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LAUNCH   

                                                                                                                               

Tyre Changer(TWC Series)

 

13 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Trouble Shooting 

 

 

Symptom 

Cause 

Solution 

Turntable  can  turn  only  in 
one direction. 

u

 

Power switch is damaged. 

u

 

Replace the power switch. 

Turntable doesn

t turn. 

u

 

Belt is damaged. 

u

 

Power switch is damaged. 

u

 

There  is  problem  with 
motor. 

u

 

Belt is loose. 

u

 

Replace the belt. 

u

 

Replace the power switch. 

u

 

Check power wire of motor. If the motor 
is damaged, replace it. 

u

 

Tension the belt.   

Turntable  can  not  lock  the 
rim tightly. 

u

 

Jaws are worn. 

u

 

Air  leakage  in  clamping 
cylinder. 

u

 

Replace the jaws. 

u

 

Replace the cylinder seal. 

Horizontal 

arm 

and 

hexagonal  column  can

t  be 

locked. 

u

 

The  locking  square  board 
in wrong position. 

u

 

The  locking  hexagonal 
board in wrong position. 

u

 

Adjust them to right position according to 
this manual. 

Horizontal arm doesn

t move 

after  pushing  or  pulling.   
Vertical  shaft  can  not  move 
upwards or downwards. 

u

 

Square  locking  board  is 
not  in  correct  position.   
Hexagonal  locking  board 
is not in correct position. 

u

 

Refer to the chapter 

Maintenance

Tilting  post  tilting  is  too  fast 
or too slow. 

u

 

The  pushing  cylinder 
expels  too  much  or  too 
little air. 

u

 

Pressure  of  compressed 
air has not reached 8bar. 

u

 

Open  the  side  cover  of  the  cabinet, 
slightly adjust two air inflation regulators 
by  hand  to  smooth  the  movement,  and 
then tighten the cap. 

 

The locking valve is clogged 
after the lever is pressed. 

u

 

O-ring  of  the  valve  is 
damaged. 

u

 

There  is  problem  with 
airflow regulating valve. 

u

 

Replace the valve or O-ring. 

u

 

Adjust or replace the pressure regulating 
valve. 

u

 

Replace the airflow regulating valve. 

Pedal can not be restored to 
its original position. 

u

 

Return spring is damaged. 

u

 

Replace the return spring. 

There  is  abnormal  noise  at 
the moving part. 

u

 

The fixing screw is loose. 

u

 

There  is  foreign  matter 
inside. 

u

 

Tighten the fixing screw. 

u

 

Get rid of the foreign matter. 

The  motor  does  not  turn  or 
the  output  torque  is  not 
enough. 

u

 

The moving part is stuck. 

u

 

The capacitor is failed. 

u

 

The voltage is too low. 

u

 

The circuit is open. 

u

 

Get rid of the stuck point. 

u

 

Replace the capacitor. 

u

 

Pause  and  wait  for  the  device  to  be 
restored. 

u

 

Repair. 

Cylinder is weak in output. 

u

 

There is air leakage. 

u

 

Mechanical  hindrance  is 
causing the problem. 

u

 

The  pressure  of  the 
compressed air is not high 
enough. 

u

 

Strengthen the seal. 

u

 

Fix the mechanical problem. 

u

 

Change the air source. 

Air leakage is found. 

u

 

Air hose is damaged. 

u

 

The outlet of the air valve 
is damaged. 

u

 

The  gasket  cement  is 
gone. 

u

 

Replace the related part. 

u

 

Add gasket cement. 

u

 

Add gasket cement. 

 

Содержание TWC Series

Страница 1: ...rmission to use Materials on this manual for purposes or for all other questions relating to this manual Copyright Information Copyright 2000 by LAUNCH TECH CO LTD All rights reserved No part of this...

Страница 2: ...ep the back panel 0 75M away from the wall for good ventilation Enough room should be left on both sides of the machine for convenient operation l Do not put the machine in a place with high temperatu...

Страница 3: ...ription of Safety Signs To prevent accidents from occurring make sure to keep hands and other parts of the body away from moving parts when fastening the mounting head or when the turntable is running...

Страница 4: ...ition of Safety Signs Take TWC 502NIC as example u Please replace the safety signs if it gets blurred or lost u When one or more safety signs get lost don t operate the machine u The safety signs must...

Страница 5: ...Range 2 Working Conditions 2 Main Structure 3 Operation 4 General Regulation 4 Demounting Tyre 4 Mounting Tyre 6 Inflating Tyre 7 Right Supplementary Arm 8 Left Supplementary Arm 11 Troubleshooting 1...

Страница 6: ...r swivel arm automatic for supplementary arm information R stands for right supplementary arm L stands for left supplementary arm D stands for double supplementary arm N stands for none supplementary...

Страница 7: ...rim can be held tightly l Pedal set designed for ergonomical use l With adjustable opening bead breaker is suitable for tyres of different sizes l Tyre lever and lubricant box within the reach of oper...

Страница 8: ...ontrol pedal H Clamping cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Knob L Locking lever M Post N Clamping cylinder O Lubricant box P Bead breaker handle Q Bead bre...

Страница 9: ...nting requirements of the special wheel l When inflating the tyre make sure the pressure increases in an even way Pay attention to status of the tyre bead Demounting Tyre Preparing l Deflate the tyre...

Страница 10: ...ccording to standard rim 15 Re adjustment may be necessary to prevent scratching the tyre when the rim is extremely large or small Lift the tyre bead onto the demount mount head with tyre lever to mak...

Страница 11: ...position finally press locking button Fig 13 Fig 14 l Adjust relative position between the tyre and the mount demount head to position the tyre bead above the left lip of the head fig 15A and below th...

Страница 12: ...in Fig 17 l Slowly and repeatedly depress the inflation pedal to avoid over high pressure to make sure that the reading on pressure gauge within the manufacturer s requirements The pressure should not...

Страница 13: ...will lock automatically Lift the control lever to unlock Demounting Tyre l After breaking bead from the rim completely following procedures described in last chapter use the supplementary arm to simp...

Страница 14: ...ress it down Lift the control lever up to break the bead from rim groove Make the lower tyre bead opposite to mount demount head enter into the rim groove and prize the lower tyre bead onto the ball p...

Страница 15: ...r once there is any indication for damage Lift the pedal to turn the turntable counter clockwise Try again when the tyre is back to the original shape Fig 26 Left Supplementary Arm Structure fig 27 a...

Страница 16: ...cone at the central hole of the wheel fig 28 press down the control lever to keep the rim close to the jaws and depress pedal to clamp it fig 29 remove the cone Fig 28 Fig 29 l Draw out the swivel arm...

Страница 17: ...onto the ball protuberance fig 34 Fig 34 l Restore the disk and depress pedal until the lower tyre bead is separated from the rim Depress the pedal to lose jaws finally remove the tyre and rim Mountin...

Страница 18: ...u Open the side cover of the cabinet slightly adjust two air inflation regulators by hand to smooth the movement and then tighten the cap The locking valve is clogged after the lever is pressed u O ri...

Страница 19: ...ig 37 l Weekly clean and lubricate base pin l Weekly lubricate the faying surface between moving parts and rubbing surface with lithium lubricant grease l Check the oil level in the oil cup regularly...

Страница 20: ...ime until it can be moved smoothly Then tighten the nut l Adjust the screw at middle by wrench and lock the horizontal arm to see the change until the clearance is satisfactory Then tighten the nut Pe...

Страница 21: ...air pipe to ensure that the air pressure of entering the inflator is under 9 5Bar l Compressed air must be passed the oil and water separator air pressure regulator gauge and lubricator assembly at fi...

Страница 22: ...t value the buzzer works and the device stops Part Coding If necessary please order parts from LAUNCH or dealers according to part coding 16AG600AX Circuit Diagram Fig 42 Storing and Scrapping Storing...

Страница 23: ...poration 100 22h 2 Oxidation stability 99 100h 0 2 Anti erosion Grade I Foreign substance microscopic method Above 10 m Above 25 m Above 75 m Above 125 m Lower than 5000 Lower than 3000 Lower than 500...

Страница 24: ...ial power socket air break switch SW1 PLUG No industrial power plug switch Name Remarks Model rated current 40A EN60947 2 EN60309 Mennekes socket 536 32A 2P E 230V IP44 32A Mennekes plug 274 32A 2P E...

Страница 25: ...current 32A 11 2 7 9 QF1 12 Z1 8 1O SW1 No PLUG air break switch industrial power socket No QF1 SOCKET Name industrial power plug switch Name Remarks EN60309 EN60947 2 EN60309 EN60947 3 Remarks This...

Страница 26: ...ent 20A QF1 11 Name No SOCKET QF1 Remarks if the motor movement is contrary to the right turning change the phase wire Z1 and Z2 No SW1 PLUG 12 switch Name industrial power plug Remarks EN60947 2 Menn...

Страница 27: ...8 A S 14 fabric 8 8 P S R 8 B A 8 8 B 8 8 B 8 8 8 A B P R S R A P S B 8 6 6 B A 1 0 1 0 14 1 0 1 0 A A 8 A B B 8 6 A P 6 6 S R P A B 6 A B B 6 8 P A 8 8 35 fabric P A O 14 fabric A Gun Inflator Quick...

Страница 28: ...presentation or warranty concerning LAUNCH automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCH...

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