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LAUNCH                                                                                                                            Injector Cleaner & Tester User’s Manual 

 

11

 

Tidy up after on-vehicle cleaning 

1)

 

After the on-vehicle cleaning is completed, turn off the 

Auto Ignition Switches restitute the link of the Auto fuel 
hoses then start the Auto to check the leakage of Auto 

fuel system.   

2)

 

At last please clean the fuel tank and hose line with 

test liquid (if there is residual detergent inside fuel tank, 
please.). The detailed procedure is shown as follows: 
drain the liquid inside the fuel tank out and dispose it 

on the clean degree, and then fill little test liquid and 
turn on the power. Select “Leakage test” item and 
press [RUN] key to run the unit for about 2

3 minutes. 

When the unit stops, drain the test liquid from fuel tank 
and dispose the liquid as related regulation. 

3)

 

Tidy up and make preparation for the next cleaning.   

 Note:    

1)

 

When cleaning, care must be taken as the 

detergent is inflammable. Prepare for a fire 
extinguisher. 

2)

 

Be sure that all hose lines are well connected and 
there is no leakage on the hose lines before 
performing cleaning. 

Maintenance 

1. Transporting and Storing 

It is advisable to transport the unit by hand or forklift.   

 

1)

 

Transporting 

A.

 

Before being packed, the liquid inside the fuel 

tank should be drained completely to avoid 
overflowing as transporting. 

B.

 

Move only by hand or lift with soft belt. 

C.

 

No package no lifting tools or long-distance 
transportation. 

D.

 

To prevent the unit from shocking and knocking, 
make sure it is on the base seat and in the 
packing case during transportation. Firstly pack 
the unit with the matter similar with plastic strip 
and add the filling material (such as foam or 

sponge, etc.) between the unit and packing case 
to avoid scratching the surface when the unit 
shakes. 

E.

 

Make sure that the maximum incline angel does         
not exceed 45

°

. Do not place the unit 

up-side-down. 

2) Storing 

A.

 

Store only in dry area and keep away from water 
before the unit is unpacked.   

B.

 

Store the machine in well-ventilated area and do 
not expose it to direct sun shine or rain. 

3. Installation Environment 

A.

 

Keep a distance of no less than 200mm between 
the unit and any wall or other substance. The unit 

should be put in well-ventilated area. Make sure 

the temperature is within -10

~ +40 .

 

B.

 

The unit has been well grounded for safety 
operation. Please confirm that the power socket 
is also well grounded.   

 

Warning! 

  If an extension cord is used, the rated current should 

be equal to or greater than that of the equipment. 

2. Vulnerable Parts 

Vulnerable Parts List 

Parts no. 

Name 

Specifications 

Number 

104130016 

Upper seal 
gasket for 
glass tube 

40.2*22*3 

104130017 

Lower seal 
gasket for 
glass tube 

40.2*15*3 

CNC-601A/602A:

6PCS 

CNC-801A: 

8PCS 

199010019 

Test  
liquid 

4L 1PCS 

199010035 Detergent  MFE-101 

325 

ml 

2PCS 

103100090 

Fast 
connector 
(female) 

SH20 

CNC-602A 

1CS 

CNC-601A/801A:

3CS 

103260003 Filter 

 

PCS 

 

Pump filter 

 

1 PCS 

 

Various “O” 
ring 

 

To see the Main 

Components and 

Parts list 

 

Test Liquid and Detergent 

Test liquid and detergent are shipped together with the unit. 

The test liquid is used in all tests except for on-vehicle 
cleaning, for which the mixture of fuel and detergent is 
used (the blending ratio of detergent and fuel is 1:4).The 
ultrasonic cleaning uses special ultrasonic detergent (or 
test liquid and detergent attached by the unit).   

 

  Note:       

Impurities can be built up in the test liquid after being 
used for a period of time. Do not use contaminated test 

liquid, otherwise, injector and fuel pumps can be 
blocked. Drain the test liquid by removing the level 
indicator on the left of the main unit. It is better to clean 
the fuel tank with a little test liquid before the tank is 
filled in with new liquid.  
 

 

Replacing O-ring 

Replace the O-ring when it is deformed in order to avoid 
leaks during cleaning or testing.   

 

Replacing Filter & pump filter 

The filter tends to accumulate impurities after a period of 
using. Replace the filter periodically to ensure Injector 

Cleaner & Tester work normally. Select the [Leakage test] 
item to check if          there is leak in the connector after 

Содержание CNC-602A

Страница 1: ...ising from the use of any options or any consumable products other than those designated as Original LAUNCH Products or LAUNCH Approved Products by LAUNCH General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners LAUNCH disclaims any and all rights in those marks Disclaimer z To take full advantage of the unit you should be...

Страница 2: ...orless and colorless can cause serious illness injury or death z Avoid contacting hot surfaces such as exhaust pipes radiator etc z Before testing vehicles put the transmission lever in NEUTRAL position apply the parking brake and block the front wheels z ALWAYS WEAR SAFETY GOGGLES Common used glasses are NOT safety glasses z When disconnecting any connector of the pressurized fuel hose wrap the c...

Страница 3: ...Sprayability Test 5 Leakage Test 7 Injecting Flow Test 7 Auto Test 7 On Vehicle Cleaning 10 Maintenance 11 1 Transporting and Storing 11 2 Vulnerable Parts 11 3 Connection Diagram of Driving Board 12 4 Troubleshooting Precautions 12 Installation and Adjustment 14 1 Parts List and Structure Diagram of Fuel Path 14 2 Parts List and Structure Diagram of Fuel Distributor 15 3 Parts List and Structure ...

Страница 4: ...ectors by simulating different working conditions z On vehicle cleaning The unit is equipped with various adaptors and couplers that facilitate cleaning on the injectors on vehicle Features z Adopting the powerful ultrasonic cleaning technology The equipment offers complete cleaning to the injectors z Fuel pressure control through microcomputer offers stable pressure control and large adjustable r...

Страница 5: ...om models signs the CNC 601A CNC 602A CNC 801A control panel is identical Fig 02 The control panel can be divided into five areas as shown in the following table Area Description Item selection Select a function by pressing a key The corresponding indicator will light Parameter selection Select a parameter by pressing a key The corresponding indicator will light Parameter setting After selecting f...

Страница 6: ...g nut Fig 04 1 Outlet hose 2 Top supply fuel distributor assembly 3 Adjusting screw 4 Knurled nut 3 Ordinary Connection 1 Take the power cables out from the kit and insert it into the input socket at the bottom of the unit 2 Take the power cables out from the kit and insert it into the input socket of the ultrasonic cleaner Operating Procedures Preparation 1 Remove the injector from the vehicle en...

Страница 7: ... the time is up Injector Cleaner Tester will stop automatically as the beeper rings 7 Turn off the power of the ultrasonic cleaner take the injectors out of the launder and wipe them with a dry soft cloth Get ready for next operation Note Before the injector detergent is added into ultrasonic cleaner do not turn on the ultrasonic cleaner Otherwise damage may be incurred Do not dip the pulse signal...

Страница 8: ...hile testing Foam will be produced in the liquid during injection In order to prevent spillover set the related parameter with reference to the following formula Pulse width ms time s speed rpm 120 18000 This is for checking the uniformity of each cylinder Injecting difference of all injectors on one vehicle should be kept within 2 during uniformity testing During operating the user can select par...

Страница 9: ...ing flow in 15 seconds meets the specifications for injecting amount The deviation reflects the wear or clogging in the injector instead of electrical parameter variation Procedures For installation refer to Uniformity Sprayability Test 1 Before this test press Drain button to drain the test liquid from the measuring cup if there is any 2 Choose Injecting flow test mode on the control panel and pr...

Страница 10: ... for 30s RPM 650r min Pulse width 3ms Times 2000 Observing for 30s Draining for 30s Observing for 30s Observing for 30s Draining for 30s End Observe the injecting angle and spraying condition Watch the blocking and dripple Observe the idle condition Drain the fuel after test at idle Observe the medium speed condition Observe the high speed condition To drain the fuel after high speed condition A A...

Страница 11: ... ratio decreases by 1 3 each time under certain speed Draining for 30s End Set pressure value and start the pump to the desired pressure Drain fuel after various speed test Various speed test 3 cycles Accelerate from 350rpm to 6000rpm step 50rpm Decelerate from 6000rpm to 350rpm step 50rpm The duty ratio decreases by 1 3 each time under certain speed Duty ratio decreases by 1 3 each time under cer...

Страница 12: ...hicle types to adjust system pressure by pressing decrease pressure increase pressure key The user can press the key then press run key the system pressure will come back to the default pressure value When the function of item section is working Press Stop button at any time to stop the cleaning Fig 08 1 Fuel return connector 2 Fuel return hose from engine 3 Fuel inlet hose to engine Connecting Th...

Страница 13: ... unpacked B Store the machine in well ventilated area and do not expose it to direct sun shine or rain 3 Installation Environment A Keep a distance of no less than 200mm between the unit and any wall or other substance The unit should be put in well ventilated area Make sure the temperature is within 10 40 B The unit has been well grounded for safety operation Please confirm that the power socket ...

Страница 14: ...valve 4 Insert piece for power supply marked 11 Insert piece for power supply marked 5 Socket for level switch 12 Socket for injector pulse signal cables 6 Power socket 13 Insert piece for power supply marked 7 Extension socket 4 Troubleshooting Precautions Troubleshooting 1 The unit does not correspond when it is switched on Check the fuse at lower right side of the unit and replace it AC 250V 5A...

Страница 15: ...machine will continue to run the interrupted work Precautions 1 Do not place anything on the control panel to prevent from breaking the measuring cup because it is made from vulnerable 2 Do not disconnect hose before the system pressure reaches 0 3 Always ensure that the provided power supply is well contacted with ground safely 4 The unit is designed with warning function When the level switch ch...

Страница 16: ...d adaptor for fuel top supply injector 14 105020085 Navigator connector cable 3 103250016 Coarse thread adaptor for fuel top supply injector 15 103260003 Gasoline filter 103250003 6 cylinder upper plate 103240284 T type blocker for CNC 602A 4 103250030 8 cylinder upper plate 16 103200705 T type blocker for CNC 601A 801A 103250004 6 cylinder lower seat plate 17 202010019 Quickly connect hose 5 1032...

Страница 17: ...te 8 103240195 Copper hose Φ2 5 4 103250004 Lower plate 9 103260003 Gasoline filter 5 103240050 Quick connector male 10 104120026 Return fuel viewer for on vehicle cleaning 3 Parts List and Structure Diagram of Fuel Tank Item Parts No Parts Name 1 102990030 Fuel pump 2 X103200691 Sealing cover for fuel pump 3 X103200690 Fuel pump sleeve 4 No coding Tank filter 5 No coding Fuel tank 6 X103010124 Cr...

Страница 18: ...e top supply injectors 6 103250028 Stopper for fuel distributor 6 8 Installation of various of top supply injectors and accessories 7 103230107 Adjusting pole 2 for reverse flush 2 Length 80mm 8 103250007 Knurled nut 2 Installation between the fuel distributor assembly and upper press plate 9 103250008 Pressing screw 2 2 Tightening the fuel distributor assembly 10 103250013 Adaptor 1 for fuel top ...

Страница 19: ... bracket and cover AC220V 18 103250017 Reverse flush adaptor 6 8 101020131 6 cylinder Injector pulse signal cables 19 105020083 8 cylinder Injector pulse signal cables 1 Provide the injectors pulse signal 20 199010019 Test liquid 1bottle 4L 21 307030024 Detergent 2 bottles MFE 101 325mL 22 206010154 On vehicle cleaning kit 1set Including a set of adaptor and 2 fuel hoses Optional Parts to CNC 602A...

Страница 20: ...or fuel top supply Australia injector 6 8 Bore of connected hose Φ8 5 103250026 Nissan Maxima adaptor 6 8 Bore Φ26 3 6 103250025 Cadillac adaptor 6 8 Bore Φ25 5 7 103250024 Nissan 324 Daewoo adaptor 6 8 Bore Φ22 3 8 103250023 Mazda 929 adaptor 6 8 Bore Φ25 9 9 103250022 Previa adaptor 6 8 Bore Φ23 5 10 103250021 Bluebird adaptor 6 8 Bore Φ26 11 103250020 Chevrolet adaptor 6 8 Injector bore Φ29 Spe...

Страница 21: ...or 2 Bore Φ23 18 103230051 Nissan single point adaptor for fuel top supply 2 Φ5 19 103230050 Ford single point base seat 2 Inner bore Φ14 20 103230049 Single point aux Bracket 1 21 103230048 Single point Aux base seat 1 G1 4 22 103230041 Reverse flush base seat for Australia injector 6 8 Bore Φ11 5 23 103230040 Ultrasonic base seat for Zhonghua injector 6 8 Bore Φ14 24 103230039 Reverse flush base...

Страница 22: ... supply 8 Backlight 9 Power switch 10 Fuse 11 Socket for power supply 12 Operating panel Appendix 3 Fuel Path Diagram 11 10 D 8 7 9 A 2 1 3 4 B C 6 5 1 Fuel distributor 2 Injector 3 Mesuring tube 4 Solenoid valve 5 Fuel tank 6 Level switch 7 Fuel pump 8 Filter 9 return hose connector 10 Tee joint 11 Pressure gauge A Injector pulse signal cables B Control cables for solenoid valve C Control cables ...

Страница 23: ... 27 0 304 BLUE BIRD 0 25 MAXIMA 0 25 NISSAN 300EX 0 206 0 255 MITSUBISHI V63000 0 35 323 0 20 0 22 626 0 25 0 29 MAZDA 929 0 25 0 29 BMW 528 0 27 0 29 BUICK CENTURY 0 29 0 33 BUICK PARK AVENUE 0 29 0 33 CADILLAC 5 7 0 29 0 33 LUMINA 0 23 0 30 GM CORSICA 0 25 0 30 TEMPO 2 3L 0 28 FORD LINCOLN TOWN 0 206 0 308 CHEROKEE 213 0 273 CHRYSLER DODGE 3 3L DODGE CARAVAN 0 337 HYUNDAI SONATA 0 265 0 275 DAEW...

Страница 24: ...representation or warranty concerning LAUNCH automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Order Information Replaceable and optional parts can be ordered directly from your LAUNCH authorized tool supplier Your order should include the follow...

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