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L&L VENT-SURE DOWNDRAFT KILN VENT INSTRUCTIONS

ventsure-instruct.pdf 

REV: 8/1/2017 

Page 3

©

 

2017  

 

L&L Kiln Mfg, Inc.  505 Sharptown Rd, Swedesboro NJ 08085  856.294.0077   F:856.294.0070   [email protected]   hotkilns.com   

INTRODUCTION

WHAT DOES THE VENT DO?

The Vent-Sure Kiln Ventilation System is designed to pull 

air contaminated with carbon monoxide and other fumes 

including those of volatile metals, decals, sulfur oxide, and 

others in a down draft fashion out of the kiln and then vent it 

outside or to a central vent system.

KILN VENTILATION CAUTIONS

VENTILATION IS ESSENTIAL

1.  Kilns generate harmful fumes when firing ceramics 

including: carbon monoxide, sulfur oxides, hydrogen 

fluoride and metal vapors (all of which can be toxic).

2.  Install kiln in a well-ventilated area and never operate 

in an enclosed space unless you have good airflow.

3.  Severe corrosion can be caused by kiln fumes, salt air 

,or other environmental conditions.

AMBIENT HEAT AND VENTILATION

1.  The kiln should operate in an environment that is 

between -18°C (0°F ) and 38°C (100°F).

2.  Kiln vents do not take care of ambient ventilation of the 

kiln room to remove the heat of the kiln.

3.  See the following web page for guidance on how to 

calculate ventilation requirements for a kiln room:  

hotkilns.com/calculate-kiln-room-ventilation

INSTALLATION

IMPORTANT CAUTION

MAKE CERTAIN KILN POWER IS OFF BEFORE 

PROCEEDING WITH INSTALLATION.

Step 1. Turn Off Kiln Power

This is critical for safety reasons.

Step 2. Drill Holes (if needed)

Before mounting the Bypass Box, you should drill the vent 

holes. (Note: if you bought the vent system with a new kiln, 

it should be pre-drilled) The easiest way to drill the vent 

holes is to place the stand upside-down on the kiln bottom, 

center it, and then drill your holes within the large aperture. 

Otherwise you can measure out the center of your kiln slab 

and draw a circle in the middle with a radius of 1.5” Then 

drill your vent holes within that circle.

Step 3. Install Bypass Collection Box

With the vent holes taken care of, you can install the Bypass 

Collection Box. Just simply use the studs on the bottom of 

the stand and secure with the provided hardware.
IMPORTANT: Remember to have the outlet pointed towards 

your fume exhaust location.

The Bypass Collection Box is mounted to the bottom of the 

stand with provided hardware.

Step 4. Install Blower System

Install blower system by penetrating outside wall or setting 

into a window with appropriate support. Attach the provided 

90 degree elbow to point down on the outside of the building 

(this is to prevent rain water from getting into the duct). 

(Note: this procedure will change if you use the Multi-Mount 

bracket). Mount securely because motor may vibrate over 

time especially if it builds up any dust in the blower.

The motor assembly comes pre-mounted onto the Wall mount 

bracket:

3” Diameter Inlet

4” Diameter 

Outlet

Содержание M-V-VENT/00

Страница 1: ...to understand in order to operate your L L kiln ventilation system safely and effectively USEFUL WEB LINKS See this video on how to install a vent hotkilns com install vent sure See this video on how to drill holes for a vent hotkilns com drilling holes vent sure vent system TABLE OF CONTENTS 1 READ THE INSTRUCTIONS 1 USEFUL WEB LINKS 1 CHECKING SHIPMENT 2 WHAT IS INCLUDED WITH VENT 2 IMPORTANT CA...

Страница 2: ...h built into the motor DO NOT place anything in the blower motor while powered Serious injury and or damage to the motor could result INSTALLATION TIP BEFORE STARTING NOTE Attach the Bypass Box to the stand and the aluminum duct to the Bypass Box before installing the kiln on the stand because it can be hard to do this when the kiln is on top of the stand CHECKING SHIPMENT Your ventilation system ...

Страница 3: ...KE CERTAIN KILN POWER IS OFF BEFORE PROCEEDING WITH INSTALLATION Step 1 Turn Off Kiln Power This is critical for safety reasons Step 2 Drill Holes if needed Before mounting the Bypass Box you should drill the vent holes Note if you bought the vent system with a new kiln it should be pre drilled The easiest way to drill the vent holes is to place the stand upside down on the kiln bottom center it a...

Страница 4: ... or wall with the outlet of the vent pointing up This is useful when you want to use an existing penetration in a wall that won t support the vent like a window or when you want to have the vent go out of a roof or into a central vent system Step 6 Connect Flexible Duct Attach blower system to bypass collection box by stretching the flexible aluminum duct carefully it can extend up to 15 feet and ...

Страница 5: ...ow of exhaust a larger flow control opening reduces the flow of exhaust fumes from the kiln and a smaller flow control opening increases the exhaust ADJUSTING THE BYPASS SYSTEM The sliding adjuster allows you to fine adjust the amount of venting that is done to your kiln It is easy to adjust but hard to know just how to adjust it The problem is that there are many factors that contribute to the am...

Страница 6: ...duct Replace if necessary Check for corrosion especially if you are using clay with a high content of sulfur phosphorus or fluorine Check for wax or carbon build up if you are using a wax resist process or a high carbon content clay We recommend unmounting the fan and blowing out the squirrel cage with compressed air every two years or so especially if you are in a very dusty or if you have it mou...

Страница 7: ...ol a vent an alarm or other atmospheric control Output 4 can be programmed to be on or off during each segment of a Vary Fire program Output 4 is off during Easy Fire programs FREQUENTLY ASKED QUESTIONS How do I know if the system is working See our comments under Adjusting the Bypass Valve How hot does the duct get during the firing Not very for two reasons One is that the Vent Sure does not draw...

Страница 8: ...cubic foot kiln firing an 85 pound load on Fast Glaze program to cone 8 took 70 KW hours with a vent on and 62 KW hours without a vent At 8 cents per KW hour that would be a cost of 0 64 more for the firing The vent was on the whole time Will the cold air entering the kiln damage the product No The amount of air coming in is too small unless you drill holes in the lid which is not normally recomme...

Страница 9: ...d to vent don t waste heat and energy by venting more than you need EXTERNAL VENTING External venting is safer and surer than venting to the inside of your kiln room with a filter REMOTE MOUNTING OF MOTOR The vent blower motor is mounted to a wall plate with a 12 length of exhaust pipe that mounts on the wall see photo This keeps the heat of the kiln away from the motor for longer motor life and k...

Страница 10: ... All Position Housing Finish Gray Enamel Housing Material Rolled Steel The Vent Sure vent is c MET us listed in both the US and Canada for use with L L listed kilns UL 499 CSA C22 2 No 122 CSA C22 Listing No E112742 PARTS Prices of all parts are listed at hotkilns com parts Complete Vent Sure Kiln Vent System M V VENT 00 see web VENT SURE Vent 120 Volt Complete System as described above and on our...

Страница 11: ...ration to be mounted to any L L kiln stand It can also be mounted to the side of other kilns typically on the bottom section Bypass Collection Box M V MULT 00 see web Mult Mounting Bracket Comes with six 6 sets of 1 4 20 bolts nuts and lock washers for mounting this to the Wall mount bracket M V VENT BK This special Multi Mounting Bracket will allow you to mount the vent on the floor or wall with ...

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