background image

 

 
 

Assemble the parts of the cross actuation bar (4 & 5) and connect them to the motor units (1 & 2) with the

 

nylon nut and bolt (factory fitted) onto the cross actuation bar-connectors (Fig. 1 & Fig. 1A). Nuts must be no

 

more than finger-tight at this stage.

 

Make sure that the main cross bar (3) and the cross actuation centre bar (4) are positioned in the middle of the

 

caravan (the centre of the bar is marked).

 

With the main assembly is loosely fitted onto the chassis, slide the whole assembly along the chassis until the

 

rollers  are  20mm  away from  the surface of  the  centre  each  tyre  (Fig. 10).  Two  20mm  spacers  (30)  are provided.

 

It   is   vitally   important

  that   each   roller   is   at   exactly

  the   same   distance

  away   from   the   tyre.

 

The   whole   assembly

  must   be   parallel

  to   the   caravan/trailer

  axle.

 

Slide   the   motor   units   in   or   out   of   the   cross   bar   (3)   accordingly

  to   ensure

  the   roller   will   have

 

the   maximum

  possible

  contact

  with   the   tread   of   the   tyre.   Ensure

  that   the   position

  of   each

 

motor   unit   does   not   obstruct

  shock   absorbers

  (if   fitted)

  and   that   the   gear   cover   (Fig.   8)   is

 

not   too   close   to   the   surface

  of   the   tyre/shock

  absorber.

  The   minimum

  clearance

  when   the

 

drive   units   swivelled

  in   is   10mm.

 

Fully tighten the four bolts (Fig. 1B) on the main cross bar (3) and the four bolts (Fig. 1C) on cross actuation

 

assembly (4 & 5).

 

Fully tighten all the nylon nuts on both clamping assemblies (Fig. 2). First tighten the diagonal placed M10x60

 

bolts with a 20Nm torque, and then M10x50 bolts to a 40Nm torque.

 

Re-check the distance of 20mm from the rollers to the tires, the position of the aluminium rollers in addition to

 

the surface of the tire and finally the distance between the plastic gear cover (Fig. 8) and the tires & shock

 

absorbers (>10mm). The weight of the caravan musty be on the wheels when doing this. If necessary, loosen

 

the bolts and re-adjust the position of the assembly.

 

Re - check   that   all   bolts/nuts

  have   been   tightened

  to   the   correct

  torque!

 

The main mechanical components have now been installed.

 

 
INSTALLATION

  -  ELECTRICAL

 

Make   sure   the   12V   supply   from   the   battery

  and   any   230V   electricity

  supply   are   disconnected.

 

Remove  battery cable terminals and disconnect any external electrical power before starting work.

 

Find a suitable place for the electronic control unit (32), such as a storage area, under a seat or a bed. Make

 

sure this place is dry and close to the battery (40cm to 60cm). The electronic control unit can be mounted

 

vertically on a side wall or be mounted flat. When mounted vertically, the connections must point downwards to

 

avoid any short-circuits by objects falling into.

 

Fix the electronic control unit securely into position with two screws M5x40 (35). Note: if the provided screws

 

are not of suitable length or type for the desired location/material please substitute these as appropriate.

 

Drill a 25mm hole through the floor of the caravan approximately 150mm centrally in front of the control unit

 

(32) terminals.

 

Caution!

  Take   extra   care   to   avoid   any   chassis

  members,

  gas   pipes   and   electrical

  wires!

 

Route and connect the motor-cables in accordance with wiring diagram (Fig. 12) (red = positive, black =

 

negative).

 

The wiring diagram (Fig. 12 + Table. A (see below)) depicts the wiring route when installing the motor units in

 

front of the wheels/axle towards the ‘A’ frame. Please refer to table B (below) for fitment of the motor units to

 

the rear of the axle.

 

 

Table   .   A

 

FRONT   OF   AXLE   FITTING

 

Motor A Positive (+) cable to terminal 4

 

Motor A Negative (-) cable to terminal 3

 

Motor B Positive (+) cable to terminal 2

 

Motor B Negative (-) cable to terminal 1

 

Table   .  B

 

REAR   OF   AXLE   FITTING

 

Motor A Positive (+) cable to terminal 1

 

Motor A Negative (-) cable to terminal 2

 

Motor B Positive (+) cable to terminal 3

 

Motor B Negative (-) cable to terminal 4

 

 

Mark the motor cables 

   

 for both motor units using the cable markers (23). The cables for the left and

 

the right

 motor should have the same length. Avoid any loops.

 

 

 
 

EM303 Manual AW 2018.qxp_Layout 1  09/11/2018  15:13  Page 7

Содержание emove EM303

Страница 1: ......

Страница 2: ...EM303 Manual AW 2018 qxp_Layout 1 09 11 2018 15 13 Page 3 ...

Страница 3: ...sis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 12 1 Positive red battery cable 1 8m including fuse Holder and 80A fuse 13 1 Negative black battery cable 1 6m 14 8 Bolt M10x50 15 12 Nylon nut M10 16 24 Washer 10mmØ 17 20 Screw M4x15 18 10 Cable trunking P clips 19 2mm 19 10 Cable P clips 10 4mm 20 4 Battery terminal connector 8mmØ 21 ...

Страница 4: ... manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS Designation emove EM303 Operational voltage 12 Volt DC Average current consumption 20 Ampere Maximum current consu...

Страница 5: ... where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10A as the unit will not fit correctly otherwise Note when fully disengag...

Страница 6: ... all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL Make sure the 12V supply from the battery and any 230V electricity supply are disconnected Remove battery cable terminals and disconnect any external electrical power before starting work Find a suitable place for the electronic control unit 32 such as a storage ...

Страница 7: ...d finally mount it on the caravan with stainless steel screws 19 Route the positive power cable including fuse from the battery to the battery power isolation switch 29 and than further to the control unit 32 The electronic connections of the battery power isolation switch 29 must be covered by the supplied rubber isolation shells 33 Route the negative power cable directly to the control unit 32 N...

Страница 8: ...ni l o r t n o c e h t t a t n e s e r p s i V 12 f o e th k c e h c d e t ec n n o c y l r e p o r p s i y r e tt a b e h t t a h t k c e h C d e i a s n o i t c u r t s n i n o i t a ll a t s n i e th h t i w e c n a d r o c c a n i n o i t a l l a t s in e h n o e r a s e h c t i w s n o i t a l o s i y r e tt a b h t o b t a h t e r u s n y l w o l s h s a l f o t s t r a t s H 5 g i F t e s d...

Страница 9: ...b e c n a t s i d e th d e tt i f e r a s r o n r o w e r a s e r y t f I n g i s e d d n a e z i s e m a s e h t f o e b t s u m n a v a r a c e th n o s e r y t d n a s l e e h w p m a r a s a s e dg e w e s u e s a e l P e c n a t s i s s a t u o a c e h t f o t h g i e w e th n o g n i d n e t uni e v i r d n o i t a c i f i d o m r o n o i t a r e p o n o i t a ll a t s n i t c e r r o c n i ...

Страница 10: ... a s c i n o r t c e l e e th t ec t o r p o t r a e p p a l il w d n o c e g in v i r d e s r e v e r o t g in v i r d d r a w r o f m o r f s d n o c e s 2 n hi t i w h c t i w n o i t c n u f e l x a e l g n i s e th r e d un k r o w n a c t s u j n o i t c n u f s i es d o m y b d n a t s e th n i s e h c t i w s m e t s y s e th n a h T s e t inu m w r e z z u b e h t s e t inu m 2 r e t f ft...

Страница 11: ...t m r i f n o c o t p e e b t r o h s a e v i g l il w r e zz u b t e s d n a h e th n e h T m e r e th n o n o t t u b C 5 g i F e s r e v e r d n a B 5 g i F s d r a w r o f h t y l s u o u in t n o c e t a in m illu l il w H 5 g i F F t uni l o r t n o c e th n o D LE n ee r g e h t n o i t a s ni o r h c n y s l u f s s e c c o e g a t l o v li p p a t o n th k c e h C n e e s a e l P c e t o ...

Страница 12: ...manoeuvring deactivate the manoeuvring system by moving the slide switch to Off O on the remote control handset Fig 5A The green LED Fig 5H on the remote control handset will turn off Store remote control in a safe place out of reach of children or other unauthorised people Turn off the battery power isolation switch When you are ready with manoeuvring you need to secure the handbrake Disengage th...

Страница 13: ...empty recharge completely or renew caravan battery before taking any further action Caravan battery could be overloaded Check your charging equipment and try to discharge the battery by connecting using a light or any other load If this does not give any result renew caravan battery before taking any further action Check the distance between the remote control and the caravan is not more than 5 me...

Страница 14: ...control handset the manoeuvring system will not function and the green LED on remote control handset will blink In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on ag...

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Страница 17: ...EM303 Manual AW 2018 qxp_Layout 1 09 11 2018 15 13 Page 18 ...

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