Laars MagnaTherm MGH1600 Скачать руководство пользователя страница 22

 

LAARS Heating Systems

Page 18

Section 5

WATER FLOW REQUIREMENTS

5.1 

MagnaTherm Boiler Flow and Head Requirements

5.2 

MagnaTherm Water Heater Flow and Head Requirements

Dimensional Data

Sizing Data

Water Pipe Gas Pipe

 Boiler Thermal 

Efficiency 

Water Heater Thermal 

Efficiency 

Water 

Content 

Vent 

Diameter

Vent 

Length

Inches

cm

Inches

cm

Inches

cm

Inches

cm

(NPT)

(NPT)

MBH

kW

MBH

kW

%

%

lbs

kg

lbs

kg

lbs

kg

Gallons

in (cm)

ft (m)

2000

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

1600

1599

469

1512

443

95.0

96

1390

630

1562

709

1590

721

22

6 (15)

100 (30.5)

2000

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

2000

1999

586

1883

552

95.0

96

1390

630

1562

709

1590

721

22

8 (20)

100 (30.5)

2500

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

2500

2499

732

2374

696

95.0

96

1785

810

2039

925

1985

900

31

8 (20)

100 (30.5)

3000

30.8

78

87

221

41.5

105

60.5

154

3

2

3000

3000

879

2814

825

95.0

95

1785

810

2039

925

1985

900

31

10 (25) 100 (30.5)

3500

30.8

78

87

221

41.5

105

60.5

154

3

2

3500

3500

1025

3317

972

95.0

96

2278

1033

2742

1244

2478

1124

56

10 (25) 100 (30.5)

4000

34.5

88

97

246

52.0

132

70.0

178

4

2.5

4000

4000

1172

3724

1091

95.0

96

2278

1033

2742

1244

2478

1124

56

12 (30) 100 (30.5)

 Water Heater 

Thermal Efficiency

MBH

kW

%

1600

1599

469

96

2000

1999

586

96

2500

2499

732

96

3000

3000

879

95

Boiler Water Flow Requirements

3500

3500

1025

96

4000

4000

1172

96

Size

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

GPM

Feet

GPM

Feet

GPM

Feet

GPM

Feet

LPM

m

LPM

m

LPM

m

LPM

m

1600

122

19.4

100

14

87

10

76

8

1600

462

5.9

379

4.3

329

3

288

2.5

2000

150

30

128

23.5

109

17.1

95

13.6

2000

568

9.2

485

7.2

413

5.2

360

4.2

2500

190

34

158

23.6

136

17.6

119

13.6

2500

719

10.0

599

7.0

514

5.0

449

4.1

3000

226

47

190

34.2

164

25.8

142

18.9

3000

856

14.3

719

10.4

621

7.9

538

5.8

3500

266

41

222

30.6

190

23.6

166

18.6

3500

1007

12.0

839

9.0

719

7.0

629

6.0

4000

300

48

255

38.2

218

28.5

190

22.5

4000

1136

14.6

965

11.6

825

8.7

719

6.9

Volume Water Heater Flow Requirements

Temp Rise

Flow

Head Loss

Grains

°F (°C)

GPM (LPM)

Feet (m)

per Gallon

1600

20 (12)

177 (670)

43.9 (13.4)

10

2000

20 (12)

177 (670)

43.9 (13.4)

10

2500

25 (14)

220 (833)

46 (14)

10

3000

25 (14)

220 (833)

46 (14)

10

3500

30 (17)

266 (1006) 41.2 (12.6)

10

4000

30 (17)

266 (1006) 41.2 (12.6)

10

Input Rate

40°F

14°C

17°C

19°C

22°C

Output Rate

Shipping Weight

Output Rate

Product Weight

Operating Weight

Size

Size

Size

Size

A

B

C

D

                                                                                     Temperature Rise in °C

30°F

              Temperature Rise in °F

25°F

35°F

Headloss is for boiler only (no piping)

*

*

*

Dimensional Data

Sizing Data

Water Pipe Gas Pipe

 Boiler Thermal 

Efficiency 

Water Heater Thermal 

Efficiency 

Water 

Content 

Vent 

Diameter

Vent 

Length

Inches

cm

Inches

cm

Inches

cm

Inches

cm

(NPT)

(NPT)

MBH

kW

MBH

kW

%

%

lbs

kg

lbs

kg

lbs

kg

Gallons

in (cm)

ft (m)

2000

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

1600

1599

469

1512

443

95.0

96

1390

630

1562

709

1590

721

22

6 (15)

100 (30.5)

2000

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

2000

1999

586

1883

552

95.0

96

1390

630

1562

709

1590

721

22

8 (20)

100 (30.5)

2500

29.3

75

77

196

38.0

97

57.0

145

2.5

1.5

2500

2499

732

2374

696

95.0

96

1785

810

2039

925

1985

900

31

8 (20)

100 (30.5)

3000

30.8

78

87

221

41.5

105

60.5

154

3

2

3000

3000

879

2814

825

95.0

95

1785

810

2039

925

1985

900

31

10 (25) 100 (30.5)

3500

30.8

78

87

221

41.5

105

60.5

154

3

2

3500

3500

1025

3317

972

95.0

96

2278

1033

2742

1244

2478

1124

56

10 (25) 100 (30.5)

4000

34.5

88

97

246

52.0

132

70.0

178

4

2.5

4000

4000

1172

3724

1091

95.0

96

2278

1033

2742

1244

2478

1124

56

12 (30) 100 (30.5)

 Water Heater 

Thermal Efficiency

MBH

kW

%

1600

1599

469

96

2000

1999

586

96

2500

2499

732

96

3000

3000

879

95

Boiler Water Flow Requirements

3500

3500

1025

96

4000

4000

1172

96

Size

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

Flow

Head Loss

GPM

Feet

GPM

Feet

GPM

Feet

GPM

Feet

LPM

m

LPM

m

LPM

m

LPM

m

1600

122

19.4

100

14

87

10

76

8

1600

462

5.9

379

4.3

329

3

288

2.5

2000

150

30

128

23.5

109

17.1

95

13.6

2000

568

9.2

485

7.2

413

5.2

360

4.2

2500

190

34

158

23.6

136

17.6

119

13.6

2500

719

10.0

599

7.0

514

5.0

449

4.1

3000

226

47

190

34.2

164

25.8

142

18.9

3000

856

14.3

719

10.4

621

7.9

538

5.8

3500

266

41

222

30.6

190

23.6

166

18.6

3500

1007

12.0

839

9.0

719

7.0

629

6.0

4000

300

48

255

38.2

218

28.5

190

22.5

4000

1136

14.6

965

11.6

825

8.7

719

6.9

Volume Water Heater Flow Requirements

Temp Rise

Flow

Head Loss

Grains

°F (°C)

GPM (LPM)

Feet (m)

per Gallon

1600

20 (12)

177 (670)

43.9 (13.4)

10

2000

20 (12)

177 (670)

43.9 (13.4)

10

2500

25 (14)

220 (833)

46 (14)

10

3000

25 (14)

220 (833)

46 (14)

10

3500

30 (17)

266 (1006) 41.2 (12.6)

10

4000

30 (17)

266 (1006) 41.2 (12.6)

10

Input Rate

40°F

14°C

17°C

19°C

22°C

Output Rate

Shipping Weight

Output Rate

Product Weight

Operating Weight

Size

Size

Size

Size

A

B

C

D

                                                                                     Temperature Rise in °C

30°F

              Temperature Rise in °F

25°F

35°F

*

*

*

*

*

Water Flow Requirements (for water heater submittal)

Model

Flow Rate Temp Rise

Headloss

Flow Rate Temp Rise Headloss

Flow Rate

Temp Rise

Headloss

Flow Rate Temp Rise

Headloss

GPM

°F

Ft

LPM

°C

m

GPM

°F

Ft

LPM

°C

m

1600

152

20

31.0

525

11.1

10.1

177

17

41.0

670

9.4

12.5

2000

152

25

33.0

575

14

10.1

177

21

43.9

670

12

13.4

2500

190

25

33.7

719

13.9

10.0

220

21

46.0

833

11.7

14

3000

190

30

36.0

719

17

11.0

220

26

46.0

833

14

14

3500

222

30

30.6

839

17

9.0

266

25

40.6

1007

14

12

4000

224

34

30.0

848

19

9.1

266

29

41.2

1007

16

12.6

Allowable pH: 6.5 to 9.5

Headloss is for the heater only (no piping)

Water Hardness

1-10 grains per gallon

Water Hardness

11-15 grains per gallon

Water Flow Requirements (for water heater submittal)

Model

Flow Rate Temp Rise

Headloss

Flow Rate Temp Rise Headloss

Flow Rate

Temp Rise

Headloss

Flow Rate Temp Rise

Headloss

GPM

°F

Ft

LPM

°C

m

GPM

°F

Ft

LPM

°C

m

1600

152

20

31.0

525

11.1

10.1

177

17

41.0

670

9.4

12.5

2000

152

25

33.0

575

14

10.1

177

21

43.9

670

12

13.4

2500

190

25

33.7

719

13.9

10.0

220

21

46.0

833

11.7

14

3000

190

30

36.0

719

17

11.0

220

26

46.0

833

14

14

3500

222

30

30.6

839

17

9.0

266

25

40.6

1007

14

12

4000

224

34

30.0

848

19

9.1

266

29

41.2

1007

16

12.6

Allowable pH: 6.5 to 9.5

Headloss is for the heater only (no piping)

Water Hardness

1-10 grains per gallon

Water Hardness

11-15 grains per gallon

Water Flow Requirements (for water heater submittal)

Model

Flow Rate Temp Rise

Headloss

Flow Rate Temp Rise Headloss

Flow Rate

Temp Rise

Headloss

Flow Rate Temp Rise

Headloss

GPM

°F

Ft

LPM

°C

m

GPM

°F

Ft

LPM

°C

m

1600

152

20

31.0

525

11.1

10.1

177

17

41.0

670

9.4

12.5

2000

152

25

33.0

575

14

10.1

177

21

43.9

670

12

13.4

2500

190

25

33.7

719

13.9

10.0

220

21

46.0

833

11.7

14

3000

190

30

36.0

719

17

11.0

220

26

46.0

833

14

14

3500

222

30

30.6

839

17

9.0

266

25

40.6

1007

14

12

4000

224

34

30.0

848

19

9.1

266

29

41.2

1007

16

12.6

Allowable pH: 6.5 to 9.5

Headloss is for the heater only (no piping)

Water Hardness

1-10 grains per gallon

Water Hardness

11-15 grains per gallon

*

*

*

*

Table 10.  Boiler Flow and Head Requirements

Table 11.  Water Heater Flow and Head Requirements

Model

Model

Содержание MagnaTherm MGH1600

Страница 1: ...n will void the warranty AVERTISSEMENT Assurez vous de bien suivres les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d explosion ou pour viter tout dommage ma...

Страница 2: ...Massachusetts 14 3 4 Common Vent Test 15 3 5 Outdoor Installation 16 Section 4 GAS SUPPLY AND PIPING 4 0 Gas Supply and Piping 16 Section 5 WATER FLOW REQUIREMENTS 5 1 MagnaTherm Boiler Flow and Head...

Страница 3: ...TIONS 10 1 Filling the Boiler System 68 10 2 Initial Operation 69 10 2 1 Initial Burner Operation 69 10 2 2 Combustion Setup Procedure 69 10 3 Shutting Down the MagnaTherm 69 10 4 Restarting the Magna...

Страница 4: ...LAARS Heating Systems...

Страница 5: ...proper configuration can cause fuel buildup and explosion Improper user operation may result in property loss severe physical injury or death Any changes to safety related configuration parameters mus...

Страница 6: ...ision 1 First Not CSA approved Altitude Gas input rating of the MagnaTherm shall be used for elevations up to 2000 ft 600 m The input rating at elevations above 2000 ft 600 m shall be reduced at a rat...

Страница 7: ...Unit Air Intake and Filter Water Outlet Water Inlet Vent Power Pack Perspective from opposite corner Perspective from front left corner of unit Shown with front doors and left side panels removed Cond...

Страница 8: ...LAARS Heating Systems Page 4 Manual gas valve Blower Touch Screen Models 2500 and 3000 Air Intake and Filter Water Outlet Water Inlet Vent Power Pack Condensate Trap Heat Exchanger Condensing Unit...

Страница 9: ...nd Water Heaters Page 5 Models 3500 and 4000 Manual gas valve hidden behind main gas valve Blower Touch Screen Air Intake and Filter Water Outlet Water Inlet Vent Power Pack Condensate Trap Heat Excha...

Страница 10: ...154 2 6 7 8 4 21 67 4 1 2500 30 8 78 87 221 41 5 105 60 5 154 60 8 154 6 5 16 71 180 4 10 9 8 25 76 4 1 3000 30 8 78 87 221 41 5 105 60 5 154 60 8 154 6 5 16 71 180 4 10 8 9 23 76 8 1 3500 34 5 88 97...

Страница 11: ...lation in the local area both terminals should be installed at an appropriate level above grade or the maximum expected snow line The dimensions and requirements that are shown in Table 1 should be me...

Страница 12: ...on requirements specify that the space shall communicate with the outdoors in accordance with Method 1 or 2 See the following descriptions Where ducts are used they shall be of the same cross sectiona...

Страница 13: ...t pipe length allowed is 100 feet 30 m Each elbow is considered to be 5 feet 1 5m When using polypropylene or stainless steel materials in horizontal duct configurations a single elbow must be install...

Страница 14: ...herm boilers and water heaters are Vent Category IV appliances Per the requirements of Table 5 Vent Accessories Place in section 3 1 Model 1600 Model 2000 Model 2500 Model 3000 Model 3500 Model 4000 S...

Страница 15: ...uggests using a tee with the branch connection sized to allow for insertion of a flue gas analyzer probe The branch connection must be resealable with a cap or other means to ensure the vent system re...

Страница 16: ...gulator vent outlet See note 4 3 feet 91 cm J Clearance to nonmechanical air supply Direct vent only 36 91cm inlet to building or the combustion air inlet Other than Direct vent 4 ft 1 2m below 36 inc...

Страница 17: ...n both vertical and horizontal applications When the combustion air is taken from the roof the combustion air must terminate at least 12 30 cm below the vent terminal 84 213 12 Figure 4 Minimum Ventin...

Страница 18: ...ors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide with alarm and battery back up may be installed...

Страница 19: ...F in the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CSA B149 1 National Gas and Propane Installation Code Au moment du retrait d une chaudi re existante les mesures suivantes doivent tre pr...

Страница 20: ...sizing information Refer to the applicable gas code for more detailed sizing information 4 Run gas supply line in accordance with all applicable codes 5 Locate and install manual shutoff valves in ac...

Страница 21: ...bic Feet of Gas per Hour Table 8 Pipe Capacity for Natural Gas Table 9 Pipe Capacity for Propane Nominal 1 2 2 3 4 Actual ID 1 61 2 067 2 469 3 068 4 026 Length ft 10 3 520 6 790 10 800 19 100 39 000...

Страница 22: ...0 2000 20 12 177 670 43 9 13 4 10 2500 25 14 220 833 46 14 10 3000 25 14 220 833 46 14 10 3500 30 17 266 1006 41 2 12 6 10 4000 30 17 266 1006 41 2 12 6 10 40 F Size Size 30 F Temperature Rise in F 25...

Страница 23: ...c hot water Section 6 WATER CONNECTIONS MGH BOILERS 6 1 MGH System Piping Hot Supply Connections Note This appliance must be installed in a closed pressure system with a minimum of 12 psi 82 7 kPa sta...

Страница 24: ...Schematics Figure 7 through Figure 10 show suggested piping configurations for MGH boilers These diagrams are only meant as guides All components or piping required by local code must be installed 6...

Страница 25: ...feed controls Air vent 4 pipe dia max 4 pipe dia max 4 pipe dia max 4 pipe dia max Low temp radiant zone Space heating zone circuits Space heating zone circuit System pump Note This drawing is a sche...

Страница 26: ...iler Low temp radiant zone Low temp radiant zone Air vent Water feed controls Expansion tank 4 pipe dia max Indirect DHW tank Anti scald mixing valve Domestic hot water out Cold water Note This drawin...

Страница 27: ...ow temp radiant zone Space heating zone circuit Air vent Water feed controls Expansion tank Common piping must be sized for the combined water flow of all of the boilers 4 pipe dia max 4 pipe dia max...

Страница 28: ...oilers High temp space heating zone circuit 4 pipe dia max 4 pipe dia max 4 pipe dia max Indirect DHW tank Note Indirect pump must be sized for boiler and indirect Anti scald mixing valve Domestic hot...

Страница 29: ...r less with a pH range of 6 5 to 9 5 pH Values outside of this range may reduce the life expectancy of the product Operating the MGV in water with higher hardness levels will cause heat exchanger foul...

Страница 30: ...ndensate inside and outside of the boiler from freezing Damage due to freezing water or condensate is not covered by the warranty If installed indoors and there is an event such as a power outage comp...

Страница 31: ...en the drain connection and a floor drain or condensate pump if a floor drain is not accessible The condensate drain must be installed to prevent the accumulation of condensate When a condensate pump...

Страница 32: ...ee phase wires WARNING The appliance must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the latest editi...

Страница 33: ...onfiguration menu will allow the installer to adjust Pump control Overrun time and Demand control for the various pumps in the system Caution The supply voltage to the MagnaTherm must not be disengage...

Страница 34: ...LL optional LOW WATER CUT OFF BAS GATEWAY optional 7 1 E2346100 6 1 KM004300 5 1 A0014300 4 Terminal block for field connections A0014300 3 1 E0086800 2 1 30N7050 1 QTY PART NO DESCRIPTION ITEM NO PAR...

Страница 35: ...MagnaTherm Boilers and Water Heaters Page 31...

Страница 36: ...W R W Y 4 DISPLAY 7 DISPLAY 8 LWCO 2 120V N P1 P2 ADDITIONAL HIGH LIMIT BLOCKED FLUE BLOCKED INTAKE THERMAL CUTOUT FLOW SWITCH HIGH GAS MANUAL RESET HIGH LIMIT TO TB1 4C 120V N TO B4 PROBE 2 1 9 2 10...

Страница 37: ...T TEMP INLET TEMP DRAIN WIRE FROM SHIELDED CABLE BL Y BL V W V OR OR W W BK W V W BK BR Y BR Y G W BK BK BK R BK Y W R W R W R GY BL BR R BR Y GY V GY BK R GY R FLAME ROD BK OR 2 1 3 4 TB1 39C TB1 40C...

Страница 38: ...ROBE AT HX Y BL OR OR W BR Y BL W BR BL BK W BK Y G BK W V BR BL W R W R W Y 4 DISPLAY 7 DISPLAY 8 LWCO 2 120V N P1 P2 ADDITIONAL HIGH LIMIT BLOCKED FLUE BLOCKED INTAKE THERMAL CUTOUT FLOW SWITCH HIGH...

Страница 39: ...TEMP DRAIN WIRE FROM SHIELDED CABLE BL BL W W BK BL BL V V R R BL BL Y Y Y USED ON SIZE 4 0 KBTU ONLY BL Y BL V W V OR OR W W BK W V W BK BR Y BR Y G W BK BK BK R BK Y W R W R W R GY BL BR R BR Y GY V...

Страница 40: ...ONTAINED HEREIN ARE PROPRIETARY TO LAARS HEATING SYSTEMS AND SHALL NOT BE REPRODUCED TRANSFERRED TO OTHER DOCUMENTS USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR ANY OTHER PURPOSE EXCEPT AS SPECIFI...

Страница 41: ...ET V GRAY GY WHITE W PROPRIETARY TO LAARS HEATING SYSTEMS AND SHALL NOT BE REPRODUCED TRANSFERRED TO OTHER DOCUMENTS USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR ANY OTHER PURPOSE EXCEPT AS SPECIF...

Страница 42: ...1 BY LAARS HEATING SYSTEMS E23602 SH 1 DWG NO REV AL 2 4 14 REVISIONS REV CHANGE APPR ENGR APPR ECN DRAFT CHECK RELEASED JM 2 4 14 14 002N 13 APPROVALS UNLESS OTHERWISE SPECIFIED PURPOSE EXCEPT AS SPE...

Страница 43: ...L A B C D 4 3 1 TITLE PROPRIETARY TO LAARS HEATING SYSTEMS AND SHALL NOT BE 2 BY LAARS HEATING SYSTEMS FRACTIONS DWG NO E23603 SH 1 2 5 14 REVISIONS REV CHANGE APPR ENGR APPR ECN DRAFT REV RELEASED 14...

Страница 44: ...GH VOLTAGE PANEL E23578 D C B 4 3 1 S PROPRIETARY TO LAARS HEATING SYSTEMS AND SHALL NOT BE 2 BY LAARS HEATING SYSTEMS DWG NO SH 1 REV KG 1 17 14 REVISIONS REV CHANGE APPR ENGR APPR ECN DRAFT CHECK RE...

Страница 45: ...25 24 23 22 21 TB1 4A 20 19 18 17 15 16 FIELD CONNECTIONS TT ANALOG OUTDOOR SYSTEM DHW PUMP SYSTEM PUMP BOILER PUMP J8 3 TB1 13 J8 6 J8 7 J8 11 J8 12 J4 2 J4 4 TB1 4A TB1 4A J4 6 J4 2 J4 4 J4 6 TB1 4A...

Страница 46: ...DHW SENSOR COM 2 MB2 REMOTE RESET 30 29 31 32 33 34 DISPLAY 4 35 36 37 38 39 40 42 41 TOD FEED J10 2 J6 8 J6 7 ALARM 27 28 26 25 24 23 22 21 TB1 4A 20 19 18 17 15 16 FIELD CONNECTIONS TT ANALOG OUTDOO...

Страница 47: ...34 DISPLAY 4 35 36 37 38 39 40 42 41 TOD FEED J10 2 J6 8 J6 7 ALARM 27 28 26 25 24 23 22 21 TB1 4A 20 19 18 17 15 16 FIELD CONNECTIONS TT ANALOG OUTDOOR SYSTEM DHW PUMP SYSTEM PUMP BOILER PUMP J8 3 T...

Страница 48: ...26 25 24 23 22 21 TB1 4A 20 19 18 17 15 16 FIELD CONNECTIONS TT ANALOG OUTDOOR SYSTEM DHW PUMP SYSTEM PUMP BOILER PUMP J8 3 TB1 13 J8 6 J8 7 J8 11 J8 12 J4 2 J4 4 TB1 4A TB1 4A J4 6 VFD 16 VFD 17 J4 2...

Страница 49: ...4 35 36 37 38 39 40 42 41 TOD FEED J10 2 J6 8 J6 7 ALARM 27 28 26 25 24 23 22 21 TB1 4A 20 19 18 17 15 16 FIELD CONNECTIONS TT ANALOG OUTDOOR SYSTEM DHW PUMP SYSTEM PUMP BOILER PUMP J8 3 TB1 13 J8 6 J...

Страница 50: ...al operation the Touch Screen will automatically present this Home screen See Menu 1 Menu 1 Home Screen Figure 27 To access the Touch Screen The home screen shows a picture of the MagnaTherm controlle...

Страница 51: ...d Setup and parameter changes made when the system is installed and some diagnostic and troubleshooting functions The installer level password is lnt lower case LNT User Level no password required Non...

Страница 52: ...s andmechanics Hazardousburnerconditionscan happenwithimproperoperationsthatmayresultin PROPERTYLOSS PHYSICALINJURY orDEATH Press OK to continue The system will ask you to login before you make a chan...

Страница 53: ...ify the entries in those groups in the same way Do this until the following screen shows Menu 8 Safety Parameter Reset 6 When the process is complete the system will tell you to reset the control syst...

Страница 54: ...uts used by the system Details Allows you to check the status of all of the setup parameters on the control system 9 5 Configuring Parameters In this section we will give you a quick explanation of ho...

Страница 55: ...and Alert logs will be incorrect The display has a removable battery CR2032 to store time date lockout and alerts in the event of a power failure To set the clock 1 Start at the home screen Menu 14 H...

Страница 56: ...display information regarding software date codes model numbers and program name as well as giving the installer access to re name the boiler and to change the modbus addresses for lead lag operation...

Страница 57: ...ect water heaters that are used with boiler MGH systems 9 7 5 Warm Weather Shutdown Configuration Connect the outdoor reset sensor as descibed in Section 9 7 3 From this menu you will be able to enabl...

Страница 58: ...er Run Time DHW Pump Cycles Boiler Pump Cycles and System Pump Cycles This menu is Read Only 9 7 10 High Limits The outlet High limit can be adjusted using the installer password After a change is mad...

Страница 59: ...this feature OFF The next time a call for heat is supplied the unit will light normally 9 7 15 System Configuration The installer can set the control to display temperature units in F or C can adjust...

Страница 60: ...Lead Lag Master A Run sequence is initiated when the system temperature falls to the Lead Lag Central Heat setpoint Actually this is the LL CH setpoint less the On Hysteresis value The default settin...

Страница 61: ...at the firing rate of that first boiler rises to your boiler configurations Base Load Value see Table 15 the next boiler in the sequence will start up and begin firing at 20 to 35 fan speed depending...

Страница 62: ...lave by turning on Slave Enable You will be prompted to sign in This can be done by pressing the LOCK symbol at the top right type in LNT and press OK Then you can select Slave Enable Select Enable sl...

Страница 63: ...entral Heat CH Config Central Heat CH Config Setpoint CH Config Setpoint CH Config Setpoint CH Config Setpoint CH Config Setpoint CH Config Setpoint CH Config Setpoint CH Config Modulation CH Config M...

Страница 64: ...Auto 22 50 Auto On 100 100 60 100 60 100 CH LL Slave CH DHW LL Slave DHW CH DHW Arrow Points to Loop with Higher Priority Arrow Points to Loop with Higher Priority Shutdown Immediately 95F Shutdown I...

Страница 65: ...me Shutdown Immediately Shutdown Immediately Disabled 65 65F 40F 150F 0 Disabled 0 100 Enable Disable DHW CH Enabled CH DHW DHW CH Enable Disable Drop After Priority Time 240 min or 4 Hrs Boost During...

Страница 66: ...gs Modulation Lead Lag Master Config Adv Settings Modulation Lead Lag Master Config Adv Settings Modulation Lead Lag Master Config Adv Settings Modulation Lead Lag Master Config Adv Settings Modulatio...

Страница 67: ...tact the factory Signals from the Building Automation System will be connected to the COM2 terminals located on TBI 33A through 35A of this master boiler display WARNING When servicing the controls la...

Страница 68: ...put at 100 10 VDC or 20 mA 5 Once the Main Gas valve is energized the PCB will maintain pump output at 100 for 60 seconds to allow the system to stabilize Once the 60 second timer has expired the PCB...

Страница 69: ...lower left corner Menu 24 Configuration Menu 5 From the Configuration menu select the line Burner Control Ignition Menu 25 Burner Control Ignition Once there select Pilot Test Hold and turn this feat...

Страница 70: ...active when the boiler is in Run mode To setup high fire select maximum modulation then Start Test buttons Wait for the boiler to enter run and the fan speed to reach the maximum RPM Using a combustio...

Страница 71: ...r than high fire CO2 0 9 to 09 wc 3 000 Natural 9 0 0 2 0 25 lower than high fire CO2 0 5 to 1 2 wc Propane 10 0 0 2 0 25 lower than high fire CO2 0 5 to 1 2 wc 3 500 Natural 9 0 0 2 0 25 lower than h...

Страница 72: ...ontrol that may have been under water Section 10 INITIAL STARTUP INSTRUCTIONS 10 1 Filling the Boiler System 1 Ensure the system is fully connected Close all bleeding devices and open the make up wate...

Страница 73: ...ial Operation The initial setup must be checked before the unit is put into operation Problems such as failure to start rough ignition strong exhaust odors etc can be due to improper setup Damage to t...

Страница 74: ...e g Low water cutoff c Pressure switches h Burner d Blower i Heat exchanger e Pump j Ignitor Do the following once every six months 1 If a strainer is employed in a pressure reducing valve or the pipi...

Страница 75: ...ever touch the silicone nitride tip with bare skin oils in your skin can cause damage and failure upon heat up To verify a defective ignitor the cold resistance of the wires can be measure to be in th...

Страница 76: ...mall amount of water to rinse all of the debris out of the bottom of the flue collector and into the longer condensate trap line which is being diverted into a separate container Note The Warranty doe...

Страница 77: ...the startup This indicates that the control system is waiting for a condition to be satisfied No Reset is required to recover from an alert The system maintains a history of the 15 most recent alerts...

Страница 78: ...last 15 Lockout occurances Press Alerts to bring up a list of the last 15 Alerts and Silence Alarm in the event of a lockout condition By silencing the alarm the audible alert has been disabled Howeve...

Страница 79: ...ters need verification and a device needs reset to complete verification 2 Configuration ended without verification re enter configuration verify safety parameters and reset device to complete verific...

Страница 80: ...odule 2 If fault repeats replace module 18 Internal fault Safety relay test failed due to feedback not ON L Internal fault 1 Reset module 2 If fault repeats replace module 19 Internal fault Safety RAM...

Страница 81: ...r H Internal fault 1 Reset module 2 If fault repeats replace module 32 46 Internal fault Safety Key 0 through 14 L Internal fault 1 Reset module 2 If fault repeats replace module 47 Flame Rod to groun...

Страница 82: ...heck wiring and correct any faults 2 Check Preignition Interlock switches to assure proper functioning 3 Check the valve operation 4 Reset and sequence the module monitor the PII status 5 If code pers...

Страница 83: ...module 91 Inlet sensor fault H 1 Check wiring and correct any possible errors 2 Replace the Inlet sensor 3 If previous steps are correct and fault persists replace the module 92 Outlet sensor fault H...

Страница 84: ...ber Correct any errors 2 Make sure that the flame detector is wired to the correct terminal 3 Make sure the F G wires are protected from stray noise pickup 4 Reset and sequence the module if code reap...

Страница 85: ...nal hardware test Not a lockout 111 Flame current lower than weak threshold H Hold time of recycle and hold option Will not be a lockout fault Hold Only Internal hardware test Not a lockout 113 Flame...

Страница 86: ...FDs Variable speed Fan Drive ability to change speeds 3 Change the VFD 4 If the fault persists replace the module 137 ILK Interlock failed to close H 1 Check wiring and correct any possible shorts 2 C...

Страница 87: ...ppears replace the module 157 Combustion pressure and flame OFF L 1 Check that flame is not present in the combustion chamber Correct any errors 2 Make sure that the flame detector is wired to the cor...

Страница 88: ...module 2 If fault repeats replace module 174 Safety relay feedback incorrect L Internal Fault 1 Reset module 2 If fault repeats replace module 175 Safety relay open L Internal Fault 1 Reset module 2...

Страница 89: ...ical grounding 3 If fault repeats replace module 194 Invalid ignite failure response setting L 1 Return to Configuration mode and recheck selected parameters reverify and reset module 2 If fault repea...

Страница 90: ...ctrical grounding 3 If fault repeats replace module 205 Invalid Outlet high limit response setting L 1 Return to Configuration mode and recheck selected parameters reverify and reset module 2 If fault...

Страница 91: ...le 219 Invalid Stack limit response setting L 1 Return to Configuration mode and recheck selected parameters reverify and reset module 2 If fault repeats verify electrical grounding 3 If fault repeats...

Страница 92: ...3 If fault repeats replace module 230 Invalid CH Central Heat demand source setting L 1 Return to Configuration mode and recheck selected parameters reverify and reset module 2 If fault repeats verify...

Страница 93: ...to Configuration mode and recheck selected parameters reverify and reset module 2 If fault repeats verify electrical grounding 3 If fault repeats replace module 12 3 Diagnostic Tests and Input Output...

Страница 94: ...ncludes a diagnostic screen that lists some information on the Lead Lag slaves in the system See Menu 41 Menu 41 Lead Lag Diagnostics Use the left and right arrows to see all of the columns in the dis...

Страница 95: ...Sequence When there is a call for heat the unit will close pump contacts to energize the customer supplied relay contactor to start water flow Once the LCI circuit flow switch gas pressure switches L...

Страница 96: ...BUTION BOX G Section 13 REPLACEMENT PARTS Use only genuine LAARS replacement parts 13 1 General Information To order or purchase parts for the LAARS MagnaTherm Appliance contact your nearest LAARS dea...

Страница 97: ...l top left 20N3035 20N3035 30N3057 30N3057 40N3035 40N3035 24 Bracket pressure switch 20N3053 20N3053 20N3053 20N3053 20N3053 20N3053 25 Cover field connections 17J3025 17J3025 17J3025 17J3025 17J3025...

Страница 98: ...LAARS Heating Systems Page 94 1 13 12 4 3 5 13 2 15 Final Assembly DETAIL A 9 10 8 Final Assembly...

Страница 99: ...2116500 16 Grommet push in S2123600 S2123600 S2123600 S2123600 S2123600 S2123600 17 Plug button 7 8 F0032300 F0032300 F0032300 F0032300 F0032300 F0032300 18 Flue Gas Sensor E2340000 E2340000 E2340000...

Страница 100: ...344901 E2362000 E2363400 E2362301 E2362300 E2362300 10 Pressure switch E2362200 N A N A N A E2362302 E2362302 11 Outlet box not shown E2350900 E2350900 E2350900 E2350900 E2350900 E2350900 12 Spacer F2...

Страница 101: ...MagnaTherm Boilers and Water Heaters Page 97 A 12 10 1 2 2 3 6 16 8 7 11 13 15 14 4 9 5 A 12 10 1 2 2 3 6 16 8 7 11 13 15 14 4 9 5 13 2 4 Blower Burner Assembly Part Numbers Model 1600...

Страница 102: ...N A 3500 4000 Item Description Part No Part No 1 Burner L2019900 L2019900 2 Gasket burner S2124100 S2124100 Item Description Part No Part No Part No Part No Part No Part No 1 Heat Exchanger R16N2070...

Страница 103: ...o Part No Part No Part No Part No 1 Heat Exchanger R16N2070 R20N2070 R30N2070 R30N2070 R40N2070 R40N2070 2 Plate rear panel gas pipe 20N3034 30N3034 30N3034 30N3034 30N3034 30N3034 3 Door right 20N310...

Страница 104: ...T 4 1 R E T P A D A 0 0 2 0 9 0 2 P 2 2 0 4 T G M R E N R U B 0 0 9 9 1 0 2 L 1 1 1 X C N U 6 1 8 3 P A C X E H W E R C S 7 9 3 0 2 F 8 8 D T L P C N I Z C N U 6 1 8 3 T U N 0 0 1 3 0 0 0 F 6 1 6 1 1...

Страница 105: ...essure switch low gas R2004100 R2004100 R2004100 R2004100 2 Pressure switch high gas R2004000 R2004000 R2004000 R2004000 3 Elbow P0008600 P0008600 P0008700 P0008700 4 Nipple P0020000 P0019800 P0021200...

Страница 106: ...LAARS Heating Systems Page 102 28 26 26 23 27 16 31 23 20 5 35 11 10 29 7 25 34 37 2 24 9 12 13 14 3 3 4 36 1 17 19 26 9 6 6 21 17 18 22 30 32 15 8 33 Gas Train Assembly Models 1600 2000 2500 and 3000...

Страница 107: ...0011300 18 Elbow 1 8 P2008900 P2008900 P2008900 P2008900 19 Nipple 1 8 P0011100 P0011100 P0011100 P0011100 20 Nipple tee weldment 30N6031 30N6031 30N6031 30N6031 21 Tee 1 8 P0027100 P0027100 P0027100...

Страница 108: ...l 1 70 236 PIPE PLUG MA 1 W2000300 VALVE MANUA 2 S2123500 WASHER SEA 2 P2089600 ADAPTER FEMALE 1 P2089300 ADAPTER 1 4 TUB 1 40N6040 GAS TRA 1 40N6031 GAS TRAIN 1 V2022300 VALVE 18 23 24 16 22 14 13 12...

Страница 109: ...ee 3 8 P2090600 P2090600 24 Bushing 3 8 x1 8 P2090700 P2090700 25 Nipple 3 8 x2 P2089000 P2089000 26 Ball valve 3 8 V2022200 V2022200 27 Pilot regulator V2022100 V2022100 28 Compression fitting 1 4 tu...

Страница 110: ...LAARS Heating Systems Page 106 6 2 7 11 1 5 4 12 10 3 3 8 9 6 Control Panel Assembly...

Страница 111: ...100 RE2075100 RE2075100 RE2075100 RE2075100 3 Bushing 7 8 nylon open E2074300 E2074300 E2074300 E2074300 E2074300 E2074300 4 Relay 24VAC DPDT E2327800 E2327800 E2327800 E2327800 E2327800 E2327800 5 Di...

Страница 112: ...LAARS Heating Systems Page 108 1 2 3 12 10 7 9 8 14 13 4 5 6 AC DISTRIBUTION BOX ASSEMBLY PART NUMBERS MODEL1600 13 2 11 Distribution Box Assemblies and Part Numbers...

Страница 113: ...MagnaTherm Boilers and Water Heaters Page 109 2 5 6 7 15 4 14 11 3 9 13 8 10 1 AC DISTRIBUTION BOX ASSEMBLY PART NUMBERS MODEL 2000...

Страница 114: ...LAARS Heating Systems Page 110 7 8 15 14 9 4 16 12 5 1 6 2 11 AC DISTRIBUTION BOX ASSEMBLY PART NUMBERS MODELS 2500 AND 3500...

Страница 115: ...MagnaTherm Boilers and Water Heaters Page 111 7 8 15 14 9 4 16 12 5 1 6 2 11 AC DISTRIBUTION BOX ASSEMBLY PART NUMBERS MODELS 3000 AND 4000...

Страница 116: ...867 603 335 6300 Fax 603 335 3355 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www LAARS com Litho in U S A LAARS Heating Systems 1504 Document 1276D Dimensions an...

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