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10.  Procedure of system calibration and parameter setting

 

 

10.1  Balancing  calibration  Important: 

Calibration  is  needed  when:  a)First  time  operation;  b)  Incorrect test 

result suspected.

 

The procedure of calibration:

 

Put a medium size wheel, mount on the shaft and lock it well. Input the data of the rim. 

 

Press and hold the key 

[F]

 and key 

[C]

. The display reads: 

[CAL][CAL],

 hold the keys until 

 

the  unbalancing position LEDs light on and blinking. Put down the protective cover and press 

[start]

 

key. 

After first spin, rotate the wheel until outer LED light fully flash. The display reads:

[ADD] [100]

, which tells to 

add 100g(3.5oz) weight to the outer circumference edge of the rim. the 100g must attach on 12 o'clock posi-
tion of rim.

 

Put down the protective cover, press [start] to proceed second spin.

 

after second spin, rotate the wheel until inner LED light fully flash. The display reads:

[ADD] [100]

, which tells 

to add 100g(3.5oz) weight to the inner circumference edge of the rim. the 100g must attach on 12 o'clock posi-
tion of rim.

 

Put down the protective cover, press [start] to proceed third spin. When the cycle of spin finished, 

the calibration ended with the data memorized in the machine and the display will read:

[End] [Cal]

 

Error shows during balancing calibration. 

 

[Err] [-8-] forget to attach 100g or power board is out function. 
[Err][-9-] forget to attach 100g 
[Err][-6] sequence of outer and inner attach 100g  incorrect. 
[Err][-r-] hardware installation was not correct. calibration cannot completed. 

PARAMETER SETTING AND UPDATE PROCESS.  

 

ALL  COSENG  WHEEL  BALANCERS  HAVE  ITS  DYNAMIC  PARAMETERS  ([dF],  [I]  an  d  [S])  SET  DURING  PRODUCTION. 

THE VALUES ARE A VAILABLE ON ALABEL C LEARLY POST ED INSIDE T HE WHEEL BALANCER. TO KNOW THESE 
VALUES YOU MUST REMOVE THE TOP COVER. 

 

AFTER CHANGING TO A NEW COMPUTER BOARD IT IS REQUIRED THAT THE PARAMETERS ([dF], [I] and [S]) BE COR-

RECTLY SET AND SAVED INTO THE COMPUTER BOARD. 

 

WHEN [dF], [I] and [S] P ARAMETERS VALUES ARE NOT CORRECTLY SET THEN THE ACCURACY OF THE BALANCER 

CANNOT BE GUARANTEED. IT IS RECOMMENDED THAT THE PARAMETERS BE PE-RIODICALLY CHECKED FOR 
ACCURACY AND CORRECTED IF NEC ESSARY ON AN EXISTING COM-PUTER BOARD. 

 

PARAMETER UPDATE PROCEDURE

 

Press and hold the 

[F]

 and 

[C]

 keys until display lights stop blinking. This takes about 5 seconds. Then pro-

ceed with the following steps.

 

Press 

[a↓]

 and 

[a↑]

 at the same time.  The display panel will go blank (no lights).  Press the button to start. 

 

First  display  will  automatically  show 

[dF][nnn]

  where  [nnn]  represents  a  positive  numeric  value.  The  nu-

meric value of [dF] must match the label inside the wheel balancer. To modify press 

[b↑] 

to increase or

 [b↓] 

to decrease value.

 

To go to the second display press 

[a↑]

 and this will switch the display to show the <I> value in the form 

[I.-]

[nnn]

 for a negative value or 

[I.-¦][nnn]

 for a positive value where [nnn] represents a numerical value. To 

change the <I> value press 

[b↑]

 to increase or 

[b↓]

 to decrease value. Be careful to note that the value is 

correctly entered as indicated on the label in the wheel balancer. This value may be negative or positive.

 

To go to the third display press 

[a↑

 

]

 again. This will switch the display to the <S> setting. A value will be 

shown as 

[S.][nnn]

 where [nnn] is always a positive value. To change it to the correct value as listed on the 

label press 

[b↑]

 to increase or 

[b↓]

 to decrease value.

 

To go to the fourth display press 

[a↑]

 again. This will switch the display to the < Buzzer> set-ting. A value 

will be shown as 

[bee.][nnn]

 where [nnn] show either [On] or [OFF]. [On] means the keypad tone is turned 

on. [OFF] means the keypad tone is turned off. To changed it by pressing 

[b↑] 

or

 [b↓]

 

to go the fifth display press of unbalancing value show> setting. A value will be shown as

[EC.][nnn]

 where 

[nnn] is one of [05], [10] or [50]. [nnn] means the display will show [00] when the unbalancing value less than 

[nnn]. To change it press 

[b↑]

 to increase or 

[b↓]

 to decrease value. 

To complete the process and save the new values (overwrites the old values) into the computer board press 

key 

[a↑]

 

 

13

 

Содержание KWB-402

Страница 1: ...eep these and other ma terials with the unit in a binder near the machine for easy reference by supervi sors and operators You will need the man ual for the information of the machine such as safety w...

Страница 2: ...ion Table 3 Safety Instructions 4 Installation and assembly 7 Control panel 9 Wheel Mounting 10 Wheel Data entry 12 Calibration 14 Wheel balancing 15 Trouble shooting 19 Maintenance 19 Assembly Diagra...

Страница 3: ...eight Capacity 143Pounds 65KG Balancing Speed 200RPM Tire Rim Balancing Modes Normal ALU1 ALU2 ALU3 ALU S Static Cycle Time 18 Seconds Type of Data Entry Keypad w L E D Display Indicators Self Calibra...

Страница 4: ...ne and user safety the responsibility of the owner is to read and follow these instructions Follow all installation instructions Make sure installation conforms to all applicable Local State and Feder...

Страница 5: ...es Use common sense Do not use this prod uct when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and p...

Страница 6: ...he spinning wheel comes to a complete stop Always keep hands fingers and feet away from the moving parts of the wheel bal ancer while the machine is in use Remain clear of the spinning wheel while it...

Страница 7: ...e located in an area free of flammable materials and liq uids 6 2 To Mount The Wheel Balancer On A Floor Surface 1 With assistance and with the use of a lifting device stand the Wheel Balancer in its...

Страница 8: ...re B 6 3 To Attach The Safety Guard To The Wheel Balancer 1 Slide the Sheath onto the Shaft Align the mounting hole of the Sheath with the rear mount ing hole of the Shaft Then secure the Sheath to th...

Страница 9: ...side Full LEDs flash when correct weight position is at top dead center 12 Weight Position LEDs for OUTER side Full LEDs flash when correct weight position is at top dead center 11Mode display window...

Страница 10: ...omatically initiates the spin cy cle Important A In calibration mode the spin function is always set to manual B The standard factory setting is automatic To change between manual and automatic spin m...

Страница 11: ...umb Lock and allow it to lock the wheel rim in place on the Transmission Shaft 9 Wheel data entry Manual enter wheel offset a As shown in the figure Pull the rim distance pointer out from the side of...

Страница 12: ...lue variation for rim width b 9 3 Enter rim diameter d The rim diameter is indicated on tire side wall as shown in the following figure Enter rim diameter d accordingly by using the rim diameter enter...

Страница 13: ...bed in the section 5 2 and 5 3 9 5 Rim data entry for ALU s mode Mode ALU s for rims with special profile Press ALU key to toggle balancing modes the corresponding LED of ALU s light up on the display...

Страница 14: ...BOARD WHEN dF I and S P ARAMETERS VALUES ARE NOT CORRECTLY SET THEN THE ACCURACY OF THE BALANCER CANNOT BE GUARANTEED IT IS RECOMMENDED THAT THE PARAMETERS BE PE RIODICALLY CHECKED FOR ACCURACY AND CO...

Страница 15: ...position is at top dead center 12o clock as shown in the following figure Attach the balance weight on the correct position of the rim Slightly rotate the wheel counterclockwise again see the Weight...

Страница 16: ...mained 1 4 grams can be indicated Actually below 5 gram is acceptable for wheel balancing cases Balancing modes Press key ALU or F to select the desire balance mode corresponding LED of the mode will...

Страница 17: ...ed in chapter 7 1 7 3 Proceed the following procedure to make the result more accurate Press START key to initiate wheel spin follow the procedure described in chapter 7 1 to find out the weights radi...

Страница 18: ...for balancing the wheel select a 10 gram weight to put on the wheel OPT Press START to activate a spin cycle with the spinning finished the display I 180 reads Where as 180 displayed in the middle mea...

Страница 19: ...Periodically it may be necessary to tighten the tension or replace the Pulley Belt To do so remove the two Screws on the front and two Screws on the back of the Tool Tray Empty the Tool Tray of all E...

Страница 20: ...hine Remove the two Fuses from the Power Board and re place them with two new Fuses NOTE Even if only one Fuse is defective it is recommended to always replace both Fuses at the same time With a soft...

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