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LEAB Automotive -CPC

LEAB Automotive GmbH

Page - 7 -

2.3

Connection

If you want to use the LEAB CPC as a mobile battery charger, please continue with section 2.3.2.

2.3.1 Battery in the vehicle

Connect the two charging cables fixed to the LEAB CPC as follows:

red end of the cable to the plus terminal of the battery ()
black end of the cable to the minus terminal of the battery (marked –) or an earth contact point

provided near the battery.

We recommend the use of a safety fuse in the plus cable with the following values:

Type

CPC 1215

CPC 1220

CPC 1230

CPC 2415

CPC 2420

Fuse

30 A

40 A

50 A

30 A

40 A

Cross-

section

6 mm²

6 mm²

6 mm²

6 mm²

6 mm²

Type

CPC 2430

CPC 1260

CPC 2440

CPC 2450

CPC 2460

Fuse

50 A

75 A

75 A

75 A

75 A

Cross-

section

6 mm²

10 mm²

10 mm²

10 mm²

10 mm²

The cross-sections of the charging cables must not be reduced. We recommend keeping the charging

cables as short as possible and not extending them.

There are three sockets on the back of the CPC

battery charger (only 2 sockets on the CPC

1600W) which can be used to connect additional

devices (see section 4.6ff). Assignment is as

follows:

2.3.2 Battery outside the vehicle

Connect the two charging cables to the battery terminals as follows:

red end of the cable to the plus terminal of the battery ().
blue end of the cable to the minus terminal of the battery (marked –).

Only use suitable battery terminal clamps and protective pole caps such as the ones you can find in our

range at http://shop.leab.eu.

230V mains connection

There is a connection socket for the 230V mains cable on the back of the CPC battery charger. The plug

system of the type Neutrik can be locked, thus guaranteeing safe and vibration-resistant contact in

every vehicle, yet providing maximum flexibility during installation and removal. Please refer to Annex A

Remote display

Temperature/voltage sensor

CBL relay (not CPC 1600W)

All manuals and user guides at all-guides.com

Содержание 1600W Series

Страница 1: ...or controlled battery charger CPC 1215 CPC 1220 CPC 1230 CPC 1260 CPC 2415 CPC 2420 CPC 2430 CPC 2440 CPC 2450 CPC 2460 User Manual Ver 1 0en LEAB Automotive GmbH www leab eu All manuals and user guid...

Страница 2: ...this documentation may not be copied reproduced translated or forwarded to third parties in any other way without the express permission of LEAB Automotive GmbH Caution Safety note non observance can...

Страница 3: ...hnical data 14 3 2 Dimensional drawing 16 4 Installation 16 4 1 CPC connections 17 4 2 Installation location 17 4 3 Device installation 18 4 4 Conversion of charging cable CPC 600W and 800W only 19 4...

Страница 4: ...connection cable are damaged please contact your dealer or LEAB directly If you should require a further copy of the manual you can download this in PDF format from www leab eu free of charge If you...

Страница 5: ...oltage has been reached 14 2 28 4 to 14 4 28 8 V depending on the battery type the battery charger switches to the next charging phase Charging with constant voltage U1 phase LED lights up orange The...

Страница 6: ...ED Refer to section 2 5 of this manual for details of the LED status display and the meaning of the colour code of the three colour LED Fig 2 LED status sticker Choose the correct battery type Standar...

Страница 7: ...harging cables as short as possible and not extending them There are three sockets on the back of the CPC battery charger only 2 sockets on the CPC 1600W which can be used to connect additional device...

Страница 8: ...ED and the red Error LED are flashing alternately despite correct voltage please check the battery voltage If the voltage is less than 8 V the CPC will not start charging for safety reasons in order t...

Страница 9: ...fully charged in the meantime Only with charging program with start voltage 0 V Choose the correct battery type Standard for wet cell batteries or Gel AGM for sealed lead batteries using gel or AGM te...

Страница 10: ...e as a power supply Please contact LEAB Service in this case Charging programs must be stated in your order for the CPC battery charger so that they can be installed in the battery charger Optional ex...

Страница 11: ...yed there in the same way as described above LED Status Description Measure Permanent light orange Battery is being charged the CPC is in the main charging phase none Permanent light green Battery ful...

Страница 12: ...n this manual Is the Neutrik connector locked Is the mains plug inserted Is the mains fuse OK Lock Neutrik connector Insert mains plug Switch the mains fuse on Battery is not being charged no no ye s...

Страница 13: ...for the safety of your employees Your employers liability association or work accident insurance company will be able to provide more information Check the battery charger and cable for damage before...

Страница 14: ...2 14 4 V 28 4 28 8 V Equalisation charging 15 6 V 31 2 V Maintenance charging 13 6 13 8 V 27 2 27 6 V Supply voltage AC Input voltage nominal values 230 V 50 Hz 4 A Input voltage range 90 270 V 200 V...

Страница 15: ...2 27 6 V Supply voltage AC Input voltage nominal values 230 V 50 Hz 8 A Input voltage range 90 270 V 200 V reduced charging current Input frequency range 0 400 Hz Standby current from the battery 2 mA...

Страница 16: ...chment possible allowing it the be set down or mounted to sensitive surfaces without causing any damage However since the charging cables do not have an additional strain relief fixture we recommend c...

Страница 17: ...ove inflammable materials Never install the battery charger in the direct vicinity of open wet cell batteries The acid vapours produced during charging can corrode and thus destroy the PCB and other c...

Страница 18: ...fan can intake cooling air freely Do not install the device directly next to or above inflammable materials 4 3 Device installation Install the device on a level horizontal or vertical surface The fou...

Страница 19: ...mly a few times to check whether the locking mechanism holds Note the polarity specifications on the label next to the charging output Connect the red charging cable to the left hand output marked and...

Страница 20: ...ained electrician The LEAB CPC corresponds to protection class I and requires a protective earth conductor to be connected For permanent installation we recommend a cable cross section of 3x 1 5 mm 4...

Страница 21: ...m are used TS cable Sensor for temperature This sensor cable can be used to measure the temperature in the direct environment of the battery and transmit this to the CPC battery charger The CPC correc...

Страница 22: ...nts so that this protection effect is not jeopardised Always connect the charging cables to the battery terminals first before you connect the device to the mains in order to avoid sparking Always sel...

Страница 23: ...ector is used for the 230V mains connection cable AC input connector type Neutrik NAC3FCA blue The connector is available as a spare part from LEAB under the article number 0205900023 Operation of Neu...

Страница 24: ...n acid siphon They must be recharged if necessary A clean and dry battery surface will lead to a longer service life Soiling and any acid marks should be removed carefully This can be done using warm...

Страница 25: ...onnection terminals must be covered with terminal grease Do not expose batteries to a hot environment Check the connection terminals for a tight fit at least once a year Replace any batteries which bu...

Страница 26: ...e device shows signs of damage caused by excess charge penetration of humidity water oil acid mechanical force excess or insufficient voltage or any other non intended use Pre conditions for warranty...

Страница 27: ...460 complies with the requirements of the directives 2006 95 EC 2004 104 EC and 2005 83 EC The following harmonised standards were used EN 60335 2 29 1996 A11 97 IEC335 2 29 2002 modified EN 60335 1 1...

Страница 28: ...GmbH LEAB Automotive GmbH Thorshammer 6 D 24866 Busdorf Germany Fon 49 0 4621 97860 110 Fax 49 0 4621 97860 260 Email anfrage leab eu www leab eu LEAB is certified to ISO 9001 2008 and 14001 2004 All...

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