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LAUNCH   

                                                                                                                               

Tyre Changer(TWC Series)

 

Operation 

 

Attention: 

The  machine  is  only  to  be  operated  by  specially 

trained  and  authorized  personnel.

 

Use  appropriate 

equipment, tools and personal protective equipment, 

such  as  eye-glasses,  ear-plugs  and  working  boots, 

when operating the tyre changer. Make sure that the 

power, air sources and the oil level in the oil cup are 

in accordance with the requirements. 

General Regulations 

l

 

To  avoid  damage  when  mounting  and  demounting 
tyre,  especially  the  alloy  ones,  use  the  tyre  lever 
offered by manufacturer. 

l

 

For  easier  demounting  and  better  protection  of  the 
tyre and rim, lubricate the area between the rim and 
tyre  bead,  where  the  bead  breaker  shoe  goes  in, 
with industrial lubricant or thick soap solution. 

l

 

Pay  special  attention  to  rotary  direction  marked  on 
some flanges or tyres. 

l

 

Fit the tyre on the rim of matched size. 

l

 

Check  for  damages  (distortions,  surface  damages, 
excessive  runout,  erosion  or  overall  wear)  before 
demounting. 

l

 

Never  ignore  the  mounting  and  demounting 
requirements of the special wheel. 

l

 

When  inflating  the  tyre,  make  sure  the  pressure 
increases in an even way. Pay attention to status of 
the tyre bead.   

Demounting Tyre

 

Preparing 

l

 

Deflate the tyre thoroughly. 

l

 

Remove all the foreign substance and weights from 
the rim (Fig. 03).                                                 

 

 

Fig.03 

Demounting 

Attention: 

Lubricate  the  bead  with  a  brush  dipped  in  soap 
solution  before  bead  breaking  in  order  to  protect 

tyre bead from wear. (Fig. 04)

 

Fig.04 

l

 

Place the tyre between the bead breaker shoe and 
rubber pad and position the bead breaker shoe max 
1 cm away from the rim flange (Fig. 05).    Depress 
pedal 

 

 

 to unseat bead from rim. 

l

 

Repeat  the  above  steps  to unseat  bead  thoroughly 
from the rim. 

l

 

Place the wheel on the turntable. For the asymmetric 
deep groove rim, keep the narrow rim upward. 

l

 

Depress pedal 

 

 

 to the end to clamp the rim. 

Attention: Different types of clamping can be chosen 

in accordance with different rims. 

Ø

 

In  case  of  inward  clamping,  shrink  the  jaws 
together,  place  the  wheel  on  the  turntable  and 
depress pedal 

  to clamp. 

Ø

 

In  case  of  outward  clamping,  enlarge  the  jaws 
outward (2-3cm away from periphery of the rim) 

and place the wheel on the turntable and depress 
pedal 

  to clamp it (Fig. 06). 

 

Fig.05

 

     

Fig.06 

Содержание TWC Series

Страница 1: ...rmission to use Materials on this manual for purposes or for all other questions relating to this manual Copyright Information Copyright 2000 by LAUNCH TECH CO LTD All rights reserved No part of this...

Страница 2: ...ep the back panel 0 75M away from the wall for good ventilation Enough room should be left on both sides of the machine for convenient operation l Do not put the machine in a place with high temperatu...

Страница 3: ...ription of Safety Signs To prevent accidents from occurring make sure to keep hands and other parts of the body away from moving parts when fastening the mounting head or when the turntable is running...

Страница 4: ...ition of Safety Signs Take TWC 502NIC as example u Please replace the safety signs if it gets blurred or lost u When one or more safety signs get lost don t operate the machine u The safety signs must...

Страница 5: ...Range 2 Working Conditions 2 Main Structure 3 Operation 4 General Regulation 4 Demounting Tyre 4 Mounting Tyre 6 Inflating Tyre 7 Right Supplementary Arm 8 Left Supplementary Arm 11 Troubleshooting 1...

Страница 6: ...r swivel arm automatic for supplementary arm information R stands for right supplementary arm L stands for left supplementary arm D stands for double supplementary arm N stands for none supplementary...

Страница 7: ...rim can be held tightly l Pedal set designed for ergonomical use l With adjustable opening bead breaker is suitable for tyres of different sizes l Tyre lever and lubricant box within the reach of oper...

Страница 8: ...ontrol pedal H Clamping cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Knob L Locking lever M Post N Clamping cylinder O Lubricant box P Bead breaker handle Q Bead bre...

Страница 9: ...nting requirements of the special wheel l When inflating the tyre make sure the pressure increases in an even way Pay attention to status of the tyre bead Demounting Tyre Preparing l Deflate the tyre...

Страница 10: ...ccording to standard rim 15 Re adjustment may be necessary to prevent scratching the tyre when the rim is extremely large or small Lift the tyre bead onto the demount mount head with tyre lever to mak...

Страница 11: ...position finally press locking button Fig 13 Fig 14 l Adjust relative position between the tyre and the mount demount head to position the tyre bead above the left lip of the head fig 15A and below th...

Страница 12: ...in Fig 17 l Slowly and repeatedly depress the inflation pedal to avoid over high pressure to make sure that the reading on pressure gauge within the manufacturer s requirements The pressure should not...

Страница 13: ...will lock automatically Lift the control lever to unlock Demounting Tyre l After breaking bead from the rim completely following procedures described in last chapter use the supplementary arm to simp...

Страница 14: ...ress it down Lift the control lever up to break the bead from rim groove Make the lower tyre bead opposite to mount demount head enter into the rim groove and prize the lower tyre bead onto the ball p...

Страница 15: ...r once there is any indication for damage Lift the pedal to turn the turntable counter clockwise Try again when the tyre is back to the original shape Fig 26 Left Supplementary Arm Structure fig 27 a...

Страница 16: ...cone at the central hole of the wheel fig 28 press down the control lever to keep the rim close to the jaws and depress pedal to clamp it fig 29 remove the cone Fig 28 Fig 29 l Draw out the swivel arm...

Страница 17: ...onto the ball protuberance fig 34 Fig 34 l Restore the disk and depress pedal until the lower tyre bead is separated from the rim Depress the pedal to lose jaws finally remove the tyre and rim Mountin...

Страница 18: ...u Open the side cover of the cabinet slightly adjust two air inflation regulators by hand to smooth the movement and then tighten the cap The locking valve is clogged after the lever is pressed u O ri...

Страница 19: ...ig 37 l Weekly clean and lubricate base pin l Weekly lubricate the faying surface between moving parts and rubbing surface with lithium lubricant grease l Check the oil level in the oil cup regularly...

Страница 20: ...ime until it can be moved smoothly Then tighten the nut l Adjust the screw at middle by wrench and lock the horizontal arm to see the change until the clearance is satisfactory Then tighten the nut Pe...

Страница 21: ...air pipe to ensure that the air pressure of entering the inflator is under 9 5Bar l Compressed air must be passed the oil and water separator air pressure regulator gauge and lubricator assembly at fi...

Страница 22: ...t value the buzzer works and the device stops Part Coding If necessary please order parts from LAUNCH or dealers according to part coding 16AG600AX Circuit Diagram Fig 42 Storing and Scrapping Storing...

Страница 23: ...poration 100 22h 2 Oxidation stability 99 100h 0 2 Anti erosion Grade I Foreign substance microscopic method Above 10 m Above 25 m Above 75 m Above 125 m Lower than 5000 Lower than 3000 Lower than 500...

Страница 24: ...ial power socket air break switch SW1 PLUG No industrial power plug switch Name Remarks Model rated current 40A EN60947 2 EN60309 Mennekes socket 536 32A 2P E 230V IP44 32A Mennekes plug 274 32A 2P E...

Страница 25: ...current 32A 11 2 7 9 QF1 12 Z1 8 1O SW1 No PLUG air break switch industrial power socket No QF1 SOCKET Name industrial power plug switch Name Remarks EN60309 EN60947 2 EN60309 EN60947 3 Remarks This...

Страница 26: ...ent 20A QF1 11 Name No SOCKET QF1 Remarks if the motor movement is contrary to the right turning change the phase wire Z1 and Z2 No SW1 PLUG 12 switch Name industrial power plug Remarks EN60947 2 Menn...

Страница 27: ...8 A S 14 fabric 8 8 P S R 8 B A 8 8 B 8 8 B 8 8 8 A B P R S R A P S B 8 6 6 B A 1 0 1 0 14 1 0 1 0 A A 8 A B B 8 6 A P 6 6 S R P A B 6 A B B 6 8 P A 8 8 35 fabric P A O 14 fabric A Gun Inflator Quick...

Страница 28: ...presentation or warranty concerning LAUNCH automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCH...

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