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Step 10 Mount Cockpit, Brakes, Shifter cable and -routing

Handlebar

Stem

Brakes

Shifter/cable

Bell

Align in 4th. gear

Mount Cockpit: Take off rubber top cap/plug, mount 

stem with the shim aligned so it is level with the top of 

the stem       . Tighten bolts 2x4mm (6 Nm) and install 

rubber top cap/plug again

      

.

Cable routing: Start at handlebar, cross the hoses/cables 

in a way that looks clean and functions when Easy-Up is 

raised. Rear Brake and Shift Cable comes from the 

right side of handlebar and Front Brake Cable from left.

Mount cables loosely with zip ties, tighten zip ties when 

calipers are mounted  and brake hoses are not kinked!

(See Cable Routing)

Mount Brake Calipers: Tighten adapter bolts (6-8 Nm). 

Center brake calipers and  tighten caliper bolts  (6 Nm) 

(FIG. A & B)

Install Shift Cable: Shift to lowest or highest gear on 

shifter (cable fully released).  Bring cable around to 

cassette joint pulley, (inner cable fixing nut facing 

outside toward the fork end), and slide the flat part of 

the inner cable fixing washer into gap in the pulley.

Pass inner cable through slit in cassette joint bracket,  insert 

end of outer casing securely into outer casing holder.

The two yellow marks should be aligned in 4th gear on 

Alfine 8. 

Use barrel adjuster on shifter to fine adjust the gears 

with fingers.

 (FIG. C)

Components

Tools

5

mm

25

T

4

mm

Pliers

TOP VIEW

Align shim with slit

Front Brake

Shifter

Rear Brake

Side View

Side View

Side View

Bottom View

Bottom View

Use zip ties to attach brake cables

Cable Routing

10.0

10.1

10.0

10.1

10.2

10.3

1

2

1

2

FIG. A

FIG. B

FIG. C

10.2

10.3

Содержание Bullitt

Страница 1: ...Bullitt Assembly Manual 2018...

Страница 2: ...te Only use torque specs if not listed on hardware Some steps contain links to full manuals in the bottom of the page If you watch the Assembly Video you can pay attention to these numbers that shows...

Страница 3: ...ront Fork Headset 1 2 Place the compression ring and top cover in the correct order Thread the top cap into the steer tube of the fork carefully with your fingers so you don t cross the threads Tighte...

Страница 4: ...ide Steering Rod through frame from below and support the bottom of it so it doesn t fall out Drop upper bearing into the top cup place compression ring and top cover in the correct order followed by...

Страница 5: ...rop outs Chainring Nut Wrench Grease mounting surface on frame Tighten hex bolts 3x 5mm from the outside of the frame and hold the nuts in place with the Chainring Nut Wrench torque to 14 17 Nm FIG A...

Страница 6: ...m and Front Reflector Install Rear Mudguard 3 Nm If installing Gates Belt leave the Rear Stays unmounted until after the Gates installation Re adjust tire gap after wheel is on and inflated x1 x1 x2 C...

Страница 7: ...lts T25 4 Nm cassette lockring 40 Nm and spoke tension For wheels with nuts tighten 30 45 Nm Wheels with QR make sure lever is fully secure Inflate tires and adjust Mudguards Remember if installing Ga...

Страница 8: ...rder Tighten the 17mm nuts at the ball joint starting with the rear one 6 2 1 repeat for the front 15 18 Nm or until star washers are locked 6 2 2 Align ball joint to fork tab so it moves smoothly thr...

Страница 9: ...5 50 Nm Mount the Crankset Start with right crank arm the one with chainring and axle attached slide axle through Bottom Bracket and attach left crank arm to it tightening the preload bolt with the pr...

Страница 10: ...g each pedal in with your fingers making sure they are on their corresponding side and started correctly so you don t cross the threads Afterwards torque to 40 Nm with pedal wrench or 6mm hex FIG A B...

Страница 11: ...Gates frame block 2x 5mm hex bolts 14 17Nm FIG A Gates Belt Remove frame block to slip belt into rear triangle Install belt tension and alignment to Gates Carbon Drive Specification See the full manu...

Страница 12: ...pter bolts 6 8 Nm Center brake calipers and tighten caliper bolts 6 Nm FIG A B Install Shift Cable Shift to lowest or highest gear on shifter cable fully released Bring cable around to cassette joint...

Страница 13: ...Mount Rear Reflector to seatpost towards the upper portion of the seatpost so that it can be lowered all the way without interference Grease seat tube Insert seatpost to minimum insert line Adjust an...

Страница 14: ...bolts 2x 8mm to 23 27 Nm to each side of the frame Finish by tightening 2x bumpers Phillips Installing kickstand on R Set kickstand in place start 8mm bolt by hand Tighten 2x 8mm to each side of the...

Страница 15: ...e ready to test your Bullitt We hope you ll enjoy the ride and take care out there Before you go on that sweet test ride Check for rattles steering alignment brake and gear adjustment Check ALL clamp...

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