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Superabrasive User Manual Original Language Lavina® 25-X 9/2018
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........................................................................................................... 2
WARRANTY AND RETURNS ................................................................. 3
1. GENERAL INFORMATION ................................................................. 5
VACUUM CONNECTION ...................................................................... 6
TECHNICAL DATA ............................................................................... 6
VIBRATIONS ....................................................................................... 6
NOISE EMISSIONS .............................................................................. 6
LABEL DATA ........................................................................................ 6
CUSTOMER SERVICE ............................................................................ 6
2. SAFETY INSTRUCTIONS .................................................................... 6
RECOMMENDED USE .......................................................................... 6
PROHIBITED USE ........................................................................... 6
PREPARATION FOR WORK .................................................................. 6
PROTECTION DEVICES .................................................................... 7
ARREST FUNCTIONS ...................................................................... 7
SAFE USE ..................................................................................... 7
RESIDUAL RISKS ........................................................................... 7
BEFORE YOU BEGIN ...................................................................... 7
OPERATING MACHINE ................................................................... 7
AFTER WORK IS COMPLETED ............................................................... 7
THE WORK AREA ..................................................................... 7
PERSONAL PROTECTIVE ................................................................ 7
EQUIPMENT (PPE) ............................................................................... 7
OPERATOR ................................................................................ 7
3. HANDLING AND TRANSPORTATION ................................................. 8
SPLITTING THE CARRIAGE FROM THE MAINHEAD ................................ 8
LIFT THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION .. 8
LIFTING ............................................................................................... 8
ADJUSTING THE HANDLE ..................................................................... 8
STORAGE ............................................................................................ 9
4. OPERATION..................................................................................... 9
PRELIMINARY CONTROLS .................................................................... 9
WATER FLOW CONTROL UNIT ............................................................. 9
ADJUSTING AND MOUNTING TOOLS ................................................... 9
THE CONTROL BOARD ....................................................................... 10
STARTING THE MACHINE .................................................................. 10
OPERATING THE MACHINE ................................................................ 10
STOPPING THE MACHINE .................................................................. 10
ALARM ............................................................................................. 10
5. TOOLS AND ACCESSORIES ............................................................. 11
WEIGHTS .......................................................................................... 11
TOOL HOLDER KEY ............................................................................ 11
FOAM PLATE ..................................................................................... 11
SECURITY PLATE FOR QUICKCHANGE PADS ....................................... 11
6. POPULAR TOOLS ........................................................................... 12
7. MAINTENANCE AND INSPECTION .................................................. 13
CLEANING ......................................................................................... 13
CHECK DAILY .................................................................................... 13
CHECK EVERY 200 WORKING HOURS ................................................. 13
CHECK EVERY 400 WORKING HOURS ................................................. 13
VACUUM .......................................................................................... 13
WATER LEAKS ................................................................................... 13
MECHANICAL PARTS ......................................................................... 13
ELECTRICAL SYSTEM .......................................................................... 13
LAVINA® 25-X ELECTRICAL SCHEMES WITH YASKAWA INVERTER ...... 14
LAVINA® 25-X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN
CIRCUIT TERMINALS .......................................................................... 14
8. TROUBLESHOOTING ...................................................................... 15
INDEX OF PROBLEMS AND SOLUTIONS .............................................. 15
8.1 REPLACING POWER CORD AND PLUGS ......................................... 15
8.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGING V-
RINGS AND FELT-RINGS ..................................................................... 15
8.3 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND ELASTIC ELEMENT ....................................................... 15
8.4 CORRECTING SAG OF THE USED PLANETARY CHAIN ..................... 17
8.5 MOUNTING NEW PLANETARY CHAIN .......................................... 17
8.6 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND
PLANETARY TENSIONER .................................................................... 18
8.7 TENSIONING AND REPLACING THE BELTS ..................................... 19
8.8 REPLACING THE DRIVEN PLANETARY GEAR (SPROCKET) ............... 21
8.9 REPLACING THE PULLEY UNITS ..................................................... 21
8.10 REPLACING THE PLANETARY UNIT .............................................. 22
8.11 MOTOR CONNECTION ............................................................... 22
8.12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 .......................... 23
9. DISPOSAL ...................................................................................... 25
10. MANUFACTURER’S CONTACTS ..................................................... 25
11. SPARE PARTS ............................................................................... 26
ASSEMBLY AND PARTS SPECIFICATIONS ............................................ 26
1. LAVINA®25-X GENERAL PARTS ...................................................... 26
2. LAVINA® 25-X TOP COVER 1 PARTS ............................................... 26
3. LAVINA®25-X TOP COVER PARTS 2 ................................................ 27
4. LAVINA®25-X GUARD PARTS ........ ERROR! BOOKMARK NOT DEFINED.
5. LAVINA® 25-X BOTTOM COVER 1 PARTS ....................................... 28
6. LAVINA® 25-X PLANETARY DRIVE PARTS ....................................... 29
6.1. LAVINA® 25-X PULLEY UNIT ASSEMBLY..................................... 30
7. LAVINA® 25-X BOTTOM COVER 2 PARTS ....................................... 30
8. LAVINA®25-X WATER TANK PARTS ............................................... 31
9. LAVINA®25-X TOOL HOLDER PARTS/SEE ALSO FIG.8.7.13/ ............ 31
(POS.1 INCLUDE POS.1.1;1.2;1.3/POS.1.3 INCLUDE POS.1.3.1 AND ETC.)
......................................................................................................... 31
10. LAVINA® 25-X PLANETARY BELT REVISION KIT ............................. 31
11. LAVINA®25-X CARRIAGE PARTS................................................... 32
12. LAVINA® 25-X CONTROL BOX PARTS 200-240 VOLT ...................... 33
12.LAVINA® 25-X CONTROL BOX PARTS 200-240 VOLT ..................... 33