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S4E V2 Hi-Carb Superchiller 

220V / 60Hz  

 

 

www.lancerbeverage.com 

Page 18 of 27 

Hoshizaki Lancer reserve the right to change specifications without notice 

Part No: 68000006 

Images are for illustration purposes only as product may vary.  

012/4 

– 23 April 2015 

11.2

 

 Troubleshooting – Postmix 

TROUBLE 

CAUSE 

REMEDY 

Rusty appearance 
and/or metallic taste to 
water. 

Poor water supply - contaminated. 

Carbon filter required. 

CO

2

 gas or water 

escapes from 
pressure relief valve.

 

(Observed 
from CO

2

 exhaust) 

CO2 pressure too high. 
 
 
 
Pump motor will not stop. 
 
 
 
Inadequate water supply. 
Lines too small or restricted. 
 
 
 
 
Misaligned or damaged motor and 
pump facings. 

Check CO2 pressure relief valve. 
Bleed gas by opening and closing the 
relief valve - set to 550 kpa. 
 
Check carbonator control using 
procedure on page 20.  
Replace control or probe if defective. 
 
If strainer and filter are clear and line 
valves are fully open, noisy pump 
operation indicates insufficient water 
supply. Minimum water supply is 70 
kpa flowing pressure. 
 
Realign or file flat. 

Poor carbonation 
(low CO

2

 volume). 

Flooded carbonator. 
 
 
 
Dirty water supply. 
 
CO

pressure too low. 

 
 
 
 
Poor quality paper cups. 
 
Dirty or greasy glasses. 
 
Improperly drawn drink.

 

Check carbonator control using 
procedure on page 20. 
Replace control or probe if defective. 
 
Check filters. 
 
Check CO

pressure at regulator. 

Should be set between 550 kpa. CO

inlet check valve stuck, shut or 
blocked, repair or replace. 
 
Purchase better quality cups. 
 
Wash all glasses. 
 
Open faucet all the way and draw 
against side of glass or cup.

 

Pump leaks from shaft 
seal. 

Worn pump seals. 

Replace pump. 

Pump will not run. 

Power failure or low voltage. 
 
Carb pump hi temp LED on 
icebank control board illuminated 
 
 
Defective motor. 
 
Locked up pump. Motor has cut out 
on overload. 
 
Faulty low pressure switch (if fitted). 
 
 
 
Carbonator flooded 

– filled 

completely with water. 
 

Check fuses. Check power supply. 
 
Check for icebank growth into product 
coils, defrost and turn off chiller supply 
socket and on again to reset 
 
Replace motor. 
 
Replace pump. 
 
 
Ensure of adequate water supply. 
Switch should close above 70 kpa. 
Replace if defective. 
 
Check mains water pressure - must be 
at least 135 kpa lower than CO

(install 

water pressure regulator if necessary) 

Содержание S4E V2 Hi-Carb Superchiller

Страница 1: ...lancerbeverage com S4E V2 Hi Carb Superchiller 220V 60Hz Installation Operation Service Manual...

Страница 2: ...ancerbeverage com Page 2 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 April...

Страница 3: ...6 2 Unpacking 8 6 3 Selecting a Location 8 6 4 Mounting Superchiller 8 6 5 Connecting Python 8 6 6 Connecting to water supply 10 6 7 Connecting to CO2 supply 10 6 8 Filling unit with water 10 6 9 Elec...

Страница 4: ...in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD and Auckland New Zealand 3 Our Products Lancer specialises in the design engineering manufacture...

Страница 5: ...ant 800 Grams R134a Ice bank Weight 30 kg Water Bank Capacity 72 litres Construction Stainless Steel Drink Capacity 275 x 355 ml 12 oz drinks below 4 4 C at 4 drinks per minute with 40 C ambient syrup...

Страница 6: ...the machine 5 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must...

Страница 7: ...arbon Dioxide supply CO2 is a heavier than air colourless non combustible gas with a faintly pungent odour Personnel exposed to high concentrations of CO2 gas will experience tremors which are followe...

Страница 8: ...a kitchen floor Caution The Superchiller is not suitable for use in subfreezing temperatures To prevent damage to the water supply line turn off and drain unit when air temperature is below zero The...

Страница 9: ...Soda Supply Soda Supply Maroon Soda Return Soda Return Black Product Lines Syrup Coils Optional Tube Markings Colour Configuration 1 1 1 Blue 2 2 2 Violet 3 3 3 Green 4 4 4 Yellow 5 5 5 Grey 6 6 6 Ora...

Страница 10: ...kpa Normal operating water temperature should be within 7 C to 35 C 6 7 Connecting to CO2 supply Warning As carbon dioxide CO2 displaces oxygen prevention of CO2 leaks is paramount If a leak is suspe...

Страница 11: ...cated under lid Connect Superchiller power supply lead to an appropriate 3 pin socket outlet and switch on Compressors condenser fans and agitator motors should all operate When Superchiller ice bank...

Страница 12: ...move Clean condenser filters on the Superchiller Clean condenser with low pressure compressed air When using compressed air always direct air from the fan side through condenser Remove all dust and fo...

Страница 13: ...ners Immerse all disconnects in warm water and clean using a nylon bristle brush Rinse with clean water Prepare sanitising solution according to manufacturer s instructions Attach sanitising fittings...

Страница 14: ...www lancerbeverage com Page 14 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23...

Страница 15: ...ww lancerbeverage com Page 15 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 A...

Страница 16: ...0Hz www lancerbeverage com Page 16 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4...

Страница 17: ...em and if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while ice bank control contacts remain closed...

Страница 18: ...n or file flat Poor carbonation low CO2 volume Flooded carbonator Dirty water supply CO2 pressure too low Poor quality paper cups Dirty or greasy glasses Improperly drawn drink Check carbonator contro...

Страница 19: ...w voltage Pump water supply restricted Carbonator pump will not run due to excessive carbonator CO2 pressure Faulty low pressure switch Defective Carbonator motor Locked up pump Motor has cut out on o...

Страница 20: ...is present on terminals N A ON 1 ON 2 terminals Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe connections from ter...

Страница 21: ...g 220VAC is present on terminals N A ON 1 ON 2 Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the carbonator probe connections from ter...

Страница 22: ...LL COIL S4E V2 6 63000152 WATER COIL ASSY S4E V2 7 63000108 WATER CIRCULATION COIL 9 63000153 PRECHILL COIL ASSY S4E V2 10 61000481 FRONT UPPER PANEL S4E V2 11 79000683 BACKFLOW PREV WATTS 9DB AUS 12a...

Страница 23: ...ww lancerbeverage com Page 23 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 A...

Страница 24: ...L BOX LID S4E V2 3 83000323 ELECTRICAL BOX ASSY V2 60Hz 4 83000278 CONTROL LEVEL I B HYDRA R2 5 83600811 MINI CONTRACTOR CI4 9 DANFOSS 6 83000220 LEAD POWER SUPPLY S4E 7 83000209 PROBE NTC STRAP ON 8...

Страница 25: ...lancerbeverage com Page 25 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 Apri...

Страница 26: ...r Labour Lancer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some o...

Страница 27: ...blades tight and not touching coils cradle Overflow pipe correct height and positioned straight All motors and pumps secured and mounted correctly All pumps run quietly and carbonator pump switched O...

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