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4-2

F-473-0212 Edition

MAINTENANCE AND LUBRICATION

Figure 4-1: Lubrication Points (1 of 2)

WINCH GEAR
CASE (#2)

WINCH CABLES
(#4)

KINGPIN
PLATE (#3)

HYDRAULIC RESERVOIR

(ENGINE PACKAGE)(#1)

HUB OIL (#5)

900b lube p1

LANDING GEAR (#3)

ENGINE
CRANKCASE (#6)

DETAIL A

TAIL ROLLERS (#3)

CAMSHAFT BUSHINGS

SLACK ADJUSTERS (3)

CENTRALIZED

GREASE SYSTEM

Содержание 900C Series

Страница 1: ...F 473 0212 02 2012 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 900C Series Hydraulic Tail Semitrailer Operator s Manual...

Страница 2: ......

Страница 3: ...ler 3 4 Tractor and Semitrailer Check Out 3 5 Towing the Semitrailer 3 7 Parking the Trailer 3 7 Uncoupling Towing Vehicle from Semitrailer 3 8 Tail Axle Control Lever 3 9 Air Suspension Dump Valve 3...

Страница 4: ...on Maintenance 4 13 Air Ride Suspension 4 13 Air Ride Height Adjustment 4 13 Alignment 4 14 Wheel Alignment 4 14 Axle Alignment 4 15 Manual Alignment Procedure 4 15 Air Ride Suspension Axles 4 15 Brak...

Страница 5: ...7 Tire Matching 4 27 Tape Measuring Method 4 27 Straight Edge or String Method 4 27 Mounting Tire and Wheel 4 28 Winches 4 30 Crank Landing Gear 4 30 5 Troubleshooting Guide Electrical 5 1 Tires Wheel...

Страница 6: ...iv F 473 0212 Edition...

Страница 7: ...nance will void your warranty IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 888 527 3909 CHAPTER 5 is a t...

Страница 8: ...sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in this ma...

Страница 9: ...000 LB CONCENTRATED IN 10 HYDRAULIC TAIL RATING 24 000 LB DISTRIBUTED GOOSENECK NON TILTING KING PIN SETTING 18 UNDERCARRIAGE TRAVEL 60 HYDRAULIC TAIL HYDRAULIC TAIL LOAD ANGLE 12 TAIL 15 HYDRAULIC T...

Страница 10: ...RY THREADS 500 FT LBS SHOCK ABSORBER MOUNTING 150 FT LBS AIR SPRING MOUNTING 1 2 35 FT LBS 3 4 35 FT LBS WHEEL FASTENERS ALL MODELS OUTER SPINDLE NUTS 250 400 FT LBS PILOT WHEEL NUTS 450 500 FT LBS CA...

Страница 11: ...0 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 3...

Страница 12: ...CIFIED IN FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 8...

Страница 13: ...function Anti Lock Brake System ABS The Anti Lock Brake System of the semitrailer is constant powered by the auxiliary blue circuit of the seven way electrical connector with backup power from the st...

Страница 14: ...Figure 3 1 Trailer Terminology AIR RAMP ASSEMBLY UPPER DECK WINCH KING PIN LANDING GEAR CONTROL PANEL TOOL BOX BULKHEAD TOOL BOX OPTIONAL TAIL DECK LOWER DECK ABS DIAGNOSTIC BLINK LIGHT REAR BUMPER E...

Страница 15: ...rop Jack the trailer up to take pressure off parking stand and re pin into correct height Remove jack before connecting Drain all air and moisture from the towing vehicle air brake system following to...

Страница 16: ...kout procedures and parking Connecting Tractor Services to the Semitrailer 1 Connect the towing vehicle 7 pole electrical plug to the electrical receptacle on the front of the semitrailer See Figure 3...

Страница 17: ...itrailer VIN plate located on the front of the semitrailer 5 Check tractor semitrailer rig for air leaks If air leakage is found repair the defect before transporting 6 Check the oil in each hub for p...

Страница 18: ...raulic Controls WINCH CONTROL LEVER TAIL AXLE CONTROL LEVER LANDING GEAR CRANK HANDLE WORK LIGHT SWITCH WINCH SPOOL AND TENSION SWITCH RAMP ACTIVATION BUTTON OPTION AIR RIDE SUSPENSION SWITCH DOCK LIF...

Страница 19: ...e gauge on the dash of the towing vehicle Pressure should not fall below 90 psi at any time 3 The semitrailer wheels track to the inside of the towing vehicle during turns Thus turning corners require...

Страница 20: ...ladhand holders If present install dummy gladhands on trailer couplings 4 Disconnect the 7 pole cable and hydraulic lines from the semitrailer and store with the tractor 5 Pull the tractor fifth wheel...

Страница 21: ...your travel cylinder stops dumped the air turn knob to ON c Before returning the trailer axles to transport position return the dump valve knob to the OFF position This will inflate the air suspension...

Страница 22: ...on for lowest load angle after pulling undercarriage forward to stabilize trailer for loading CAUTION WARNING 7 Winch or drive the load onto the semitrailer Insure that the load is steering straight u...

Страница 23: ...3 20 Assure maintenance schedule is up to date and semitrailer is ready to be pulled Securing the Load WARNING 1 All items of the semitrailer load must be securely tied to the deck front and rear usin...

Страница 24: ...12 F 473 0212 Edition OPERATING INSTRUCTIONS Figure 3 4 Steps for Loading and Unloading 900b load unload TAIL TAIL DOCK LOAD POSITION TRANSPORT POSITION GROUND LOAD POSITION UNDERCARRIAGE UNDERCARRIAG...

Страница 25: ...be removed Remove safety securing devices Take tension off winch cable and remove winch cable Power load off the trailer WARNING 9 If powered load is secured to both tail and lower deck attention is...

Страница 26: ...ch DP winches are equipped with either a manual or air operated freespool clutch depending on the model 1 The manual freespool clutch is operated by pulling lever kickout See Figure 3 5 Figure 3 5 Man...

Страница 27: ...cated on the right or curb side end of the winch assembly The function of the winch clutch handle is to engage or disengage the winch allowing it to respond to the Winch Hydraulic lever Figure 3 7 12...

Страница 28: ...Dock Leveler Operation DOCK LEVEL ARM ENGAGING POSITION DOCK LEVEL ARM FULLY ENGAGED POSITION BEGIN OF LIFT DOCK LEVEL ARM FULLY ENGAGED POSITION FULL LIFT 30 DOCK LEVEL STOP DOCK LEVEL ARM POCKET LI...

Страница 29: ...using TAIL AXLE CONTROL LEVER until hydraulic system works against the fully extended hydraulic axle cylinder 12 Shut off the hydraulic power When using dock levelers the semitrailer must be kept lev...

Страница 30: ...ramp UPPER DECK RAMP RAISED POSITION UPPER DECK RAMP RELEASING UPPER DECK RAMP LOWERED POSITION RAMP PALM BUTTON RAMP SUPPORT LATCH RAMP SUPPORT HANDLE LATCH POSITION RAMP SUPPORT LATCH RETRACTED RAMP...

Страница 31: ...ase button allowing ramp to settle upon ramp supports See Figure 3 10 CAUTION 2 To lower ramp push ramp activation button in Hold until ramp raises off ramp supports While holding ramp palm button rot...

Страница 32: ...e corrective actions as needed CAUTION 2 The ENGINE IGNITION SWITCH is located below the hydraulic controls and behind them on the driver s side of the semitrailer Use the key to start and stop the Hy...

Страница 33: ...and turn the ignition switch key to the OFF position Air Ride Operation 1 Trailer air pressure must be maintained above 90 PSI before operating PROTECTION VALVES are used to maintain 65 PSI air brake...

Страница 34: ...ess six function radio remote control is available See Figure 3 13 2 The wireless radio remote has six momentary push button switches that operate the functions as labeled on the hand held remote 3 Sp...

Страница 35: ...take longer to charge if the transmitter is on during charging Figure 3 13 Remote Control Transmitter Table 3 1 Transmitter Error Code Chart Table 3 2 Receiver Error Code Chart 5 Synchronizing transmi...

Страница 36: ...ax REAR VIEW OF TRAILER 12 max CERTIFICATION DECAL TO BE LOCATED ON FORWARD FACING SURFACE 12 INCHES FROM CURB END OF GUARD ABS LIGHT BLINK CODE DIAGNOSTIC TOOL CURBSIDE DECAL TO BE LOCATED ON REARWAR...

Страница 37: ...rear of the left side of the trailer See Figure 3 14 Decal or lens marking with ABS to identify the lamp The lamp must illuminate one time whenever power is supplied to the ABS At any time the light r...

Страница 38: ...can develop due to contraction with cold Do not over tighten 4 Check tire inflation Tire inflation decreases when the temperature decreases 5 Periodically check drain holes in the bottom of the relay...

Страница 39: ...rect the problem before using the tractor or trailer 2 Use Troubleshooting Guide on page 5 1 to check for SYMPTOMS and PROBLEMS of any trailer system not functioning correctly or where wear distortion...

Страница 40: ...ubrication Points 1 of 2 WINCH GEAR CASE 2 WINCH CABLES 4 KINGPIN PLATE 3 HYDRAULIC RESERVOIR ENGINE PACKAGE 1 HUB OIL 5 900b lube p1 LANDING GEAR 3 ENGINE CRANKCASE 6 DETAIL A DETAIL A TAIL ROLLERS 3...

Страница 41: ...AE 90 Meropa 220 SAE 90 3 ALL YEAR Lit Multi purpose Grease Rondex Multi purpose Grease Phil Lube M W Grease MarFax All Purpose 4 ALL YEAR Industrial Oil 32 Estic 32 Condor 32 or Magnus 32 Regal Oil R...

Страница 42: ...mechanical surfaces Values are based on the physical limitations of clean plated and lubricated hardware In all cases when an individual torque value is specified it takes priority over values given...

Страница 43: ...T I I AIR RIDE SUSPENSION I T I T FRAME AND U C ROLLERS L 3 c HYDRAULIC OIL I I R 1 c HYDRAULIC FILTER R R HOSES Inspect Replace as needed I I I R WINCH GEAR CASE I I 2 c PLASTIC WEAR STRIPS I I C 3 g...

Страница 44: ...engines X4 CHECK VALVE CLEARANCE LP and natural gas conversion engines X4 CHECK VALVE CLEARANCE extended service life engines X4 CLEAN CARBON AND LEAD DEPOSITS cylinder head X4 NOTES 1 Check for fuel...

Страница 45: ...the hydraulic oil level with hydraulic cylinders in the retracted position and the hydraulic pump disengaged Enough volume in tank approximately 15 gallons above hydraulic oil level must be available...

Страница 46: ...IGHTS S1 DS23 DS24 DS25 DS26 LIGHT SWITCH 7 WAY RECEPTACLE FRONT OF TRAILER MARKER SLOPE LEFT DS5 MARKER SLOPE RIGHT DS6 MARKER LEFT TURN DS7 MARKER RIGHT TURN DS8 MARKER MID LEFT DS9 MARKER MID RIGHT...

Страница 47: ...OUTPUT YELLOW DOCK ARM UP OUTPUT BROWN WINCH IN OUTPUT BLUE WINCH OUT OUTPUT GREEN TAIL UP OUTPUT WHITE TAIL DOWN OUTPUT BLACK GROUND RED POWER 9 TO 30 VDC 9 TO 30 VOLT L1 WINCH OUT UP L2 WINCH IN L3...

Страница 48: ...YELLOW J9 ABS ECU VALVE CONNECTOR DS10 MID RIGHT SIDE MARKER YELLOW J10 REMOTE RECEIVER CONNECTOR DS11 LEFT REAR SIDE MARKER RED J11 REMOTE CONNECTOR DS12 RIGHT REAR SIDE MARKER RED J12 FRONT CORNER M...

Страница 49: ...rosion removed source of corrosion neutralized and the terminals resealed protected and insulated 4 Fuse or circuit breaker burn out or blow out usually indicates an electrical short circuit although...

Страница 50: ...4 12 F 473 0212 Edition MAINTENANCE AND LUBRICATION Figure 4 5 Air Ride Suspension System Figure 4 6 Air Ride Height Adjustment aride345...

Страница 51: ...height is dependent upon suspension ride height and or axle brake size 4 Lower the trailer by exhausting air from the air springs by moving the control arm to the down position about 45 until the axl...

Страница 52: ...xle Double point end against the inner and outer wheel bearing surfaces of the spindle being checked and the other point on the inner bearing surface on the other spindle See Figure 4 7 3 Move the axl...

Страница 53: ...t be replaced immediately Air Ride Suspension Axles The air ride suspension is aligned and adjusted at the factory and it should not be necessary to align the axles If however it does become necessary...

Страница 54: ...4 16 F 473 0212 Edition MAINTENANCE AND LUBRICATION Figure 4 8 Checking Axle Alignment Figure 4 9 Examples of Camber...

Страница 55: ...he bottom of each air reservoir vents the tank to drain collected water and oil If held open air pressure in the tanks is relieved causing the emergency or parking brakes to be applied See Figure 4 10...

Страница 56: ...s and drain the air system 2 Mark the brake chamber for proper air line port alignment for reassembly 3 CAGE THE POWER SPRING following the steps outlined in Caging the Power Spring on page 4 18 4 Dis...

Страница 57: ...usters which compensate for brake lining wear and keep brakes adjusted Brakes should not be adjusted manually except when relining brakes Disassembly for 12 1 4 X 7 1 2 Brakes 1 Release brakes and bac...

Страница 58: ...4 20 F 473 0212 Edition MAINTENANCE AND LUBRICATION Figure 4 12 Axle and Brake Assembly...

Страница 59: ...the lower cam roller Lift the top shoe and take out the top cam roller 6 Lift out the shoe retractor spring which is now free of tension 7 Swing the lower shoe back approximately 180o to relieve the t...

Страница 60: ...y released position to the applied position by marking the push rod where it exits the air chamber before and after application 7 If the brakes have been running tight the control arm location should...

Страница 61: ...gth 14 Install the slack adjuster on the cam shaft 15 Rotate the manual adjuster shaft CW until the slack adjuster arm holes align with the clevis Install 1 2 and 1 4 pins and cotter pins Adjusting Sl...

Страница 62: ...nal wear WARNING 3 Replacement of the brake drum is required if any of the following conditions exist a The brake drum is cracked b The brake surface is heat checked grooved or worn beyond the rebore...

Страница 63: ...on and Adjustment on page 4 26 m Install the hub cap with the proper gasket Tighten the cap screws of the hub cap to 15 to 20 ft lbs of torque n Remove the filler plug and fill the hub cavity to the r...

Страница 64: ...2 Loosen the inner spindle nut to remove pre load torque 3 Hand tighten the inner adjustment nut then back off 1 4 turn 3 8 turn maximum 4 Install lock ring lock ring must engage pin on inner spindle...

Страница 65: ...completed Remove any foreign objects from between duals Tire Matching Both tires on the same spindle must be the same size in order to properly distribute the load and braking forces between them The...

Страница 66: ...heel taper and brake drum 3 Position the outer disc wheel being careful not to damage the threads Be sure the valve stems for both the inner and outer tire are accessible 4 Install the flange nut and...

Страница 67: ...NION SHAFT 1 SPEED ROLL PIN COVER SCREW COVER 2 SPEED THRUST BEARING COLLAR INNER LEG ASSEMBLY STD SHOE SHOE AXLE OUTPUT SHAFT SPIRAL PIN INPUT SPUR GEAR BUSHING SHIFT HOUSING SHIFT HOUSING BOLT GREAS...

Страница 68: ...he cover a suitable silicone sealant must be used Dow Corning 700 or equal is recommended c Remove grease before disassembly Drive spiral pins from output spur gear and input gear d Then drive out out...

Страница 69: ...ires Replace wire Ground wire loose Clean and tighten ground LIGHTS FLICKERING Wires shorted or loose Locate insulate replace or tighten Grounding through fifth wheel Locate broken ground wire tractor...

Страница 70: ...LDERS Under inflation Increase inflation to correct PSI Check axle alignment See Tire Inflation on page 4 27 Overload Loads are above rated tire capacity DO NOT load above rated tire capacity SHOULDER...

Страница 71: ...rs Replace defective parts Axles not parallel Re align axles AIR RIDE HEIGHT PROBLEMS TOO HIGH Axle to control valve linkage Readjust linkage Height Control Valve internal leak Repair or replace valve...

Страница 72: ...te per Figures 4 1 and 4 2 Worn brake shoe bushing Replace bushing Brake drum distortion Replace drum Broken brake chamber spring Replace spring Brake chamber pushrod binding Re align brake chamber br...

Страница 73: ...XCESSIVE LEAKAGE WITH BRAKES RELEASED Relay emergency valve leaking Repair or replace valve Leaking tubing or hose Replace defective part EXCESSIVE LEAKAGE WITH BRAKES APPLIED Relay emergency valve le...

Страница 74: ...s Also check for operating conditions or loads that create severe or excessive brake applications BRAKES PULL TO EITHER SIDE Drums of different diameters Replace with drums of same diameter Foreign ma...

Страница 75: ...ings Excessive load Check unit specifications for load limit See Standard Specifications on page 2 1 Slipping or broken pump drive Repair or replace couplings Check for alignment SYSTEM OPERATES ERRAT...

Страница 76: ...r dirty oil Replace clean or add oil as needed Water in oil Replace oil Air leaks Check suction line and component seals for suction leaks Replace defective parts NOISY PUMP Low incorrect foamy oil Re...

Страница 77: ...ace as necessary CERTAIN FUNCTIONS DO NOT WORK Check the wiring connection from the system to the valve coil for the output function that does not work Tighten loose connections Check LED status displ...

Страница 78: ...5 10 F 473 0212 Edition TROUBLESHOOTING GUIDE Page Intentionally Blank...

Страница 79: ......

Страница 80: ...900C Series Hydraulic Tail Semitrailer Operator s Manual Re Order Part Number F 473 0212 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 473 0...

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