4
Instruction Manual
Hydraulic Pullers
4. START UP.
All models
Keep the spindle greased and cleaned.
1.
Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point.
2.
Hold jaws slightly by tightening clamps bolts.
3.
Place jaws in the lowest hole and centred respect the spindle.
4.
Apply hydraulic force. Do not exceed the 80% of the nominal capacity of the equipment.
5.
When using the Bearing Cup puller, do not exceed the 70% of the nominal capacity of the equipment.
6.
When using the Bearing puller, do not exceed the 50% of the nominal capacity of the equipment.
7.
Never hit the spindle.
The pullers can break due to:
- Changed parts (emery stone...)
- Blowlamp used whilst pulling.
- Strikes.
- Overload.
1.
The whole set delivered in a strong wooden box to protect the equipment from damages during the transport. Once the application is finished clean the
equipment and store it in the box until the next use.
2.
Unpack the equipment checking that all the pieces described in the spare part sheet are in; and that have not suffered damages.
3.
Connect the hose and the quick coupler, assure a perfect connection.
4.
Pump several times with the lever; check the screw is slightly opened (turn left) to purge the circuit.
5.
Close manually the screw (turn right). When we pump, the piston will advance. If we open the screw again, the piston returns thanks to the spring.
Models FV: 2 and 3 Jaw Puller:
Supplied with common 2 and 3 jaw body for 5 and 10 ton models.
Supplied with two different bodies for 2 jaws and 3 jaws in 20, 30 and 50 ton models.
•
Keep the spindle greased and cleaned.
•
Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point.
•
Hold jaws slightly by tightening clamps bolts.
•
Place jaws in the lowest hole and centred respect the spindle.
•
The Jaws works perfectly whit a maximum angle of 10º
•
Set the puller correctly, adjust better the first alignment.
•
Tighten the spindle turning it.
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The jaws have to be supported completely.
•
Tighten the screws of the links.
•
Pump several times to pull the piece.
Models FX: 2 Jaw Puller:
As same as FV series, but with only 2 jaws.
Models FZ: Gross Bearing Complete Puller:
Gross Bearing Complete Puller includes: 2 sets of extenders of different lengths and joining nuts. The complete set also includes bearing puller (FR) and Bearing Cup
puller (FI). For constructive reasons, the 5 ton model doesn't include the FI bearing cup puller accessory.
•
Keep the spindle greased and cleaned.
•
Check the safety hole of the axle, if it hasn’t the hole, use the shaft protector as supporting point.
•
Keep extenders centred and the crosshead fully horizontal.
•
Use hydraulic pump to get pulling power.
•
The Bearing Puller must be used always placing the piece to be pulled, in the flat face of the puller. NEVER THE OTHER WAY ROUND.
Models FT Gross Bearing Simple Puller:
Extender puller: supplied with two different lengths and joining nuts. Used for mounting and dismantling
As same as models FZ. It DOESN’T include Bearing and Bearing Cup Pullers.
OPERATION
To grip and pull a gear, bearing, wheel, pulley, etc. from a shaft:
In order to perform a proper pull, make sure you firmly grip the gear, bearing, wheel, etc. and apply force to shaft.
Depending on the job we offer a complete range of hydraulic pullers.