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April 8, 2011

HN FAQ Memo, Version 3.0

Page 13 of 108

because you only look at a sampler at a time.

Delay = time each valve is open at a time, while routine run in ms. Recommended 1000 - 2000ms, so there
is plenty of time to see each valve open / close.

When you press OK, the test will start until you press Enter again, or test times out.

the test makes the valves alternately opened and closed again. This can be from seen on the 5 LEDs on the
circuit board
If you suspect a particular valve, and find it hard to see if it closes / opens as expected, then you can
connect a VPR 100 to the stud and see if vacuum rise / fall as expected when it operates.

If there is a vacuum all the time, there is a big change for the O-ring on the solenoid valve is leaking /
missing, or magnet missing.

REMEMBER THAT AFTER THE USE OF THE SAMPLER TEST RUTINE
YOU SHOULD RESTART THE ENTIRE SYSTEM BEFORE YOU LEAVE THE FARM.

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Содержание Herd Navigator

Страница 1: ...April 8 2011 HN FAQ Memo Version 3 0 Page 1 of 108 Herd Navigator FAQ Memo...

Страница 2: ...n in SI Parlour only and needs Vacuum 15 3 1 2 How to simulate samples trough SI 17 3 1 3 How to manually test Safty flush and Filter valve in SI Needs Vacuum 18 3 1 4 Start Cleaning from SI menu 19 3...

Страница 3: ...IP address Reset New instalation VMS Parlour 80 5 1 3 Update orders in AC HN service controller 81 5 2 Updating firmware in HN Units 83 5 2 1 Tools Needed 83 5 2 2 Preparation and Connection to the Un...

Страница 4: ...he Herd Navigator systems This includes things as cleaning adjustments assembly instructions simulating operation for test purposes Ect An Info section This section has useful information on upgrades...

Страница 5: ...Memo Version 3 0 Page 5 of 108 3 2 2 measuring the water updated 3 2 3 Adjustment of clean pos updated 3 4 1 Recalibration of sampler transf added 5 5 Updating FPGA software on HN2 added 5 6 HN2 AI st...

Страница 6: ...n and check witch module that doesn t initialize Look for errors on that module 2 1 3 DosageMissed Description The SI has sent a sample to the AI The AI has not responded to that and the sample will t...

Страница 7: ...to manually test Safty flush and Filter valve in SI Needs Vacuum 2 1 2 How to simulate samples trough SI 2 1 7 BD3 Air HSM Error message Description Sample detected at BD3 but sample has been to short...

Страница 8: ...e or waste system in the AI If there is visible liquid in the Incubator it can be milk water diluent or a mix of the three Actions Open the AI Clean of any visible liquid in the Incubator compartment...

Страница 9: ...ops the Quarantine function gets active The quarantine function will then make sure that all these results are quarantined and not used in the Bio models Furthermore the quarantine function will stop...

Страница 10: ...Bd4 x or Bd4 x has been exposed to water Bd4PostsampleTimeout Bd5PostsampleTimeout Bd1PostsampleTimeout 1 Incorrect mounting of Bd4 x or Bd4 x has been exposed to water Bd4Air 1 Sample in VMS sample...

Страница 11: ...in SI Fill Timeout 1 Error in water supply or water level sensors in CIP containers in SI No AI CIP water 1 Error in water supply or water level sensors in CIP containers in SI Bd5 eller Bd1 CIP Air D...

Страница 12: ...valve Error type 3 Sampler can not empty the milk out again Typical causes tube fallen off top valve can not open dump valve can not open Error type 4 The sample does not reach the MV Typical causes...

Страница 13: ...the valves alternately opened and closed again This can be from seen on the 5 LEDs on the circuit board If you suspect a particular valve and find it hard to see if it closes opens as expected then yo...

Страница 14: ...ndex 2 VMS 2 ect On Parlour index 0 sampler node 40 Index 1 sampler node 41 ect Period determines the no of milking sessions that the sample all should be applied to It s only recommended to set this...

Страница 15: ...rnet or direct whit RS 232 cable to the circuit board baud rate 38400 If not in the menu press M Then pres 4 for service menu Then pres 1 for simulate Then press 1 for Simulate Flags Activate Sim Acti...

Страница 16: ...April 8 2011 HN FAQ Memo Version 3 0 Page 16 of 108 After pressing OK the test start and will take samples from the first sampler on the Multivalve...

Страница 17: ...n when the Multivalve arm moves to the Sampler 40 position and lift the arm put the tube down in the water 6 The SI will now suck the water up from the bottle past BD3 then past BD5 and then open rele...

Страница 18: ...it board baud rate 38400 If not in the menu press M Then pres 4 for service menu Then press 1 for Simple Functions With Enter toogle on off on the valve to test In same menu Main Line valve can be tes...

Страница 19: ...in SI this can be trough AC via Ethernet or direct whit RS 232 cable to the circuit board baud rate 38400 If not in the menu press M Press 1 for Maintenance menu Press 2 for AI Cip Press Enter to acti...

Страница 20: ...e via terminal or AC Press M for Main Menu Press 4 for Service and press enter for service password Press 3 to go to Complex functions Press Enter to go to Adjust MV Arm The Current Offset from Index...

Страница 21: ...eased Use the arrow up and arrow down to change the Offset setting When you have release the arrow key the arm lift will be released and the arm moved to the new Offset position and lifted again Conti...

Страница 22: ...eck the centering of arm related to the stud on different positions on the range of the multivalve Set lift arm to off before leaving the menu Note if the arm is not centered on all studs move back to...

Страница 23: ...2 versions of the sample intake 3 1 6 1 Removal of the old tube Unscrew the 4 screws holding the milk pump housing and remove the housing from the motor shaft Take the two parts of the pump housing ap...

Страница 24: ...ng and protruding 100mm from the housing The rotor should be oriented with the motor end of the shaft in the housing Push the tube in to the groove around the rotor Rotating the rotor can help this Wh...

Страница 25: ...ilter The 100 mm tube on the pressure side should be mounted to the tube going from the SI to the AI Note that a plastic strap needs to be tightened around the tube at the filter stud HN version 2 rig...

Страница 26: ...as shown on the picture no need to cut tube The 100 mm tube on the pressure side should be mounted to the tube going from the SI to the AI HN version 2 right picture The suction end of the tube should...

Страница 27: ...s If the inside of SI unit has to be cleaned it can be hard to avoid the sensors getting wet If the sensors get wet they have to be thoroughly dried BD3 and or BD4 should be dismounted from the tube a...

Страница 28: ...ing down the cord into the sensor Cable ties are used to fix the tube to the plate Be careful not to mount the cable ties to tight as this can damage the tube If possible BD1 should be in a vertically...

Страница 29: ...ugh the existing holes above the filter flush valve Both the tube end and the sensor cord should go out from beneath the sensor The tube goes through the hole in the valve bracket and is connected to...

Страница 30: ...bet in appendix 1 2 The sensor is mounted on the valve bracket as shown through the existing holes above the filter Both the tube end and the sensor cord should go out from beneath the sensor The tube...

Страница 31: ...d The 3 ID tube end is connected to the MV tube with pn 60045272 tube tube connector As the valve bracket is between the sensor bracket and the bottom plate the allen screws used are 12mm long instead...

Страница 32: ...HN FAQ Memo Version 3 0 Page 32 of 108 3 1 7 6 BD4 installation VMS only BD4 should be mounted on the silicone tube approximately 30mm above the MV Sensor and bracket should be assembled as described...

Страница 33: ...on the tube and then push down the BD until the tube touches the bottom of the sensor slid Then fold the ribbon so it lies between the mounting hole and the bracket NB BD1 BD5 and BD3 may only be mou...

Страница 34: ...April 8 2011 HN FAQ Memo Version 3 0 Page 34 of 108 When mounting the BD on the SI cabinet or on the mounting plate the screws should be tightened until the bracket touches the cabinet plate...

Страница 35: ...April 8 2011 HN FAQ Memo Version 2 0 Page 35 of 108...

Страница 36: ...the AI and look for visible milk residues in the tubes Look for signs of leakage Open cable trunk and inspect the tubing between the SI and AI for coatings clogs and ensure it is free from sharp bend...

Страница 37: ...leaving the tube during cleaning Request a Cleaning from the SI SI menu 4 2 3 2 6 Req CIP Check tube for coatings and repeat cleaning if necessary Reconnect the tube with the tube to the AI and reque...

Страница 38: ...isconnect the tube from the AI to the SI Disconnect both at the connection just after the milk pump in the SI and at the connection just outside the AI as in Step 3 Inject a solution of hot water and...

Страница 39: ...must be replaced Connect the tube at both ends and request a Cleaning from the SI SI menu 4 2 3 2 6 Req CIP Check that cleaning water is flushed through both the dosage line and the mainline Step 5 Di...

Страница 40: ...April 8 2011 HN FAQ Memo Version 2 0 Page 40 of 108 Remove the buffer valve J8 and clean the valve seat Valve membrane Lower part of valve Bottom side of lower part of valve 3 2 valve J5 Buffer valve...

Страница 41: ...gent solution Inspect and ensure that all impurities and coatings are removed Reassemble module and remount on the AI Step 6 Replace the tubes from the flow module to the dosage head if there is any s...

Страница 42: ...rsion 2 0 Page 42 of 108 Step 7 Inspect and clean the mainline stop valve and the connected tubes Replace the tubes if they have coatings or if they feel hard Tube 2 4 60037361 AI dosage head tubes HN...

Страница 43: ...April 8 2011 HN FAQ Memo Version 2 0 Page 43 of 108 Step 8 Remove diluent tube and diluent needle and clean with the detergent solution Clean mainline stop valve HN1 Clean mainline stop valve HN2...

Страница 44: ...ing AI cleaning Repeat the necessary cleaning steps if the amounts are too low Step 11 Close AI and refill sticks once the clima conditions are ok Tubes overview Delaval no Lattec no Name Description...

Страница 45: ...ge problems The measuring can be done both before and after cleaning the system as described in chapter 3 2 1Procedure for complete cleaning of milk transport system between SI and AI Tools needed 2 s...

Страница 46: ...t the 2 tubes from the AI as shown on the picture The Container with the thin tube will collect the water flowing through the main line The container with the thick tube will collect the water flowing...

Страница 47: ...to low look for clogging bended tubes or leaks in the system If both amounts are to low look in SI tube from SI to AI and Manifold If Main line is ok and Dosage is low look in needle or tubes from man...

Страница 48: ...version HN1 Open the AI and remove the insulation top On the AI terminal move travers to cleaning position menu423111 423111 Move Travers Pos Clean Speed Slow Move HN1 On the AI terminal set DMvalve...

Страница 49: ...Sample Outlet Safety Off Main Line Off Milk pump Normal Use a flashlight to light up the dosage funnel and see if the water is coming out of the dosage needle The water should come out of the needle w...

Страница 50: ...gger default is 300 Stop the pump HN1 If the position needs adjusting change the setting home to clean and save to repository 40 represent approximately 1mm change in needle position 23311 Travers pos...

Страница 51: ...sage module configuration page in the AI web interface Change the setting Steps home to clean 40 steps represent approximately 1mm change in needle position Remember to click the save button below on...

Страница 52: ...HN FAQ Memo Version 2 0 Page 52 of 108 3 2 4 Howto Close Hatch Manualy 1 Open the Analyser 2 Take out the powerplug 3 Release the motor to the door by removing the 3 screws that secure the motorbracke...

Страница 53: ...April 8 2011 HN FAQ Memo Version 2 0 Page 53 of 108 4 And move it away from the Hatch 5 Take the slide all the way out to the door be careful that the storage is positioned correctly...

Страница 54: ...54 of 108 6 And when the slide is hold out gently close the door so the slide goes back and the door stays closed Se the movie how it is done 7 When the door is closed put the motor back on and turn...

Страница 55: ...o the circuit board just to be sure 3 Disconnect Tube connection from SI and Diluents back on Flow module 4 Disconnect Tube connection to drain on Stop Valve 5 Remove the strips 6 pieces on wires and...

Страница 56: ...iluents prime whit the AI menu 1 Maintaince 2 Relpace Diluents And watch if there are any leaks after a complete replace 3 4 primes is needed to make sure all air is out of the system again 18 Make a...

Страница 57: ...as described on the service Memo 2 When the AI is open start a Diluents prime AI menu a 4 Service 2 Simple func 3 Dosage 2 Auto cmd 2 prime b If it is needed choice 1 Init first instead of 2 prime 3...

Страница 58: ...the DeLaval C200 and the parlour is connected during the cleaning process The sampler is cleaned by a flow of cleaning water through the Top valve and the Sampling valve The sampler is emptied throug...

Страница 59: ...ed by the parameters P1 and P2 during the cleaning is illustrated The timing of the C200 Air valve the Shutoff valves and the valves in the Samplers during this sequence are shown This sequence is rep...

Страница 60: ...delay Individual adjustment Sec P23 Extra flushing pulse air time Trombone Individual adjustment Sec P28 Acid desinfection circulation cleaning time 15 Min P29 Pulse after blowing air time ON Must not...

Страница 61: ...termines how long time the Dump valves are closed after the Shutoff valves are closed When the Dump Close time is passed the samplers are emptied through the Dump valves The default value is 15 sec Se...

Страница 62: ...r time ON 0 60 Sec 0 02 P30 Pulse after blowing air time OFF 0 60 sec 0 02 P50 Cleaning program 1 2 P54 Heater 0 1 P58 ALCOM bus 0 1 1 Should possible be increased to 8 2 Must not be0 in order to dry...

Страница 63: ...fter final phase 0 15 Min 6 8 P10 Temp Limit return water 25 113 C 40 P11 Temp Limit outgoing water 50 185 C 70 P15 Node adress 5 125 75 75 P16 Versionnumber Kun l s 1 12 P17 Min time circulation clea...

Страница 64: ...e value has to be recalibrated The value is automatically calibrated if the value is reset to 0 The value can be reset in the SI menu The value can be reset for each sampler individually or for all sa...

Страница 65: ...MV CIP 2 System Config 21 Sensors 22 Sample Outlet 23 MultiValve 24 CIP 25 Alcom 26 SC Milk Flow 261 SC0 SC19 Times 262 SC20 SC39 Times 263 Clear All Times 27 General 28 Trace 281 Show Trace 282 Set T...

Страница 66: ...el IO 4 Service 41 Simulate 411 Simulate Flags 412 Message To SI 4121 MilkingStarted 4122 MilkingStopped 4123 Clean Started 4124 Clean Stopped 4125 DetectSample 4126 Canc Detection 4127 PrepareForCip...

Страница 67: ...evel 212 Trace all from 2121 System 2122 Module 213 Trace all SID 214 Refresh trace 215 Clear trace 22 Simulator 221 BR Test 222 TM Test 223 SV Test 224 HOST Test 2241 Test flags 2242 Analyse sample 2...

Страница 68: ...Motor 2352 Position 2353 Restore def 236 Supervision 2361 Storage 2362 Incubator 2363 Dosage 2364 Fans 2365 Humidity limit 2366 Temp limit 2367 Temp control 2368 Restore def 237 Bus 2371 Alcom 238 Ce...

Страница 69: ...y 3552 Repository 356 Info optical 3561 Boundary 357 Info StickMover 3571 Boundary 3572 Repository 358 Info Superv 3581 Storage Bound 3582 Storage Rep 3583 Incubator Bound 3584 Incubator Rep 3585 Dosa...

Страница 70: ...uto cmd 42321 Init 42322 Prime 42323 Clean 42324 Apply Dosage 42325 Fill Dosage 42326 Req CIP 42327 Test 42328 Adjust Pos 424 Incubator 4241 IM Init 4242 Init to Tunnel 4243 Move cabin 4244 Do stroke...

Страница 71: ...ead 435 Discharge 436 Empty Storage 437 Read standards 438 Fix Cartridge 439 Tunnel Stick 44 Lo Level func 441 FPGA Read Reg 442 FPGA Write Reg 45 Test WatchDog 5 Change Mode 51 Stop 52 Maintenance No...

Страница 72: ...181 Show Trace Not implemented 2182 Set Trace level OK 2183 Trace all from OK 2184 Refresh trace OK 2185 Clear trace OK 219 Reposistory OK 22 SC OK 221 Milking OK 222 Cleaning OK 223 Alcom OK 23 SI No...

Страница 73: ...leaning Event OK 4137 Sim Milking Not implemented 4138 Sim Cleaning OK 414 Tell I Bus Sim OK 4141 Send Exception OK 4142 Send Result OK 4143 Send Cartridge OK 4144 Send Tell Mode OK 4145 Send Req Cloc...

Страница 74: ...f the single branch is used as an overflow and occasionally to flush the drain pipes with hot water for cleaning When the AI waste tube 10 is fixed in the drain it is important to keep the end of the...

Страница 75: ...of 108 4 5 Tube Connections on Sampler version II Connects to Parlor CIP Valve sw alias Cleaning Valve Mounting bracket can be reversed Connects to Milk Sampler Valve sw alias Sampling Valve Connects...

Страница 76: ...by using 4 2 5 sampler test on the AC After this test the HN system should be reset power off on Connects to Milk pipe Valve sw alias Dump Valve Connects to Multi Valve Valve sw alias Transfer Valve C...

Страница 77: ...ean water out on off 4 2 3 3 and observe if clean container starts filling toggle detergent pump on off 4 2 3 5 and observe if detergent is pumped to the clean container 7 For testing it is necessary...

Страница 78: ...e detergent pump on off 4 2 3 5 and observe if detergent is pumped to the clean container 7 For testing it is necessary to temporally change water temperature settings In the menu System config CIP 2...

Страница 79: ...or SI trough AC whit ethernet In windows run telnet X X X X where X X X X is the IP address of the AC Login Lattec password Merkur Then you get Pres M for Menu Press 4 for service menu Press 7 for Rem...

Страница 80: ...nd use following menu 2 1 4 System Config AC Ethernet Address byte 1 to 4 is the IP address in this example 192 168 168 140 on a VMS farms Mask size is the subnet 16 255 255 0 0 24 255 255 255 0 28 25...

Страница 81: ...the taskbar if the HerdNavigator Services are running and a red cow is seen if it is not HerdNavigator Local The DSM Service Controller controls the main DSM Service HerdNavigator Central The DSM Serv...

Страница 82: ...nd orders defined in the DSM to the AC This feature is only enabled if the DSM services are stopped 3 Start Herd Navigator DSM The DSM Services are started again by pressing the Start button A dialog...

Страница 83: ...Generally the three main units in the Herd Navigator system AC AI and SI are programmed with the same tools and in the same way The only differences between the three are the connection of the serial...

Страница 84: ...ion 2 0 Page 84 of 108 5 2 2 2 AI connections The serial RS232 connector is located at C The DIP switch block is located at D 5 2 2 3 SI connections The serial RS232 connector is located at F The DIP...

Страница 85: ...April 8 2011 HN FAQ Memo Version 2 0 Page 85 of 108 5 2 3 Programming the Unit Start Hex loader program version 3 00h Under options Project select baudrate 38400 comport used...

Страница 86: ...April 8 2011 HN FAQ Memo Version 2 0 Page 86 of 108 If power is on at the unit it will show up in Target Then Open file from the File Menu Chose the latest software version for the given unit AC SI AI...

Страница 87: ...April 8 2011 HN FAQ Memo Version 2 0 Page 87 of 108 Then the code is ready in the HexLoad program Push F9 button or choose auto in the Target Menu When programming the status line is displayed...

Страница 88: ...age 88 of 108 When the programming and check is done click OK When turning off the HexLoad program the Unit board starts running Flashing LED again Remember to check that the Farm dependent settings s...

Страница 89: ...r the AC AI and SI units however the Code file itself is different for the units Be sure always to use the latest released file Step 1 Turn the power to the unit off Step 2 Connect the PC to the unit...

Страница 90: ...sion 2 0 Page 90 of 108 Step 7 Select the file with the latest released version of the code and press open filename here is just for illustration Step 8 Wait until the programming is finished and the...

Страница 91: ...on the figure The procedure is now finished and the board is now ready for firmware download Refer to chapter 5 2 updating firmware in the HN units Installation guide to the M16C Flasher program if no...

Страница 92: ...er programming guide Tools needed 1 Microcchip ICD 2 or ICD 3 2 MPLAB IDE from www microchip com this guide use version 8 xx 1 Connect the MPLAB ICD 2 ICD 3 to the PC 2 Start the MPLAB IDE program and...

Страница 93: ...April 8 2011 HN FAQ Memo Version 2 0 Page 93 of 108 3 Then select MPLAB ICD 2 ICD 3 or as programmer 4 Then in menu Configure Configuration Bits select following settings for ICD 2...

Страница 94: ...ICD 3 5 Then open menu View EEPROM and write 01 at 7A and 7B and put in the samplers address at 7C and 7E using HEX numbers in the example it is sampler 40 28Hex conversion table is on page 98 6 Then...

Страница 95: ...April 8 2011 HN FAQ Memo Version 2 0 Page 95 of 108...

Страница 96: ...mo Version 2 0 Page 96 of 108 7 Connect the ICD 2 programmer to the sampler 8 Use the Connect button for the programmer to connect to the sampler 9 Use the Program target device button and wait for th...

Страница 97: ...2 0 Page 97 of 108 10 After successful programming disconnect programmer from sampler 11 See the diodes change to Idle flush mode empty the sampler 12 After 2 3 min in Idle the samplers close speed a...

Страница 98: ...ain 15 For a last checkup use the AC to see if all samplers is online on the Alcom bus in menu Information AC Information Alcom 3 1 2 5 4 1 Decimal hexadecimal conversion table Dec Hex Dec Hex 40 28 6...

Страница 99: ...laster to USB port and install driver Driver files is where the program is installed 3 Remove USB Cable from USB Blaster Programming 1 Start Altera Programmer software 4 Chose Active Serial Programmin...

Страница 100: ...April 8 2011 HN FAQ Memo Version 2 0 Page 100 of 108 Figur 1 Quartus II programmer software Figur 2 Hardware settings...

Страница 101: ...April 8 2011 HN FAQ Memo Version 2 0 Page 101 of 108 Figur 3 Connect USB Blaster Red line in top Figur 4 WARNING Connect USB cable LAST...

Страница 102: ...I startup settings 5 6 1 Step 1 Connect AI to the Ethernet Use USB Cable to connect to AID board and go to Menu 2 3 8 1 Enter the IP address for the AI Set Mask size standard is 24 255 255 255 0 Enter...

Страница 103: ...emo Version 2 0 Page 103 of 108 5 6 2 Step 2 Entering the rest of the Ethernet settings in the AI configuration Start Web browser and enter the AI address http AI_IP_Adress AI Config Then go to the Co...

Страница 104: ...emo Version 2 0 Page 104 of 108 Enter the IP for the AC in the Analysis Controller IP field and if there is more than one AI change Analysis Controller Port normal installations use 3002 Remember to s...

Страница 105: ...emo Version 2 0 Page 105 of 108 5 6 3 Step 3 Use the AC s Web interface to setup AC to use HN 2 AI Start Web browser and enter the AC address http AC_IP_Adress AC Config then go to the Configure TCP I...

Страница 106: ...mo Version 2 0 Page 106 of 108 Make sure the AI IP Port is the same as in AI settings standard 3002 Remember to save if changes are made Then go back to configuration overview and choose the configure...

Страница 107: ...April 8 2011 HN FAQ Memo Version 2 0 Page 107 of 108 Set AI Node to 0...

Страница 108: ...April 8 2011 HN FAQ Memo Version 2 0 Page 108 of 108 5 6 4 Step 4 Setup the Alcom address for the AI in Sample Intake to same address as the AC In Menu 2 5 2 Change AI node from 19 to 3...

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