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4

Instruction Manual 

Hydraulic Pullers 

 

4. START UP. 

 

All models 

 
Keep the spindle greased and cleaned. 

1.

 

Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point. 

2.

 

Hold jaws slightly by tightening clamps bolts.  

3.

 

Place jaws in the lowest hole and centred respect the spindle. 

4.

 

Apply hydraulic force. Do not exceed the 80% of the nominal capacity of the equipment. 

5.

 

When using the Bearing Cup puller, do not exceed the 70% of the nominal capacity of the equipment. 

6.

 

When using the Bearing puller, do not exceed the 50% of the nominal capacity of the equipment. 

7.

 

Never hit the spindle. 

The pullers can break due to: 

- Changed parts (emery stone...)  
- Blowlamp used whilst pulling.  
- Strikes.  
- Overload.  
 

1.

 

The whole set delivered in a strong wooden box to protect the equipment from damages during the transport. Once the application is finished clean the 
equipment and store it in the box until the next use. 

2.

 

Unpack the equipment checking that all the pieces described in the spare part sheet are in; and that have not suffered damages. 

3.

 

Connect the hose and the quick coupler, assure a perfect connection. 

4.

 

Pump several times with the lever; check the screw is slightly opened (turn left) to purge the circuit. 

5.

 

Close manually the screw (turn right). When we pump, the piston will advance. If we open the screw again, the piston returns thanks to the spring. 

 

Models FV: 2 and 3 Jaw Puller: 

Supplied with common 2 and 3 jaw body for 5 and 10 ton models. 
Supplied with two different bodies for 2 jaws and 3 jaws in 20, 30 and 50 ton models. 

 

Keep the spindle greased and cleaned. 

 

Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point. 

 

Hold jaws slightly by tightening clamps bolts.  

 

Place jaws in the lowest hole and centred respect the spindle. 

 

The Jaws works perfectly whit a maximum angle of 10º 

 

Set the puller correctly, adjust better the first alignment. 

 

Tighten the spindle turning it. 

 

The jaws have to be supported completely. 

 

Tighten the screws of the links. 

 

Pump several times to pull the piece. 

 

Models FX: 2 Jaw Puller: 

As same as FV series, but with only 2 jaws. 
 

Models FZ: Gross Bearing Complete Puller: 

Gross Bearing Complete Puller includes: 2 sets of extenders of different lengths and joining nuts. The complete set also includes bearing puller (FR) and Bearing Cup 
puller (FI). For constructive reasons, the 5 ton model doesn't include the FI bearing cup puller accessory. 

 

Keep the spindle greased and cleaned. 

 

Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point. 

 

Keep extenders centred and the crosshead fully horizontal. 

 

Use hydraulic pump to get pulling power.  

 

The Bearing Puller must be used always placing the piece to be pulled, in the flat face of the puller. NEVER THE OTHER WAY ROUND. 

 

Models FT Gross Bearing Simple Puller: 

Extender puller: supplied with two different lengths and joining nuts. Used for mounting and dismantling 
As same as models FZ. It DOESN’T include Bearing and Bearing Cup Pullers. 

OPERATION 

To grip and pull a gear, bearing, wheel, pulley, etc. from a shaft:

 

   

 
 
 
 
 
 
 
 
 
 

 
 
 

In order to perform a proper pull, make sure you firmly grip the gear, bearing, wheel, etc. and apply force to shaft. 
Depending on the job we offer a complete range of hydraulic pullers. 

 

Содержание FU0500

Страница 1: ...PULLER COMPLETE LARZEP S A LARZEP AUSTRALIA PTY LTD LARZEP GB LTD Avenida Urtiaga 6 104 Wedgewood Road 3 Commerce Way Leighton Buzzard 48269 MALLABIA SPAIN HALLAM VIC 3803 AUSTRALIA BEDS LU7 4RW UNITED KINGDOM Tel 34 943 171200 Tel 61 3 9796 3744 Tel 44 1525 377819 Fax 34 943 174166 Fax 61 3 9796 5964 Fax 44 1525 851990 e mail sales larzep com e mail sales larzep com au e mail sales larzep co uk w...

Страница 2: ...t the operation assure that there is not anybody exposed in the dangerous zone Check that the machine and the accessories has not suffered damages during the transport or installation Always use the equipment in well lit areas All the material of the installation must be in stable zone and the operator must foresee the movements of the application Choose the most suitable model for the application...

Страница 3: ...07 Hose AP2015 AP2015 AP2015 AP2015 AP2020 Gauge adaptor AZ1501 AZ1501 AZ1501 AZ1501 AZ1501 Gauge AV10008 AV10008 AV10008 AV10008 AV10008 Male coupling AZ3120 AZ3120 AZ3120 AZ3120 AZ3120 FU0500 M FU1000 M FU2000 M FU3000 M FU5000 M Mechanic Part Jaws FU0507 3 FU1007 3 FU2007 3 FU3007 3 FU5007 3 3 2 3 Jaw crosshead _ _ FU2008 FU3008 FU5008 2 Jaw crosshead _ _ FU2009 FU3009 FU5009 2 and 3 jaw crossh...

Страница 4: ...30 and 50 ton models Keep the spindle greased and cleaned Check the safety hole of the axle if it hasn t the hole use the shaft protector as supporting point Hold jaws slightly by tightening clamps bolts Place jaws in the lowest hole and centred respect the spindle The Jaws works perfectly whit a maximum angle of 10º Set the puller correctly adjust better the first alignment Tighten the spindle tu...

Страница 5: ...once to the year replace the hydraulic oil of the tank by clean oil o The oil filling it s made through the plug Check the level with the dipstick placing the pump head down in vertical position Use LARZEP AZ8901 oil o The maintenance operations or repairs that suppose the dismantling of the mechanical parts of the equipment jack cylinder or pump must be done by specialist personnel PROBLEM DIAGNO...

Страница 6: ...6 Instruction Manual Hydraulic Pullers 6 DECLARATION OF CONFORMITY ...

Страница 7: ... 50 400 230 580 Jaw puller Capacity Tn A max mm B max mm 5 230 240 10 350 305 20 480 350 30 580 393 50 920 690 Bearing cup puller Capacity Tn A max mm B max mm B min mm 10 115 145 40 20 115 145 40 30 150 240 60 50 150 240 60 Bearing puller Capacity Tn A max mm A min mm B mm D 5 110 10 130 5 8 UNF 18 10 110 10 130 5 8 UNF 18 20 130 25 150 5 8 UNF 18 30 250 35 260 1 UNF 14 50 330 50 300 1 1 4 UNF 12...

Страница 8: ...F 18 3 4 UNF 16 20 FU2023 336 19 5 30 25 5 8 UNF 18 3 4 UNF 16 30 FU3022 592 25 4 35 40 1 UNF 14 1 UNF 14 30 FU3023 328 25 4 35 40 1 UNF 14 1 UNF 14 50 FU5022 820 31 6 43 45 1 1 4 UNF 12 1 1 4 UNF 12 50 FU5023 504 31 6 43 45 1 1 4 UNF 12 1 1 4 UNF 12 Gross crosshead LARZEP Capacity ton A B C D FU0517 5 210 35 35 15 FU1017 10 280 40 40 20 FU2017 20 370 57 57 20 FU3017 30 480 77 5 77 5 26 FU5017 50 ...

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