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Commissioning

6.2

Installation

WARNING!

Danger of falling!

The mounted probe may not be used as a step. The maximum permissible bending moment
lies at 100 kg. In case of non-observance, the probe can be destroyed.

A fall can result in severe injury or death.



Do not step on the probe! Use appropriate work equipment.

NOTICE

Do not pull on cables or pneumatic connections. The maximum permissible tensile force lies
at 10 kg.

NOTICE

The maximum distance between LT3-F and combination probe KS1D may not exceed 10

With longer distances the approval of the system for continuous operation expires.
For distances longer than 10

m the risk of EMC increases.

LAMTEC assumes no responsibility for correct, error-free functions.

6.3

Measurement Start-up

NOTICE

If it is not possible to switch off the system, the probe can be installed only after a successful
offset calibration and the GED has been aligned.

Commissioning the probe

1. Connect the probe electrically.
2. Switch on the voltage.
3. Enter the password for access level 2 (Service); see Chapter

6.3.1 Enter the Password for

the Access Level

4. Activate maintenance mode; see Chapter

6.3.2 Activate/deactivate Maintenance Mode

5. Heat up the probe (10 min. cold start and 30 min. faultless measurement operation)
6. Cold start is displayed

7. The device automatically changes over to measurement operation

8. The probe voltages stabilise

to (-20

...

10mV)

9. The internal resistance stabilise

to 15

...

10. Calibrate the probe; see Chapter

6.4 Calibrating the Probe

Содержание LT3-F

Страница 1: ...mtec de Sensors and Systems for Combustion Technology Quick Reference for Endusers Lambda Transmitter LT3 F Combination Probe KS1D Application only in Connection with BT300 ETAMATIC FMS VMS to CO O2 C...

Страница 2: ......

Страница 3: ...cture 20 5 2 2 Information Menu Structure 21 5 2 3 Calibration Menu Structure 21 5 2 4 Settings Menu Structure 22 5 3 Status Line 23 5 4 Main Menu 24 5 4 1 Main Menu Password Entry 25 5 4 2 Main Menu...

Страница 4: ...ction Against Emissions from Gas Carrying Channels 71 10 Options 72 10 1 Analogue Outputs via LSB Module Current alternative Voltage LSB address 19 72 10 1 1 Functional Description 72 10 1 2 Factory S...

Страница 5: ...spare parts 87 13 2 Spare Parts Combination Probe KS1D in Housing 87 13 3 Spare Parts Combination Probe KS1D without Housing 87 13 4 Spare Parts KS1D HT Combination Probe 88 13 5 Wet Dry Measurement...

Страница 6: ...to this commissioning supplement is Manual of BurnerTronic BT300 BT320 BT340 publication no DLT1201 Manual of Lambda Transmitter LT3 F KS1D publication no DLT3140 The lambda transmitter LT3 F must be...

Страница 7: ...d by re spective pictograms They serve to safeguard your personal safety and help you to avoid op erating errors This operating manual contains the information required for the product to be used in a...

Страница 8: ...user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant or something in its surroundings could be dam aged CAUTION This draw...

Страница 9: ...ransportation and storage as well as maintenance and service are maintained Intended use The product described here has left the factory in a flawless safe and checked condition and it must be maintai...

Страница 10: ...DE 0105 or IEC 364 or directly comparable standards like DIN 0832 These persons must have access to the provided operating manual and any pertinent or der related documentation during all work and obs...

Страница 11: ...ect follow up problems Avoiding consequential damages To avoid consequential damages in the event of failure which could cause direct or indirect personal or material damage the owner must ensure that...

Страница 12: ...ransmitter as long as the KS1D combination probe is mounted Not even if the associated plant has been brought to a standstill Residual gases will cause corrosion and could damage the probe Do not stor...

Страница 13: ...bination probe for the simultaneous measurement of the O2 concentration and oxidising com ponents CO H2 displayed as CO equivalents COe usually in the flue gases from combustion systems in the superst...

Страница 14: ...13 3 Product Description 3 2 Declaration of Conformity...

Страница 15: ...14 3 Product Description...

Страница 16: ...the superstoichiometric area 1 in situ directly in the flue gas Fig 4 1 Standard design of the KS1D combination probe Fig 4 2 KS1D combination probe without housing Alternatively Fig 4 3 KS1D combina...

Страница 17: ...xtension cables in lengths of 2 m and 5 m are available NOTICE The maximum distance between LT3 F and combination probe KS1D may not exceed 10 m With longer distances the approval of the system for co...

Страница 18: ...tandard scope of supply Functions Reading of the O2 and COe measured values Password entry Information regarding the probe fuel warnings faults software version CRC and serial number Calibration of me...

Страница 19: ...you to menu entries or to the edit mode in the case of selected pa rameters or values With the keys and the currently selected value can be changed accordingly Hold down the respective key and the va...

Страница 20: ...19 5 Display and Operational Controls 5 2 2 Information Menu Structure 5 2 3 Calibration Menu Structure...

Страница 21: ...20 5 Display and Operational Controls 5 2 4 Settings Menu Structure...

Страница 22: ...e family Description status line Active fault warning Operating mode OK Heat up cold start Status of limit values 1 4 Active limit value not triggered Non active limit value off Active limit value und...

Страница 23: ...control becomes active This is shown through a symbol in the display or can be read via the LSB remote software in Parameter 444 The desired response threshold be set on the display or using Paramete...

Страница 24: ...23 5 Display and Operational Controls 5 4 1 Main Menu Password Entry...

Страница 25: ...s 5 4 2 Main Menu Information Meaning of the symbols Measured values and probe data Fault warning history Software version of LT3 F and display CRC checksums Serial number Manual reset of the limit va...

Страница 26: ...u Calibration Meaning of the symbols Required access level Offset of calibration to 21 O2 air calibra tion Without COe calibration At least 1 Customer or higher O2 calibration At least 1 Customer or h...

Страница 27: ...ance mode Without Filter time of the measured values Without Analogue outputs At least 1 Customer or higher Triggering of probe replacement At least 1 Customer or higher COe trigger threshold At least...

Страница 28: ...jury and or considerable mate rial damage NOTICE Before commissioning the KS1D combination probe and all alarm signal outputs are connect ed as described in Chapter 6 2 Installation in these operating...

Страница 29: ...contact support lamtec de or phone 49 6227 605233 Shown on the ETAMATIC Using PC software for remote control view version Software Version Communication Processor Software EPROM on processor board in...

Страница 30: ...ases LAMTEC assumes no responsibility for correct error free functions 6 3 Measurement Start up NOTICE If it is not possible to switch off the system the probe can be installed only after a successful...

Страница 31: ...r password via and ENTER Access level 1 Factory setting Customer Level 0000 access to customer functions only Customers can change the password for access level 1 For details ask the burner manufactur...

Страница 32: ...stitute values can be given as an output during active maintenance mode In the main SETTINGS menu select In the MAINTENANCE MODE settings select Menu 460 ACTIVATE DEACTIVATE MAIN TENANCE MODE is opene...

Страница 33: ...en 10 20 mV The internal resistances of the sensor Rki O2 and Rki CO stabilise to values between 15 25 For the analogue outputs a replacement value can be set via the LSB remote software while the mai...

Страница 34: ...value Rki S 20 see Menu 213 the installation situation of the probe must be changed for optimum operation Rki O2 25 The probe does not become hot enough The probe was installed in a cold spot and is...

Страница 35: ...cold start termination leads directly into measurement operation without an additional prompt If the probe does not reach its optimum operating point falsified measured values and possibly faults and...

Страница 36: ...ues and probe data with In measured values and probe data select Display of the O2 measured values Display of the COe measured values Display of the Rki internal probe resistances Display of the curre...

Страница 37: ...S Display of the setpoint value for the internal resistance regulation O2 CO Evaluates the cross talk response between the O2 and CO electrodes If the influence is too large 15 the sen sor signals ov...

Страница 38: ...conditions In the process a known envi ronment with 21 vol O2 must be present 2 O2 calibration recommended see Chapter 6 4 2 Calibrating the O2 Electrode Adapts the O2 measured value to the operating...

Страница 39: ...must be located in the ambient air and should run for at least 30 minutes in a fault free measuring mode No access level is required NOTICE In case of the KS1D HT type 656R2015 the offset calibration...

Страница 40: ...umed The U O2 value stabilises to values between 10 20 mV The Rki internal probe resistance values lie between 15 25 Display of whether the internal probe resistance regulation is active Ph Display of...

Страница 41: ...015 a hose connection for calibration gas through which the test gas 40 60 l h can be input is available A special test gas adapter is not required for this type Recommended test gas 3 vol O2 in N2 NO...

Страница 42: ...or the KS1D Type 656R2000 see Chapter 7 1 4 Checking Calibrating with Test Gas Recommended test gas 3 vol O2 200 ppm CO 100 ppm H2 in N2 COe value to be set 300 ppm A test gas without O2 cannot be use...

Страница 43: ...de see Chapter 6 3 2 Activate deactivate Maintenance Mode In the MAIN MENU select for the cali bration of the probe In PROBE CALIBRATION select for COe calibration With the keys change the COe values...

Страница 44: ...tting pos sibilities Maintenance mode Level 0 see Chap ter 6 5 1 Maintenance Mode Filter time of the measured values Level 0 Analogue outputs Level 1 see Chapter 5 Display and Operational Con trols Pr...

Страница 45: ...Range via the User Interface 6 5 4 Replacing a Probe 6 5 5 Display Probe replacement A minimum of access level 1 is required for triggering See Chapter 7 2 Replacing a Probe Display No access level is...

Страница 46: ...e key Control of the entry with the following key sequence Limit value off Monitoring of exceeding Monitoring of undershooting Setting of limit value Setting of trigger time of limit value NO limit va...

Страница 47: ...in the status line by a down up arrow see Chapter 5 3 Status Line In addition the following message appears on the display Limit value 1 Factory setting Exceeding of 400 ppm COe 60 s Limit value 2 Fa...

Страница 48: ...47 6 Commissioning 6 6 Test Certificate Each probe is accompanied with a test certificate This means that you can compare the cur rent measured values against test bench values at any time...

Страница 49: ...luded with each probe This should be completed during commission ing The probe certificate must always be enclosed in the event of complaints and for repairs NOTICE No probe certificate included with...

Страница 50: ...d time spans cycles 6 hours after commissioning 12 months for natural gas combustion systems 7 1 1 Checking Calibrating the Air Voltage Offset 1 Switch off the plant If you cannot switch off the plant...

Страница 51: ...Choose a test gas combination so that O2 or COe content lies in the usual plant specific range and within the specified measuring range of the probe In standard applications in the com bustion technol...

Страница 52: ...aintenance Fig 7 1 Testing device laying on the table 1 Probe LS2 KS1 KS1D 2 Test gas connection 3 Plug in nozzle for flue gas channel 4 Test gas outlet Fig 7 2 Testing device plugged into flue gas ch...

Страница 53: ...ed within 2 steps while KS1 KS1D in 3 steps a Offset testing calibration Compare oxygen values of probe and test gas A Should the deviation of oxygen value be less than or equal to 0 2 vol of 21 vol t...

Страница 54: ...on probe a special testing device is required type 650R1015 For calibration adjust the pressure on the pressure gauge between 40 60 mbar NOTICE The pressure gauge is a very sensitive measuring device...

Страница 55: ...t be in operation ideally at the desired operating point Perform the calibration as described in Chapters 6 4 2 Calibrating the O2 Electrode and 6 4 3 Perform a Calibration of the CO H2 Electrode 7 1...

Страница 56: ...s at the latest A worn measuring gauge could cause errors while calibrating and therefore impede the pre cision of measurement The combination probe KS1D type 656R2000 with housing and type 656R2010 w...

Страница 57: ...30 mV To be read at the probe data Menus 211 and 212 The CO H2 electrode does not response In the MAIN MENU select for informa tion In INFORMATION select for measured values and probe data In MEASURED...

Страница 58: ...replacement must be triggered immediately after reactivation A minimum of access level 1 is required Reading of COe measured values Reading of the Rki internal probe resist ances In the MAIN MENU sel...

Страница 59: ...100 mm Torque wrench 3 5 Nm with attachment for Allan key Open end wrench 24 mm Allan key 3 mm 1 Loose the connection cable in the probe head Fig 7 3 Probe head 2 Loose Allan key and remove them remov...

Страница 60: ...ction diagram and markings on terminal socket 9 Close probe head The probe with a new sensor is ready to use Fig 7 3 Probe head Fig 7 4 Sensor without probe head Fig 7 5 Mounting dismounting the senso...

Страница 61: ...aintenance Fig 7 7 Sensor holder with filter cap and filter Fig 7 8 Terminal socket KS1D HT 1 probe signal O2 red 3 probe signal CO grey 4 probe signal CO O2 black 5 probe heater white 6 probe heater...

Страница 62: ...ng values lie within the permissible range again If temporary faults are present for longer than 30 minutes or repeat several times within an hour they become permanent faults A permanent fault remain...

Страница 63: ...ration Remove the probe and check with ambient air and test gas Compare the values with the test report Exchange the probe as required 3 O2 offset voltage outside of the permissible range during pre p...

Страница 64: ...ance time of 30 seconds Help Monitoring active only in case of values 16 vol O2 The probe no longer reacts to changes Remove the probe and check for soiling of the grille Check the O2 value in the amb...

Страница 65: ...internal resistance Rki of 20 or Installation site too cold the heating capacity cannot be further increased current actual value of Ri 20 to reached the setpoint value of the internal resistance Rki...

Страница 66: ...3 over 100 tolerance time of 30 seconds 2 Rki O2 too low Internal resistance of ceramics of O2 under 10 tolerance time of 30 seconds Help If Rki O2 for LT3 F over 50 and or for LT3 over 100 then Probe...

Страница 67: ...Device or probe defective Contact the manufacturer and specify the trigger for diagnostic purposes Help Remove the probe and check it in ambient air Check the wiring between LT3 F and probe sensor sig...

Страница 68: ...WH104 is indicated CO temperature is too high too low The calibration have to be repeated on another point of O2 without CO in the flue gas 005 HP 105 P CO scaling 1 CO value not assumed CO setpoint v...

Страница 69: ...68 8 Correcting Faults 1 Serial number customer ID or service password reset Contact the manufacturer Display if customer ID in LT3 and UI do not correspond Warning no Warning text...

Страница 70: ...INFORMATION select for the fault history Fault history 01 Number of the entry 001 Fault number of the main processor If the fault number is displayed as 101 100 there is a fault in the monitoring pro...

Страница 71: ...antling the KS1D combination probe or the probe installation fitting PIF Before opening shut down the system Wear suitable protective clothing and a protective mask Fix respective warning information...

Страница 72: ...controlled via the LSB SYSTEM BUS In the process the module is triggered by an adjustable address 1 99 The statuses of the outputs are transferred in the data bytes If an analogue output module with t...

Страница 73: ...e adjustable between 0 30 000 ppm Factory setting 0 1 000 ppm 4 20 mA Analogue outputs 3 and 4 are currently deactivated at the factory and or reserved for other values such as flue gas temperature an...

Страница 74: ...lect to make set tings In SETTINGS select for analogue out puts Analogue outputs offer setting possibilities for current range or voltage range Output range Selection of the current or voltage range a...

Страница 75: ...ersally applicable output modules for DIN rail mounting They are actu ated via the LSB The module is addressed via a settable address 1 99 The data bytes convey whether data is required or commands ar...

Страница 76: ...LSB address 4 Rotary switch for setting the ones LSB address 5 Jumper plug 6 Manual activation Terminal assignment 13 14 23 24 33 34 43 44 24 VDC CAN H L Relay output 1 Relay output 2 Relay output 3...

Страница 77: ...is of the Digital Outputs 4 LED above the switches indicate the switching state of the digital outputs NOTICE Manual activation of the relay outputs Position 1 output contact always closed Position A...

Страница 78: ...All outgoing lines from the LSB module must be screened The screens must be applied to the PE rail as short as possible NOTICE The termination resistor 120 must be installed and activated on the firs...

Страница 79: ...agnosis of the Digital Inputs 4 LEDs above the switches indicate the switching state of the digital outputs Digital input 1 Trigger OFFSET CALIBRATION Digital input 2 RESET FAULT Digital input 3 SWITC...

Страница 80: ...llowing formula nF 100 qAf qAg qAf flue gas loss due to free heat qAg flue gas loss due to bound heat qAf tA tL A2 21 O2 B The calculation of the flue gas losses is based on the following mean fuel va...

Страница 81: ...ure 0 400 C 3 3 Analogue output 3 efficiency Factory setting 80 100 4 20 mA 4 4 Analogue output 4 flue gas temperature Factory setting 0 400 C 4 20 mA DIP switch 1 LSB terminal resistance 120 ohm ON a...

Страница 82: ...ches 2 and 3 LSB device family 3 2 OFF 3 ON DIP switches 2 and 3 LSB device family 4 2 ON 3 ON DIP switch 4 Operating mode OFF normal mode ON Do not use the programming mode DIP switch 5 8 Not assigne...

Страница 83: ...fficiency Module with 2 analogue in and outputs order no 657R5940 Setting of the LSB Module address not necessary PROFIBUS DP Module order no 657R5950 not LT3 F Setting of the LSB Module address not n...

Страница 84: ...LSB module with 4 digital inputs LSB address 11 Modules for calculating the efficiency or field bus connection do not require an own LSB address With digital modules the switches of the manual operat...

Страница 85: ...on When uninstalling protect the ends of cables and the connectors from corrosion and soil ing Corroded connectors can cause malfunctions Always store in a dry location and if possible keep in the ori...

Страница 86: ...igned according to ecological viewpoints The struc tural components can be separated easily from each other sorted accordingly and then recy cled The device contains electrical and electronic componen...

Страница 87: ...Description Type 1 Replacement probe average lifetime ca 2 5 years depending on fuel with PTFE connecting cable in housing for measuring gas temperature up to 300 C without Gas extraction device GED...

Страница 88: ...suring temperature up to 1200 C 656R2015 Replacement sensor consists of sensor seal for connecting head filter discs and metal c ring 656R2065 Spare parts Type Description Type 1 Mounting compound Ant...

Страница 89: ...ts are normally used here since the humidity has been extracted from the flue gas As a result O2 measurement values vary see diagrams below Fig 13 1 Theoretical max deviations of the O2 concentration...

Страница 90: ...Co KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de Print no DLT3143 16 aEN 001 The information in this publication is subject to tech...

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