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Before you start

= Important / pay attention!

Crank/BB tool

Pliers

Torx

Allen/Hex key

Grease

Screwdriver

Chainring

Nut Wrench

Wrenches

3

4

5

6

25

10 13 15 17 19

mm

mm

mm

mm

mm

Phillips

mm

8

mm

T

mm

mm

mm

Hollowtech 2

bottom bracket

tool (68mm bsa)

and Preload key

Tools required

x2

x2

Note:

 Only use torque specs if 

not listed on hardware.

Some steps contain links to full 

manuals

 

in the bottom of the 

page.
If you watch the Assembly Video 

you can pay attention to these 

numbers, that shows you how it 

should be done.

To avoid scratches to frame, 

leave as much wrapping on until 

you need to remove it!

Grease

Grease sensitive parts (metal on 

metal).

Look out for the grease icon 

which will appear throughout 

the manual.

King Harry says:

Don’t worry! 

I’ll walk you through this!!

1.0

Содержание Bullitt

Страница 1: ...Bullitt Assembly Manual 2018...

Страница 2: ...te Only use torque specs if not listed on hardware Some steps contain links to full manuals in the bottom of the page If you watch the Assembly Video you can pay attention to these numbers that shows...

Страница 3: ...ront Fork Headset 1 2 Place the compression ring and top cover in the correct order Thread the top cap into the steer tube of the fork carefully with your fingers so you don t cross the threads Tighte...

Страница 4: ...ide Steering Rod through frame from below and support the bottom of it so it doesn t fall out Drop upper bearing into the top cup place compression ring and top cover in the correct order followed by...

Страница 5: ...rop outs Chainring Nut Wrench Grease mounting surface on frame Tighten hex bolts 3x 5mm from the outside of the frame and hold the nuts in place with the Chainring Nut Wrench torque to 14 17 Nm FIG A...

Страница 6: ...m and Front Reflector Install Rear Mudguard 3 Nm If installing Gates Belt leave the Rear Stays unmounted until after the Gates installation Re adjust tire gap after wheel is on and inflated x1 x1 x2 C...

Страница 7: ...lts T25 4 Nm cassette lockring 40 Nm and spoke tension For wheels with nuts tighten 30 45 Nm Wheels with QR make sure lever is fully secure Inflate tires and adjust Mudguards Remember if installing Ga...

Страница 8: ...rder Tighten the 17mm nuts at the ball joint starting with the rear one 6 2 1 repeat for the front 15 18 Nm or until star washers are locked 6 2 2 Align ball joint to fork tab so it moves smoothly thr...

Страница 9: ...5 50 Nm Mount the Crankset Start with right crank arm the one with chainring and axle attached slide axle through Bottom Bracket and attach left crank arm to it tightening the preload bolt with the pr...

Страница 10: ...g each pedal in with your fingers making sure they are on their corresponding side and started correctly so you don t cross the threads Afterwards torque to 40 Nm with pedal wrench or 6mm hex FIG A B...

Страница 11: ...Gates frame block 2x 5mm hex bolts 14 17Nm FIG A Gates Belt Remove frame block to slip belt into rear triangle Install belt tension and alignment to Gates Carbon Drive Specification See the full manu...

Страница 12: ...pter bolts 6 8 Nm Center brake calipers and tighten caliper bolts 6 Nm FIG A B Install Shift Cable Shift to lowest or highest gear on shifter cable fully released Bring cable around to cassette joint...

Страница 13: ...Mount Rear Reflector to seatpost towards the upper portion of the seatpost so that it can be lowered all the way without interference Grease seat tube Insert seatpost to minimum insert line Adjust an...

Страница 14: ...bolts 2x 8mm to 23 27 Nm to each side of the frame Finish by tightening 2x bumpers Phillips Installing kickstand on R Set kickstand in place start 8mm bolt by hand Tighten 2x 8mm to each side of the...

Страница 15: ...e ready to test your Bullitt We hope you ll enjoy the ride and take care out there Before you go on that sweet test ride Check for rattles steering alignment brake and gear adjustment Check ALL clamp...

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