background image

Connect the spade connectors to the motors. Please note that the red cable is connected to the terminal under
the moulded ‘+’ symbol on the weatherproof terminal cover.

Remember to leave a small amount of slack cable near the motors to allow for their movement when the drive
rollers are engaged.

Route the motor cables along the underside of the caravan floor, inside the supplied convoluted trunking (11)
(this will protect the electrical cables against sharp edges and dirt) and through the drilled hole.

Secure the cable trunking (11) to the chassis or under body of the caravan by using the P-Clips (20) and screws
(19).

Once the motor cables are through the drilled hole next to the control unit (32), cut the cables, ensuring that
they are same length. Remove approx. 5mm of the insulation from the ends. Fix the spade fork connectors (24)

to the motor cables by using crimping pliers. A secure and good quality connection on each cable is essential.

Attach the spade fork connectors to the terminals on the control unit (see wiring diagram Fig. 12) and fix them
tightly by the screws. A safe and good quality connection on each cable is again essential.

Find a suitable place for the battery power isolation switch (29) which includes an external holder with hinged
cover.

Important:

The switch

must

be mounted

onto

the exterior

body

of the caravan

and be easily

accessible

from

the outside

of the caravan

in case

of any emergency.

The switch must be mounted close

to the location of the battery in order to keep the length of the battery cables to a minimum.

Use the cardboard template to position the hole positions and the drill holes. Mount the switch and the housing
with the bolts, washers and nuts, and finally mount it on the caravan with stainless steel screws (19).

Route the positive (+) power cable (including fuse) from the battery to the battery power isolation switch (29)
and than further to the control unit (32).

The electronic connections of the battery power isolation switch (29) must be covered by the supplied rubber
isolation shells (33).

Route the negative (-) power cable directly to the control unit (32).

No cables

may

be routed

over

the control

unit!

Again it is recommended to use the supplied trunking (11) to protect the cables against sharp edges. Attach the
trunking with P-clips (20) and P-clip screws (19).

Cut the cables to an appropriate length and remove approx. 5mm of the insulation from the ends. Fix the spade
connectors by using crimping pliers. Two types of battery terminal connector (22 & 23) are provided for use as

appropriate. A secure and good quality connection on each cable is essential.

Connect the battery cables (14 & 15) to the control unit (32): Attach the spade fork connectors to the positive
(+) en negative (-) terminal of the control box and fix them tightly by the screws.

Connect the battery cables to the existing battery terminals (red = positive, black = negative).

Caution!

Make

sure

that

you do not reverse

the Positive

(+)

and Negative

( - ) connections.

Incorrect

connection

(reverse

polarity)

will

result

in damage

to the control

unit.

Seal the 25mm hole in vehicle under body using plastic body sealant.

Installation of the caravan manoeuvring system is now complete.

INSTALLATION– TWINAXLE

This manual describes the general installation and use of the manoeuvring system for single axle caravans.
When you use the manoeuvring system for a twin axle caravan, please check the following:

Permissible overall weight twin axle (2 motors)

1800kg (1500kg on 18% gradient)

Permissible overall weight twin axle (4 motors)

2500kg (1800kg on 18% gradient)

EM303 Manual AW 2018.qxp_Layout 1  09/11/2018  15:13  Page 8

Содержание emove EM303

Страница 1: ......

Страница 2: ...EM303 Manual AW 2018 qxp_Layout 1 09 11 2018 15 13 Page 3 ...

Страница 3: ...sis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 12 1 Positive red battery cable 1 8m including fuse Holder and 80A fuse 13 1 Negative black battery cable 1 6m 14 8 Bolt M10x50 15 12 Nylon nut M10 16 24 Washer 10mmØ 17 20 Screw M4x15 18 10 Cable trunking P clips 19 2mm 19 10 Cable P clips 10 4mm 20 4 Battery terminal connector 8mmØ 21 ...

Страница 4: ... manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS Designation emove EM303 Operational voltage 12 Volt DC Average current consumption 20 Ampere Maximum current consu...

Страница 5: ... where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10A as the unit will not fit correctly otherwise Note when fully disengag...

Страница 6: ... all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL Make sure the 12V supply from the battery and any 230V electricity supply are disconnected Remove battery cable terminals and disconnect any external electrical power before starting work Find a suitable place for the electronic control unit 32 such as a storage ...

Страница 7: ...d finally mount it on the caravan with stainless steel screws 19 Route the positive power cable including fuse from the battery to the battery power isolation switch 29 and than further to the control unit 32 The electronic connections of the battery power isolation switch 29 must be covered by the supplied rubber isolation shells 33 Route the negative power cable directly to the control unit 32 N...

Страница 8: ...ni l o r t n o c e h t t a t n e s e r p s i V 12 f o e th k c e h c d e t ec n n o c y l r e p o r p s i y r e tt a b e h t t a h t k c e h C d e i a s n o i t c u r t s n i n o i t a ll a t s n i e th h t i w e c n a d r o c c a n i n o i t a l l a t s in e h n o e r a s e h c t i w s n o i t a l o s i y r e tt a b h t o b t a h t e r u s n y l w o l s h s a l f o t s t r a t s H 5 g i F t e s d...

Страница 9: ...b e c n a t s i d e th d e tt i f e r a s r o n r o w e r a s e r y t f I n g i s e d d n a e z i s e m a s e h t f o e b t s u m n a v a r a c e th n o s e r y t d n a s l e e h w p m a r a s a s e dg e w e s u e s a e l P e c n a t s i s s a t u o a c e h t f o t h g i e w e th n o g n i d n e t uni e v i r d n o i t a c i f i d o m r o n o i t a r e p o n o i t a ll a t s n i t c e r r o c n i ...

Страница 10: ... a s c i n o r t c e l e e th t ec t o r p o t r a e p p a l il w d n o c e g in v i r d e s r e v e r o t g in v i r d d r a w r o f m o r f s d n o c e s 2 n hi t i w h c t i w n o i t c n u f e l x a e l g n i s e th r e d un k r o w n a c t s u j n o i t c n u f s i es d o m y b d n a t s e th n i s e h c t i w s m e t s y s e th n a h T s e t inu m w r e z z u b e h t s e t inu m 2 r e t f ft...

Страница 11: ...t m r i f n o c o t p e e b t r o h s a e v i g l il w r e zz u b t e s d n a h e th n e h T m e r e th n o n o t t u b C 5 g i F e s r e v e r d n a B 5 g i F s d r a w r o f h t y l s u o u in t n o c e t a in m illu l il w H 5 g i F F t uni l o r t n o c e th n o D LE n ee r g e h t n o i t a s ni o r h c n y s l u f s s e c c o e g a t l o v li p p a t o n th k c e h C n e e s a e l P c e t o ...

Страница 12: ...manoeuvring deactivate the manoeuvring system by moving the slide switch to Off O on the remote control handset Fig 5A The green LED Fig 5H on the remote control handset will turn off Store remote control in a safe place out of reach of children or other unauthorised people Turn off the battery power isolation switch When you are ready with manoeuvring you need to secure the handbrake Disengage th...

Страница 13: ...empty recharge completely or renew caravan battery before taking any further action Caravan battery could be overloaded Check your charging equipment and try to discharge the battery by connecting using a light or any other load If this does not give any result renew caravan battery before taking any further action Check the distance between the remote control and the caravan is not more than 5 me...

Страница 14: ...control handset the manoeuvring system will not function and the green LED on remote control handset will blink In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on ag...

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