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G2F-POR101 Filter Cart Operation Procedure Manual

Part # NPOR101-2016

ISO 9001:2008 REGISTERED QMS

Page 16 of 16

Rev # 4.4
Jan. 2016

Copyright © 2016

TECHNICAL SUPPORT

Please call your local distributor or our Head Office below:

1150 - 45 O’Connor Street
Ottawa, Ontario
Canada
K1P 1A4
Tel: 1 (613) 755-6010
Fax: 1 (613) 248-4845
Toll free:  1-800-960-3848 (North America)
Email:

[email protected]

www.generation2filtration.com

WARRANTY:

Limited  life-time  warranty  to  the  original  purchaser  for  defects  in  workmanship  and  materials  of  the
housing canister  only.  Warranty is not  transferable. Other components are warranted by the original
manufacturer.    Failure  to  deviate  from  installation  instructions  will  invalidate  warranty.  The  use  of  a

Generation2 Filtration™

system does not affect original manufacture warranty. As technical

advancements take place, product specifications may be subject to change

.

©L.B.S. Lubrication Units Inc. All Rights Reserved.

Generation 2 Filtration™ and

Generation 2™ are

the trademarks of L.B.S. Lubrication Units Inc.

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Содержание GENERATION2FILTRATION G2F-POR101 Series

Страница 1: ...ilter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 1 of 16 Rev 4 4 Jan 2016 Copyright 2016 G2F POR101 SERIES Portable Oil By pass Systems THE NEXT GENERATION OF OIL FILTRATION ...

Страница 2: ...hart Pg 3 Pictorial Parts List Pg 4 Hydraulic Schematic Pg 5 Electrical Schematic Pg 6 7 Hose Connections Pg 8 Safety Precautions Pg 8 Procedure Pg 9 10 Adjusting Relief Valve Pg 11 Technical Notations Pg 12 13 G2F Element Change Procedure Pg 14 15 Technical Support Pg 16 Head Office Contact Information Pg 16 Warranty Pg 16 NOTE G2F is the abbreviation for Generation 2 Filtration ...

Страница 3: ...420 H Weight kg 27 Suction filter 1 80 Mesh G2F filter housing 1 G2F LP350 type Normal flow l min 4 Maximum tank capacity liters 1 800 Hose connection JIC Inlet 6 JIC Outlet 6 JIC Maximum oil temperature C 80 Range of oil viscosity cSt 9 220 Working pressure Element change out pressure bar 3 5 Feed Volts 1 110V 1 230V 1 220V 3 230V 400V 3 220V 440V Motor Hz kW 60Hz 0 37 kW 50Hz 0 25 kW 60Hz 0 37kW...

Страница 4: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 4 of 16 Rev 4 4 Jan 2016 Copyright 2016 PICTORIAL PARTS LIST ...

Страница 5: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 5 of 16 Rev 4 4 Jan 2016 Copyright 2016 HYDRAULIC SCHEMATIC ...

Страница 6: ...Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 6 of 16 Rev 4 4 Jan 2016 Copyright 2016 ELECTRICAL SCHEMATIC Schematics depending on unit configuration as depicted below ...

Страница 7: ...G2F POR101 Filter Cart Operation Procedure Manual Part NPOR101 2016 ISO 9001 2008 REGISTERED QMS Page 7 of 16 Rev 4 4 Jan 2016 Copyright 2016 ...

Страница 8: ...start up and operating of the G2F POR101 only and any other safety requirements set out by law and or company must be followed relating to safety and lock out policy or procedures Ensure Power supply switch is in the off position G2F Element is in the G2F LP 350 Housing G2F Lid is tight Oil viscosity is between 9 220 cSt G2F Filter Cart is on a level surface Do not leave Filter Cart in operation w...

Страница 9: ...nsert the hose three quarters of the way down to one side of the oil reservoir This will ensure proper fluid suction The Inlet hose should not be longer than 4 meters Take the end of the Outlet hose that has the female 6JIC swivel end and attach it to the Outlet fitting of the Filter Cart Take the other end of the hose and insert it about of the way down in the oil reservoir and as far opposite to...

Страница 10: ... 10 to 15 minutes until all the air is pumped out and the filter housing unit is completely saturated with oil Monitor Filter Cart for any possible leaks If leaks occur shut down immediately by turning power switch to the off position to investigate and rectify When using a brand new G2F Element the bar pressure gauge will rise until the G2F Element is thoroughly saturated with oil then the pressu...

Страница 11: ...alve Cap Nut with a 13mm wrench counter clock wise rotation exposing the Adjustment Screw Loosen the Locking Nut counter clock wise with a 13mm wrench Insert 4 mm Allen Key into Adjustment Screw end and adjust pressure accordingly by turning the Allen Key till the pressure is in the green at 3 bar Tighten Lock Nut in a clockwise rotation to fix the setting in place Thread on Cap Nut and tighten Ca...

Страница 12: ... gauge will indicate proper pressure levels as well as when to change G2F Element When System pressure gauge goes into the yellow change G2F element follow Element Change out Procedures If System pressure gauge goes into red shut down immediately G2F Element will need changing immediately as well as investigate as to other possible causes should the element be in good condition ...

Страница 13: ...d prior to filtering a different type of oil To Change Element see G2F Element Change Procedures below and to repair leaks etc all power supply must be in the off position and for further certainty and safety remove plug from power supply If portable filter cart is wired direct ensure power switch is in off position and follow all company and governmental regulations for lock out procedures as req...

Страница 14: ... Allow Portable Filter Cart too sufficiently cool down in order to prevent possible burn injuries Slowly loosen T Handle by turning counter clock wise on G2F Housing Remove G2F Lid placing it on a clean location avoiding placement such as to add contamination to lid Clean G2F Lid and do not remove O rings that are under the T handle and G2F Lid merely inspect and replace if necessary Unwrap G2F El...

Страница 15: ...Puller and dispose of used element in accordance with all applicable regulations Using clean shop towels wipe inside the housing removing any visual contamination Insert new G2F element with the two fabric bands facing upwards force the element down until the bottom is firmly set onto the inside edge of the G2F housing tapered cardboard end down Never pour oil on top of new element Replace Lid ass...

Страница 16: ...n com WARRANTY Limited life time warranty to the original purchaser for defects in workmanship and materials of the housing canister only Warranty is not transferable Other components are warranted by the original manufacturer Failure to deviate from installation instructions will invalidate warranty The use of a Generation2 Filtration system does not affect original manufacture warranty As techni...

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