Connect the spade connectors to the motors. Please note that the red cable is connected to the terminal under
the moulded ‘+’ symbol on the weatherproof terminal cover.
Remember to leave a small amount of slack cable near the motors to allow for their movement when the drive
rollers are engaged.
Route the motor cables along the underside of the caravan floor, inside the supplied convoluted trunking (11)
(this will protect the electrical cables against sharp edges and dirt) and through the drilled hole.
Secure the cable trunking (11) to the chassis or under body of the caravan by using the P-Clips (20) and screws
(19).
Once the motor cables are through the drilled hole next to the control unit (32), cut the cables, ensuring that
they are same length. Remove approx. 5mm of the insulation from the ends. Fix the spade fork connectors (24)
to the motor cables by using crimping pliers. A secure and good quality connection on each cable is essential.
Attach the spade fork connectors to the terminals on the control unit (see wiring diagram Fig. 12) and fix them
tightly by the screws. A safe and good quality connection on each cable is again essential.
Find a suitable place for the battery power isolation switch (29) which includes an external holder with hinged
cover.
Important:
The switch
must
be mounted
onto
the exterior
body
of the caravan
and be easily
accessible
from
the outside
of the caravan
in case
of any emergency.
The switch must be mounted close
to the location of the battery in order to keep the length of the battery cables to a minimum.
Use the cardboard template to position the hole positions and the drill holes. Mount the switch and the housing
with the bolts, washers and nuts, and finally mount it on the caravan with stainless steel screws (19).
Route the positive (+) power cable (including fuse) from the battery to the battery power isolation switch (29)
and than further to the control unit (32).
The electronic connections of the battery power isolation switch (29) must be covered by the supplied rubber
isolation shells (33).
Route the negative (-) power cable directly to the control unit (32).
No cables
may
be routed
over
the control
unit!
Again it is recommended to use the supplied trunking (11) to protect the cables against sharp edges. Attach the
trunking with P-clips (20) and P-clip screws (19).
Cut the cables to an appropriate length and remove approx. 5mm of the insulation from the ends. Fix the spade
connectors by using crimping pliers. Two types of battery terminal connector (22 & 23) are provided for use as
appropriate. A secure and good quality connection on each cable is essential.
Connect the battery cables (14 & 15) to the control unit (32): Attach the spade fork connectors to the positive
(+) en negative (-) terminal of the control box and fix them tightly by the screws.
Connect the battery cables to the existing battery terminals (red = positive, black = negative).
Caution!
Make
sure
that
you do not reverse
the Positive
(+)
and Negative
( - ) connections.
Incorrect
connection
(reverse
polarity)
will
result
in damage
to the control
unit.
Seal the 25mm hole in vehicle under body using plastic body sealant.
Installation of the caravan manoeuvring system is now complete.
INSTALLATION– TWINAXLE
This manual describes the general installation and use of the manoeuvring system for single axle caravans.
When you use the manoeuvring system for a twin axle caravan, please check the following:
Permissible overall weight twin axle (2 motors)
1800kg (1500kg on 18% gradient)
Permissible overall weight twin axle (4 motors)
2500kg (1800kg on 18% gradient)
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