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3-4

leveler assembly

1N FLAT WASHER

5/16 X 2-1/2 SPRING
SLOTTED PIN

LEVELER PIN

15-1/4” LEVELER
LINK

3/4-10 HEX LOCK
NUT

1-8 HEX
LOCK NUT

STEEL
BUSHING

LEVELER BALL
JOINT LINK

CENTER LIFT

8” LEVELER
LINK

FLANGE
BEARING

LEVELER SCREW
ASSEMBLY

INK

HEAD CAP SCREW

1-8 X 4-1/2 HEX
HEAD CAP SCREW

1-8 X 4 HEX
HEAD CAP SCREW

1-8 X 4-1/2 HEX
HEAD CAP SCREW

LEVELER L L

3/4-10 X 3-1/2

Figure 3-2 Leveler Assembly Installation

Содержание 6230

Страница 1: ...MODEL 6230 DISC OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 440 1106 11 06...

Страница 2: ...ime authorized for specific work will be limited where appropriate to the hours listed in the Landoll Corporation authorized Labor Rate Guide USER S OBLIGATION Read the Operator s Manual Understand th...

Страница 3: ...MODEL 6230 DISC OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Страница 4: ...NOTES ii...

Страница 5: ...4 OPERATION AND MAINTENANCE 4 1 4 1 TRACTOR PREPARATION 4 2 4 2 DISC PREPARATION 4 2 4 3 ATTACHING TO THE TRACTOR 4 3 4 4 HYDRAULIC LIFT SYSTEM 4 3 4 5 HYDRAULIC FOLD SYSTEM 4 5 4 6 GENERAL OPERATION...

Страница 6: ...IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICAT...

Страница 7: ...r Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY QUESTIONS CONTAC...

Страница 8: ...NOTES 1 2...

Страница 9: ...5 12 ply 2 6 Bolt 13 280 6230 26 26 2 13 5 12 4 22 or 24 36 38 12 10 8 12 5L x 15 12 ply 2 6 Bolt 15 010 6230 29 28 11 13 5 13 8 22 or 24 40 42 14 12 8 12 5L x 15 12 ply 2 6 Bolt 16 362 6230 30 30 4 1...

Страница 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Страница 11: ...146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS...

Страница 12: ...2 4 26 wingstab p1 10 1 4 10 1 4 9 105 6 24 1 4 Figure 2 1 Wing Stabilizer and Light Bracket Placement 21 29 Models Left Half...

Страница 13: ...2 5 26 wingstab p2 10 1 4 10 1 4 6 116 8 36 Figure 2 2 Wing Stabilizer and Light Bracket Placement 21 29 Models Right Half...

Страница 14: ...2 6 36 wingstab p2 95 3 4 15 24 1 4 10 1 4 17 1 2 Figure 2 3 Wing Stabilizer and Light Bracket Placement 30 36 Models Left Half...

Страница 15: ...2 7 36 wingstab p2 99 3 4 12 36 10 1 4 17 1 2 Figure 2 4 Wing Stabilizer and Light Bracket Placement 30 36 Models Right Half...

Страница 16: ......

Страница 17: ...ISC BLADES ARE EXTREMELY SHARP EXERCISE EXTREME CARE WHEN WORKING ON OR NEAR DISC BLADES DO NOT ALLOW DISCS TO ROLL OVER OR FALL ONTO ANY BOD ILY PART DO NOT ALLOW WRENCHES TO SLIP WHEN WORKING NEAR D...

Страница 18: ...HITCH CLEVIS HOSE HOLDER BRACKET 3 4 16 HEX NUT SAFETY CHAIN ASSEMBLY 1 1 8 7 HEX LOCK NUT 10 AND 14 GA MACHINE BUSHINGS HITCH MOUNT PLATE 1 1 8 7 X 7 1 2 HEX HEAD CAP SCREW CENTER FRAME ASSEMBLY 3 4...

Страница 19: ...pending on matching tractor drawbar height See Section 4 12 for proper adjustment 3 1 3 Move the tongue jack to the forward mounting tube and rotate to parking position to support the front of the hit...

Страница 20: ...LOCK NUT 1 8 HEX LOCK NUT STEEL BUSHING LEVELER BALL JOINT LINK CENTER LIFT 8 LEVELER LINK FLANGE BEARING LEVELER SCREW ASSEMBLY INK HE HEAD CAP SCREW 1 8 X 4 1 2 HEX HEAD CAP SCREW 1 8 X 4 HEX HEAD...

Страница 21: ...r flange bearings into both ends of the 15 1 4 leveler links Insert the bushings on the flat side of the link 3 2 6 Insert plastic wear flange beariings into the round tube end of the 8 leveler links...

Страница 22: ...EX HEAD CAP SCREW 5 16 X 2 1 2 SPRING SLOTTED PIN 1N FLAT WASHER LEVELER CROSS BRACKET 3 4 10 X 3 1 2 HEX HEAD CAP SCREW 1 8 X 4 HEX HEAD CAP SCREW FLANGE BEARING LEVELER L LINK 1 2 STEEL BUSHING 1 8...

Страница 23: ...m bly into the front end of the leveler tube and fasten with two 5 8 11 x 3 1 2 hex head cap screws and hex lock nuts Insert a plastic wear flange bearing into the flat side of each leveler cross brac...

Страница 24: ...1 2 13 X 1 3 4 HEX HEAD CAP SCREW LEVELER PIN 5 16 X 2 1 2 SPRING SLOTTED PIN 1N FLAT WASHER LEVELER CROSS BRACKET 3 4 10 X 3 1 2 HEX HEAD CAP SCREW 1 8 X 4 HEX HEAD CAP SCREW FLANGE BEARING LEVELER L...

Страница 25: ...e of the implement 3 4 6 Insert a plastic wear flange bearing in each leveler cross bracket Install the plastic wear flange bearing from the tube side of the bracket 3 4 7 Slide the leveler cross brac...

Страница 26: ...VE MOUNT PLATE WELDED TO CENTER FRAME 5 16 18 HEX LOCK NUT 3 8 16 X 1 1 4 HEX HEAD CAP SCREW 5 8 11 HEX LOCK NUT 5 8 11 HEX NUT 5 8 11 X 3 HEX HEAD CAP SCREW 3 8 16 HEX NUT CENTER LIFT CENTER FRAME DE...

Страница 27: ...gh the depth stop mounting plate on the center lift and secure with a 5 8 11 hex lock nut 3 5 2 Insert 90 deg elbow fittings in the back and right side of the limit valve 3 5 3 Using 5 16 18 x 4 hex h...

Страница 28: ...HEAD CAP SCREW DEPTH STOP MOUNT PLATE 5 8 11 HEX LOCK NUT 5 8 11 HEX NUT 10 24 HEX LOCK NUT 10 24 X 1 1 4 RD HEAD MACHINE SCREW DEPTH CONTROL SWITCH 3 8 FLANGE BEARING 3 8 16 HEX NUT DEPTH CONTROL LE...

Страница 29: ...e on the center lift 3 6 2 Adjust the control rod linkage to 5 1 2 length and connect the depth control lever to the depth stop mounting plate 3 6 3 Route the electrical cable from the front hitch thr...

Страница 30: ...X 4 X 6 1 2 U BOLT LOCATION ON 26 AND 29 MODELS LOCATION ON 21 23 AND 29 MODELS 5 8 11 HEX LOCK NUT FOLD CYLINDER MOUNT 5 8 X 4 X 6 1 2 U BOLT 30 36 MODELS 21 29 MODELS LOCATION ON MODELS 30 36 LOCATI...

Страница 31: ...dle cross bar over the leveler spring assembly and the other mount over the rear cross bar where the center rear gang meets 3 7 4 For 30 models install the fold cylinder mount over the middle center f...

Страница 32: ...HRUST WASHER HINGE PIN 1 2 X 2 1 4 SLOTTED SPRING PIN LEFT FRONT WING DISC GANG ASSEMBLY disc gangs LEFT REAR CENTER FRAME DISC GANG ASSEMBLY HINGE PIN 1 2 X 2 1 4 SLOTTED SPRING PIN 1 1 2 THRUST WASH...

Страница 33: ...nut on the center front screw of the right front gang for all sizes 3 9 2 21 23 and 29 models require a 3 4 10 x 2 1 2 grade 8 hex head cap screw manifold mounting bracket and hex lock nut at the bac...

Страница 34: ...X 6 HEX HEAD CAP SCREW 3 4 10 HEX LOCK NUT GAUGE WHEEL SPACER 1 8 HEX LOCK NUT WING LIFT WHEEL ASSEMBLY LEFT WING FRAME wing assembly WING STABILIZER U BOLT WING STABILIZER BRACKET 3 16 HAIR PIN 5 8...

Страница 35: ...hex lock nuts Securely tighten the mounting screws to eliminate any slack and unneces sary wear 3 10 4 Mount the wing stabilizer brackets to the wing frames using u bolts and hex lock nuts See Figures...

Страница 36: ...SE ASSEMBLY HYDRAULIC CYLINDER 36 HOSE ASSEMBLY SLAVE DECAL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 146 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRA...

Страница 37: ...HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 8 PORT MANIFOLD 3 8 X 22 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SPRING SLOTTED PIN 90 ELBOW 3 8 X HOSE A...

Страница 38: ...SSEMBLY HYDRAULIC CYLINDER 36 HOSE ASSEMBLY SLAVE DECAL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 159 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET...

Страница 39: ...HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 8 PORT MANIFOLD 3 8 X 22 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SPRING SLOTTED PIN 90 ELBOW 3 8 X HOSE A...

Страница 40: ...AL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 175 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 16 PORT MANIFOLD 3 8 X 150 HOSE ASSEMBLY 3 3 10 SLAV...

Страница 41: ...D PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SPRING SLOTTED PIN 90 ELBOW 3 8 X HOSE ASSEMBLY 3 4 16 MALE COUPLER W RESTRICTOR 64 3 8 X 215 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MAN...

Страница 42: ...EMBLY HYDRAULIC CYLINDER 36 HOSE ASSEMBLY SLAVE DECAL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 192 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 1...

Страница 43: ...WASHER FOLD PIN 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 8 PORT MANIFOLD FOLD PIN 1 1 4N FLAT WASHER 3 8 X 22 HOSE ASSEMBLY 3 8 X 22 HOSE ASSEMBLY ADAPTER 90 90 ELBOW 3 8 X...

Страница 44: ...SEMBLY HYDRAULIC CYLINDER HOSE ASSEMBLY SLAVE DECAL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 190 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 16...

Страница 45: ...1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 16 PORT MANIFOLD 3 8 X 56 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER FOLD PIN 1 1 4N FLAT WASHER 5 16 X 2 1 2 SPRING SLOTTED PIN 90 ELB...

Страница 46: ...EMBLY HOSE ASSEMBLY HYDRAULIC CYLINDER HOSE ASSEMBLY SLAVE DECAL HYDRAULIC CYLINDER 4 X HYDRAULIC CYLINDER 3 3 4 X 10 3 8 X 206 HOSE ASSEMBLY 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOL...

Страница 47: ...STRICTOR 3 8 X 75 HOSE ASSEMBLY 3 8 X 40 HOSE ASSEMBLY 3 4 16 MALE COUPLER 1 2 3 8 X 215 HOSE ASSEMBLY 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT MANIFOLD BRACKET 16 PORT MANIFOLD 3 8 X 56 HOSE AS...

Страница 48: ...TRICTORS OR IMPROPER INSTALLATION CAN RESULT IN SERI OUS DAMAGE TO THE IMPLEMENT 3 11 6 Install 90 degree regular adapter fittings in the base end of the 4 x 30 cylinders and both ends of all lift cyl...

Страница 49: ...n the back bar of the frame 3 33 elect assy MAIN WARNING LIGHT HARNESS WING STABILIZER U BOLT LH BRACKET WELDMENT YELLOW REFLECTOR AMBER SINGLE LAMP RED REFLECTOR ORANGE STRIPE 5 8 11 FLANGE HEAD SERR...

Страница 50: ...ow hitch clamp plates 5 8 11 x 6 1 2 hex head cap screws and hex lock nuts See Figure 3 23 The tow hitch should be cen tered on the back bar of the frame 3 34 rear hitch assy REAR TOW HITCH CLAMP PLAT...

Страница 51: ...lt in implement damage Follow instruc tions for charging the hydraulic fold system See Section 4 5 3 14 5 Connect lights to the tractor and verify operation 3 14 6 Check tires for proper inflation 3 1...

Страница 52: ...NOTES 3 36...

Страница 53: ...PREVENTIVE MEASURES AGAINST ACCIDENTAL LOWERING CAN RESULT IN SERIOUS PERSONAL INJURY DANGER ALWAYS LOCK THE TRACTOR DRAW BAR IN THE CENTER POSITION WHEN TRANSPORTING THE UNIT FAILURE TO DO SO CAN RE...

Страница 54: ...tractor drawbar in the center position 4 2 DISC PREPARATION 4 2 1 Prior to operating the 6230 Disc inspect it thoroughly for good operating condition 4 2 2 Replace worn or missing parts 4 2 3 When th...

Страница 55: ...SCAPING HYDRAULIC FLUID CAN CAUSE SERIOUS PERSONNEL IN JURY RELIEVE SYSTEM PRESSURE BEFORE REPAIRING ADJUSTING OR DISCONNECTING WEAR PROPER HAND AND EYE PROTECTION WHEN SEARCHING FOR LEAKS USE CARD BO...

Страница 56: ...er and raise the unit to verify that all cyl inders are working simultaneously throughout the stroke If the cylinders are not working evenly or together fully extend the lift cylin ders and continue t...

Страница 57: ...ll of the manufacturer s recommended hydraulic fluid Connect the cylinder hoses to the trac tor and fully extend and retract the cylinders several times The cylinder rod travel should be smooth and po...

Страница 58: ...E AWAY 4 5 6 Slowly engage the tractor lever and fold unfold the wing frames When the wings are unfolded continue holding the tractor le ver to fully extend all fold cylinders This will allow the wing...

Страница 59: ...can not be achieved by raising the lift wheels off the ground Little or no weight on the lift wheels will cause the frame sections to gouge side draft and buckle producing inconsistent cutting depth...

Страница 60: ...us rod adjustment has been properly set With the implement unfolded raise the unit to fully extend the lift cylinders Continue to hold the tractor lever 30 60 seconds to insure that the cylinders are...

Страница 61: ...der anchor to make this adjustment If required fully raise the imple ment lower to just above the ground and re verify measurements Repeat as neces sary and securely tighten the cylinder anchor when c...

Страница 62: ...gs the front gangs are too deep 4 9 3 On machines with manual leveler ad justment turn the leveler handle in or out to adjust the front to rear level See Figure 4 10 By turning the leveler handle in c...

Страница 63: ...ck nut at the rear of the leveler tube an adjustment wrench is provided for this 4 10 4 Screw the leveler tube in or out Insert the indicator rod to check if the reference gauge is centered Adjust as...

Страница 64: ...er and provides more transport height when traveling 4 11 1 To change the variable ratio adjust ment lower the implement to the ground and relieve the load on the lift system 4 11 2 Extend or retract...

Страница 65: ...or hydrau lic in or out until the pressure is relieved on the leveling system See Sections 4 9 and 4 10 c Remove the 1 8 X 4 hex head cap screw and hardware from the leveler ball joint link at the cen...

Страница 66: ...ion as a spring loaded scraper 4 13 2 Scraper blades have two positions and are reversible The blades are initially set in the rear position to position scraper closer to the outer edge of the disc bl...

Страница 67: ...s to carry some weight but not enough to hold the wing from reaching oper ating depth set with the main lift hydraulics IMPORTANT EXCESSIVE DOWN PRESSURE CAN CAUSE THE IMPLEMENT TO THROW A CENTER RIDG...

Страница 68: ...chrome boron steel has a higher hard ness than traditional carbon steel blades for increased wear Higher hardness makes roll sharpening more difficult often with mixed re sults and is not covered by w...

Страница 69: ...approximately 3 16 adjustment in depth 4 17 2 The gauge on the side of the depth stop tube gives a reference for depth setting The A setting refers to maximum operating depth IMPORTANT FOR MAXIMUM OP...

Страница 70: ...Electronic Depth Control adjust the connecting linkage be tween the depth control lever and the depth stop mounting plate to 5 1 2 length See Figure 3 6 4 18 2 Rotate the manual depth stop handle cloc...

Страница 71: ...the hub to keep contaminants out and allow grease to pass 4 19 11 Install a new cotter pin and replace the hub cap 4 20 HYDRAULIC MAINTENANCE 4 20 1 Check the tractor hydraulic fluid level per tractor...

Страница 72: ...gure 4 17 Provide only enough slack in the chain for turning Do not use an intermediate chain support as the at taching point for the chain on the tractor Do not pull the implement by the safety chain...

Страница 73: ...ENT EQUIPMENT DAMAGE SERIOUS INJURY OR DEATH 4 21 8 Transport during daylight hours when ever possible Always use flashing warning lights except where such use is prohibited by law Make sure lights re...

Страница 74: ...TEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours unless stated 1 Disc Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 50 4 Wheel Hubs 1 each 50 5 Front Gauge Wheel Hubs 1 each 5...

Страница 75: ...ica tion will extend service life particularly in se vere operating conditions 4 22 5 The disc is equipped with mainte nance free bearings in the lifts leveler wing hinges and gauge wheel casters Thes...

Страница 76: ...NOTES 4 24...

Страница 77: ...adjust unit to be level Wings not level with center frame adjust side to side level Wings should typically be set even with or slightly higher than center section Operating speed too fast front gang m...

Страница 78: ...raulic lever until all cylinders are fully extended Cylinders not installed in proper series Wing cylinders are smaller diameter than center cylinders Reinstall cylinders properly Hoses not properly c...

Страница 79: ...ILD UP WITH EXCESSIVE SOIL RESIDUE Scrapers set too far from disc blade readjust scrapers DISC BLADES LOOSE AND OR SHEARING ROLL PIN Gang not tightened properly retighten gang shafts to 1250 1500 ft l...

Страница 80: ...NOTES 5 4...

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