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5.2308.8512.0

5-32

INSTALLATION

Figure 40. Connect the Control Box

KEY:
1. Connection bolt for earth cable - 2. Network connector - 3. FSK pcb - 4. 24 V power

supply - 5. Cable throughput - 6. Air pressure reducer 2 bar (29 psi), close M-box, red

mark - 7. Air pressure reducer 4 bar (58 psi), open M-box, black mark - 8. Tube connector,

air intake from main air pressure supply - 9. Tube connector black air tube (M-box) - 10.

Tube connector blue air tube (M-box) - 11. Air valve solenoid connection to ADS3830

PCB (M-box) - 12. Air valve solenoid connection to ADS3830 PCB (Dosing unit) - 13. Tube

connector blue air tube (Dosing unit) - 14. Tube connector black air tube (Dosing unit) -

15. Air pressure ON / OFF valve - 16. Antenna connector velos box - 17. Protective earth
(PE) - 18. Network switch - 19. Earth cable - 20. Bolts cable throughput - 21. Main switch

- 22. E-Link connection

innovators in agriculture

Содержание COSMIX P

Страница 1: ...innovators in agriculture www lely com Lely Industries N V Installation and Operator Manual 5 2308 8512 0 B EN English Original LELY COSMIX P Concentrate Feeder...

Страница 2: ...INTENTIONALLY BLANK 5 2308 8512 0 B innovators in agriculture...

Страница 3: ...Lely s exclusive rights All rights reserved The information given in this publication is provided for information purposes only and does not constitute an offer for sale Certain products may not be a...

Страница 4: ...INTENTIONALLY BLANK 5 2308 8512 0 B 4 TRADEMARKS COPYRIGHT AND DISCLAIMER innovators in agriculture...

Страница 5: ...mechanism of the M box changed Air pressure ON OFF valve added 2 15 08 4 5 7 Long distance LD tag functionality added machine 5 2309 0040 X Adjustment of the photocell Qwes IR models added Feed presen...

Страница 6: ...INTENTIONALLY BLANK 5 2308 8512 0 B 6 LIST OF INCLUDED AMENDMENTS innovators in agriculture...

Страница 7: ...excessive water lightning Defect of the electrical system or grounding Use of compressed air that does not meet the quality standards set by Lely Industries Damage to the electrical system as a resul...

Страница 8: ...INTENTIONALLY BLANK 5 2308 8512 0 B 8 WARRANTY RESTRICTIONS innovators in agriculture...

Страница 9: ...this manual are based on the latest information that was available at the time of publication Your concentrate feeder may comprise improvements features or options that are not covered in this manual...

Страница 10: ...ber Plate We suggest you complete the table below with the type and serial numbers of your concentrate feeder This makes sure you can easily find the information Type number Serial number Maintenance...

Страница 11: ...5 2308 8512 0 B PREFACE 11 Telephone number email address innovators in agriculture...

Страница 12: ...INTENTIONALLY BLANK 5 2308 8512 0 B 12 PREFACE innovators in agriculture...

Страница 13: ...rea Cosmix P 3 1 3 5 External Requirements Cosmix P 3 1 4 DESCRIPTION AND OPERATION 4 1 4 1 Introduction Cosmix P 4 1 4 2 Component Description 4 4 4 2 1 Frame and Fencing Cosmix P 4 4 4 2 2 Feed Unit...

Страница 14: ...tall a Type 1 Network Connector Cosmix P 5 34 5 4 6 Install a Type 2 Network Connector Cosmix P 5 36 5 4 7 Install the Network Cable on an Earthing Clamp Cosmix P 5 38 5 5 Setup the Cosmix P Cosmix P...

Страница 15: ...he Photocell Cosmix P 7 9 7 8 Adjustments in the T4C Software 7 12 7 8 1 Add the Cosmix P to T4C Cosmix P 7 12 7 8 2 Add a Feed Type Cosmix P 7 12 7 8 3 Set the Feed Speed Cosmix P 7 12 7 9 Adjustment...

Страница 16: ...INTENTIONALLY BLANK 5 2308 8512 0 B 16 Table of Contents innovators in agriculture...

Страница 17: ...available Qwes IR Qwes LD Qwes ISO Qwes ISO LD The T4C Time for Cows farm management software has information about each cow and adjusts the used quantity and mixture of the feed based on this inform...

Страница 18: ...INTENTIONALLY BLANK 5 2308 8512 0 B 1 18 Introduction innovators in agriculture...

Страница 19: ...avoided will result in death or serious injury Warning indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed wh...

Страница 20: ...oncentrate feeder Only trained persons are permitted to operate the concentrate feeder A first aid kit must be available near the concentrate feeder Store in a highly visible place A carbon dioxide or...

Страница 21: ...concentrate feeder at all times Before the pneumatic pressure is supplied to the concentrate feeder make sure all parts are tight and that all hoses and fittings are in good condition Always be alert...

Страница 22: ...ds may occur if the instructions or procedures are not followed Figure 3 Position of the safety decals KEY 1 Entanglement hazard decal On feed hopper behind plate 2 Pinching hazard decal 3 Electrocuti...

Страница 23: ...y with the main switch and install a lock on it before you clean or do maintenance on the concentrate feeder 2 3 6 3 Installation of Safety Decals 1 Make sure that the installation surface is clean an...

Страница 24: ...ll help you to safely operate and maintain the machine Obey the instructions below to make sure that all the decals stay in the correct position and condition Keep the safety decals clean and legible...

Страница 25: ...x PCB ADS3830 Software version 01 09 0 or higher 3 3 Cow Identification Readers Qwes IR Qwes LD Qwes ISO Qwes ISO LD 3 4 Operation Area No operation areas are necessary at the concentrate feeder 3 5 E...

Страница 26: ...port that is given to the Lely service provider before the installation is used Warranty on electronics will not be given if the earthing is not correctly installed T4C network Network connection LAN...

Страница 27: ...in the barn The concentrate feeder is connected to the T4C network The concentrate feeder gets input from and sends output to the T4C farm management software The following figures show the main compo...

Страница 28: ...N AND OPERATION Figure 5 Main components with Qwes ISO leg identification KEY 1 Control box 2 Feed hopper 3 Side fence 4 Feed bin 5 Front portal 6 EWA transformer 7 Rear portal 8 Floor antenna mat 9 M...

Страница 29: ...12 0 B DESCRIPTION AND OPERATION 4 3 Figure 6 Main components with Qwes IR identification KEY 1 Control box 2 M box 3 Rear portal 4 Front portal 5 Feed bin 6 Side fence 7 Feed hopper innovators in agr...

Страница 30: ...on 4 2 1 Frame and Fencing The concentrate feeder has the following frames and fences Front portal Rear portal Side fence 2 M box The two side fences are connected to the front and the rear portal Whe...

Страница 31: ...second function is to loosen the feed in the feed funnel The amount of concentrate to be fed to a cow is based on calculations made in the T4C farm management system The proportion of each feed type...

Страница 32: ...The status indicator 9 displays the status Connector J604 10 is connected to the valves for the cylinders that move the feed dosing units Connector J602 12 is connected to the photocell if applicable...

Страница 33: ...alve terminal A standard configuration has one solenoid valve for a feed funnel one solenoid valve for the M box cylinder and four blanking plates If an additional feed funnel is installed an addition...

Страница 34: ...d to connect more than one concentrate feeder to the network 4 2 3 7 Air Pressure ON OFF Valve The air pressure ON OFF valve 7 see figure 9 on page 4 9 is a valve that can be used to take the air pres...

Страница 35: ...connection 3 Air valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 1...

Страница 36: ...ion 3 Air valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 10 M box...

Страница 37: ...valve block 4 ADS3830 PCB 5 Pressure reducer 2 bar 29 psi close M box 6 Pressure reducer 4 bar 58 psi open M box 7 Air pressure ON OFF valve 8 Pneumatic cylinder 9 M box down sensor 10 M box up senso...

Страница 38: ...1 Velos box 12 Protective earth PE 13 Network switch optional 14 24 V Power supply 4 2 4 Cow Identification Systems 4 2 4 1 Qwes ISO neck System The Qwes ISO neck system has two components The cow tag...

Страница 39: ...P1001 The floor antenna 8 see figure 5 on page 4 2 is installed on the front portal The Velos box VP1001 is installed in the control box 1 The CAN bus cable of the Velos box is connected to connector...

Страница 40: ...Data page Figure 13 The T4C screen overview KEY 1 Header 2 Navigation bar 3 Data page 4 5 Service Interfaces The concentrate feeder has the following service interface E Link Manual Controller T4C Fa...

Страница 41: ...selected function or the next menu screen Menu button 5 Arrow buttons 3 and 7 move the selector up down increase decrease a value by one Escape button 6 return to the previous screen Figure 14 The E...

Страница 42: ...ems Software version Time when the software was compiled Date when the software was compiled Version info of the ID reader The software version is the current version number of the software installed...

Страница 43: ...alue 0 is OFF value 1 is ON The menu items Portion size1 Portion size2 Portion size3 or Portion size4 are used to set the portion size of each dosing unit By default the portion sizes for feed types 1...

Страница 44: ...number of the CRS The default setting is 151 Menu item IP Address sets the IP address of the concentrate feeder as used in the T4C network Menu item ETH address displays the ethernet MAC address of t...

Страница 45: ...ification the signal is suppressed 2 is most sensitive 0 less sensitive The default value is 1 approx 30 cm or 11 8 in The menu mbox testing is used to test if the M box can be opened and closed In th...

Страница 46: ...fication system The photocell on the control box detects the presence of a cow and activates the ID reader The Xenon flash light in the ID reader starts to flash The infrared reader reads the data fro...

Страница 47: ...der End of visit At the end of the visit the amount eaten is stored in the local database and sent to T4C 4 6 3 Interaction between the Components of the Concentrate Feeder The concentrate feeder is c...

Страница 48: ...INTENTIONALLY BLANK 5 2308 8512 0 B 4 22 DESCRIPTION AND OPERATION innovators in agriculture...

Страница 49: ...tain the parts listed below Make sure all these items are present before you start the installation If items are missing contact your local Lely service provider 1 Feed unit with one feed hopper 1 Con...

Страница 50: ...he air compressor installed Install the earth wire and get it approved by the energy company Install an external feed delivery system Consult the local Lely service provider for the correct position o...

Страница 51: ...e to the compressor 5 2 3 Preparation by Lely Make sure the owner is familiar with the T4C software 5 2 3 1 Position of the Concentrate Feeder General Rules and Recommendations The correct position of...

Страница 52: ...Wear safety shoes 5 3 1 Preparation This procedure requires a minimum of two persons Hold the side fences while unpacking the parts 1 Unpack all parts 2 Remove the two pipes with the text For transpor...

Страница 53: ...sets 5 on the front portal with the bolts washers and nuts 3 Loosely install the four T clamps 4 on the side fences with a 8 mm Allen key 2 4 Remove the four bolts 3 from the T clamps 5 Lift both sid...

Страница 54: ...5 2308 8512 0 B 5 6 INSTALLATION Figure 17 Install the portals and fences KEY 1 Front portal 2 Allen bolt 3 Bolt 4 T clamps 5 Brackets 6 Side fences innovators in agriculture...

Страница 55: ...e figure 19 on page 5 8 if necessary 2 Make sure the side fences are level 2 move the T clamps 3 up or down if necessary 3 Make sure the distances between the front sides of both side fences and the o...

Страница 56: ...5 2308 8512 0 B 5 8 INSTALLATION Figure 19 Level the side fences KEY 1 Front portal 2 Level 3 T clamp 4 Allen bolt innovators in agriculture...

Страница 57: ...front side of side fence and opposite bracket 5 3 4 Install the Portals on the Floor Parts 8 Expander bolt M12 120 80 Installation Use the supplied expander bolts on concrete floors otherwise use sui...

Страница 58: ...the cable throughput on the front 2 Open the cover of the control box 3 Loosen the bolts that tighten the two strips on the cable throughput 4 Feed the earthing cable from the control box through the...

Страница 59: ...between the front portal and the rear portal with the CE plate on the rear and the cable throughput on the front 2 Open the cover of the control box 5 3 Loosen the bolts 20 see figure 40 on page 5 32...

Страница 60: ...se the cover of the control box Figure 22 Install the control box Qwes LD KEY 1 Cap nut 2 Washer 3 Support bracket 4 Carriage bolt 5 Control box 6 Support bracket 7 Earthing cable 8 Reader bracket ass...

Страница 61: ...and 4 3 Install the two mounting pipes on the rear plate with the four nuts 5 and washers 6 4 Remove the four bolts 3 see figure 24 on page 5 15 from the four T clamps 1 with an 17 mm wrench Do not fu...

Страница 62: ...ON Figure 23 Install the pipes on the front plate KEY 1 Mounting pipe 2 Front plate 3 Lower mounting pipe installation holes 4 Upper mounting pipe installation holes 5 Nut 6 Washer 7 Nuts 8 T clamp 9...

Страница 63: ...Feed funnel cover Feed hopper cover Installation 1 Install the feed bin 4 see figure 25 on page 5 16 on the front plate with the four bolts nuts and washers 1 3 2 2 Install the dosing unit s 1 see fig...

Страница 64: ...5 2308 8512 0 B 5 16 INSTALLATION Figure 25 Install the feed bin KEY 1 Bolt 2 Washer 3 Nut 4 Feed bin innovators in agriculture...

Страница 65: ...g spring 5 3 8 Install the M box Parts 1 Left part M box 1 Right part M box 1x Mounting bracket for pneumatic cylinder M box side 1x Mounting bracket for pneumatic cylinder control box side 4x Clamp 2...

Страница 66: ...olts 6 on the four clamps Make sure there is no play in the connections 10 Position the bracket 3 see figure 31 on page 5 22 on the rear portal 11 Install the bracket on the rear portal with the pipe...

Страница 67: ...gure 33 on page 5 24 on the pneumatic cylinder 18 Install the pneumatic cylinder between the bracket at the control box side and the bracket at the M box side with the bolts 5 washers 2 4 bushings 3 a...

Страница 68: ...5 2308 8512 0 B 5 20 INSTALLATION Figure 28 Installation order of bolts nuts washers bushings and cap nuts KEY 1 Bolt 2 Washer 3 Bushing 4 Bushing 5 Washer 6 Cap nut innovators in agriculture...

Страница 69: ...B INSTALLATION 5 21 Figure 29 Install the bracket for the pneumatic cylinder M box side KEY 1 Bracket 2 Nut 3 Washer 4 Clamp 5 Washer 6 Bolt Figure 30 Install the M box on the side fences innovators i...

Страница 70: ...0 B 5 22 INSTALLATION Figure 31 Install the bracket for the pneumatic cylinder control box side KEY 1 Bolt 2 M box up sensor 3 Bracket 4 M box down sensor 5 Plate 6 Cap nut 7 Pipe clamps innovators in...

Страница 71: ...5 2308 8512 0 B INSTALLATION 5 23 Figure 32 Install the cover plates KEY 1 Bracket 2 Bolt 3 Air pressure ON OFF valve 4 Cover plates 5 Nut innovators in agriculture...

Страница 72: ...g identification Parts 1 Floor antenna mat 1 EWA transformer box with pcb 1 EWA transformer housing 2 Bolt M8 20 washer nut 3 m 9 8 ft coax cable Installation 1 Install the floor antenna mat 2 see fig...

Страница 73: ...connector 7 on the EWA transformer pcb 10 Make sure the antenna connectors 3 and 4 are connected to the connectors on the EWA transformer box 11 Make sure the two jumper wires are connected to the con...

Страница 74: ...ure 34 Install the antenna mat KEY 1 Hole lower side front portal 2 Floor antenna mat Figure 35 Feed the coax cable through the hole in the upper side of the frame KEY 1 Hole upper side front portal 2...

Страница 75: ...5 2308 8512 0 B INSTALLATION 5 27 Figure 36 EWA transformer box KEY 1 Coax cable through gland nut 2 Cover innovators in agriculture...

Страница 76: ...5 2308 8512 0 B 5 28 INSTALLATION Figure 37 EWA transformer box open KEY 1 Potentiometer 2 Wire 3 Terminal strip innovators in agriculture...

Страница 77: ...29 Figure 38 Connect a Qwes leg ID reader KEY 1 Jumper wire connector 2 Jumper wire connector 3 Antenna wire connector 4 Antenna wire connector 5 Trimmer coil 6 Shielding connector 7 Inner wire conne...

Страница 78: ...for the network cable to protect it from electromagnetic interference EMI 5 4 1 Connect the Air Tubes 1 Find the air tubes that are connected to the dosing unit Each feed dosing unit has a black and a...

Страница 79: ...side of the 2 bar 29 psi pressure reducer 6 see figure 40 on page 5 32 and guide it through the sensor bracket next to the black tube towards the pneumatic cylinder 13 Connect the blue air tube to the...

Страница 80: ...ke from main air pressure supply 9 Tube connector black air tube M box 10 Tube connector blue air tube M box 11 Air valve solenoid connection to ADS3830 PCB M box 12 Air valve solenoid connection to A...

Страница 81: ...urn the shielding back 6 Remove approximately 1 cm 0 4 in from the inner insulation with a wire stripper Qwes ISO neck reader 1 Remove the bolts and the clamp from the FSK pcb 3 see figure 40 on page...

Страница 82: ...re yellow green to 17 see figure 40 on page 5 32 Neutral blue to 21 Phase brown or black to 21 5 Use cable ties to attach the cable to the frame 5 4 4 Prepare the Network Cable Use a Network Switch if...

Страница 83: ...plastic shield from the cable 5 7 Splice the wires 6 and 7 8 Sort the wires by color according to one of the tables A Type 1 Network Connector can be configured accordingly a Type A or Type B wiring...

Страница 84: ...l a Type 2 Network Connector Special tools Ethernet crimping tool Preparation 1 Make sure the network cable is of type S FTP 200MHz CAT5e 2 Cut a piece of network cable to the correct length 3 Feed th...

Страница 85: ...oth cable ends Type A 1 Green white 1 2 green 2 3 Orange white 3 4 Blue 4 5 Blue white 5 6 Orange 6 7 Brown white 7 8 Brown 8 8 Install the connector on the cable with the metal contact on the metal s...

Страница 86: ...etwork switch 1 Connect the network connector to the ADS3830 PCB 3 2 Mark the position of the earthing clamp on the network cable 3 Remove the network connector from the ADS3830 PCB 3 If the concentra...

Страница 87: ...or to the ADS3830 PCB 3 or the network switch 12 if applicable Figure 45 Install a network cable to a ground rail 5 5 Setup the Cosmix P 1 Make sure the E Link is connected 22 see figure 40 on page 5...

Страница 88: ...see page 7 4 8 Set the portion size see page 7 4 9 Set the feed speed see page 7 12 10 Clear all tables see page 7 5 11 Test the correct operation of the concentrate feeder see page 7 5 12 Disconnect...

Страница 89: ...eports Reports 2 Select the report Feeding Rest Feed Make sure feed types in the concentrate feeder have a unique name This makes it possible to report feeding details from the concentrate feeder apar...

Страница 90: ...d intake per device milking robot and concentrate feeder and per feed type in a given period 1 Go to the page Analysis Reports Reports 2 Select the report Feeding Device Intake Overview 3 Enter the re...

Страница 91: ...Link Manual Controller Block the cow traffic to the concentrate feeder before you do this procedure Connect 1 Loosen the cap until you can remove it from the connector on the control unit box 2 Connec...

Страница 92: ...e concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select NetworkSettings and push button 2 Select Dev addr T4C and push button 3...

Страница 93: ...k select Settings and push button 2 Select Set defaults and push button 3 Push soft button OK to confirm After a few seconds you return to the main menu 7 4 3 Set the Time Block the cow traffic to the...

Страница 94: ...lect the number of the dosing unit and push button 5 Select Portions and push button 6 Push the buttons or to select 10 feed portions 7 Push button to confirm 8 Push button START The valve opens and c...

Страница 95: ...7 Repeat the procedure for other feed types 7 4 8 Clear all Tables Block the cow traffic to the concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In...

Страница 96: ...the concentrate feeder before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button 2 Select Tag id and push button The display sh...

Страница 97: ...his procedure Make sure the concentrate feeder closes slower than it opens 2 bar close 4 bar open Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button...

Страница 98: ...green LED 4 lights up 3 If the green LED does not light up 1 Remove the jumper on connector B1 on the EWA transformer pcb 1 see figure 38 on page 5 29 2 Connect the jumper to connector B2 on the EWA...

Страница 99: ...ransformer KEY 1 EWA transformer pcb 2 Trimmer coil 3 Velos box 4 Indication LEDs 5 Terminal strip Figure 47 Remove install the Qwes ISO leg reader KEY 1 Bolt washers and nut 7 7 Adjust the Detection...

Страница 100: ...n the detection distance adjuster 4 clockwise with the screwdriver until the detection LED 1 comes on and the stability LED 3 goes out 4 Make a mark of the position A on the adjuster indicator II 5 Re...

Страница 101: ...adjuster KEY 1 Detection LED red 2 Adjuster indicator 3 Stability LED green 4 Detection distance adjuster Figure 50 Adjust the detection distance of the photocell KEY A Detection LED comes on stabilit...

Страница 102: ...eeder when the cow is near to be milked 6 Click on button Save 7 8 2 Add a Feed Type Use T4C for this procedure 1 Go to the page Data Entry Libraries 2 Select tab Feed types 3 Click on button Add 4 Fi...

Страница 103: ...es with the Service Interface 1 Open a web browser on a PC connected to the T4C network The IP address for the first concentrate feeder is 10 4 1 11 for the second 10 4 1 12 and so on 2 Enter the IP a...

Страница 104: ...INTENTIONALLY BLANK 5 2308 8512 0 B 7 14 TEST AND ADJUSTMENT innovators in agriculture...

Страница 105: ...vider Error message Feed funnel and or dosing unit is clogged Clean the feed funnel and the dosing unit see page 8 2 M box does not open close Sensor defect Wrong software Cylinder flow reducer s clos...

Страница 106: ...being entangled by rotating parts Keep hands loose clothing and long hair away from moving parts during operation of the concentrate feeder 1 Find the defective dosing unit 2 Open the control box 1 se...

Страница 107: ...nd must be done only by qualified recycling organizations All components must be disposed in compliance with the local rules and regulations Lubricants and fluids must be disposed correctly to prevent...

Страница 108: ...INTENTIONALLY BLANK 5 2308 8512 0 B 9 4 Disposal innovators in agriculture...

Страница 109: ...5 2308 8512 0 B DIAGRAMS 10 1 10 DIAGRAMS Overview and Dimensions innovators in agriculture...

Страница 110: ...INTENTIONALLY BLANK 5 2308 8512 0 B 10 2 DIAGRAMS innovators in agriculture...

Страница 111: ...Floor antenna 4 2 4 13 5 24 7 7 Frame 4 4 Front plate 5 12 5 15 G Ground rail 5 38 I Identification 4 12 4 20 Installation 5 1 Interface 4 13 4 14 4 20 4 21 7 13 IP address 5 39 7 2 7 13 M M box 4 1...

Страница 112: ...4 1 4 13 4 14 4 21 5 39 6 1 7 2 7 12 8 1 Tables 7 5 Tag ID 7 6 Testing 4 18 7 5 Time 7 3 7 5 Torque loading 10 Troubleshooting 8 1 V Valves 7 4 7 13 Velos box 4 7 4 12 4 13 Version info 4 16 W Weight...

Страница 113: ......

Страница 114: ...innovators in agriculture LELY INDUSTRIES NV Cornelis van der Lelylaan 1 NL 3147 PBMaassluis Tel 31 0 88 12 28 221 Fax 31 0 88 12 28 222 www lely com Live Life Lely...

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