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Mascot II Boilers and Water Heaters

Page 39

ITEM  DESCRIPTION

 

SIZE 125

ITEM  DESCRIPTION

 

SIZE 125

BURNER COMPONENTS

 - 

see Figure 33

Burner, main 

R2069102

Gasket, burner 

RS2108500

Tile, refractory, front, combustion chamber  RT2109000

Ignitor, spark, w/gasket 

R2069300

Flame sensor, w/gasket 

R2069200

Burner door with gaskets 

RS2108300

Air/gas channel 

RS2108400

Screw, air/gas channel 

RS2109400

10  Heat exchanger 

RS2111200

11  Gasket, ignitor 

RW2013300

12  Burner door, w/gaskets 

62108300

13  Repair kit, rear refractory tile 

R50D2021

14  Gaskets-only (burner door) 
15  Screw, ignitor/flame sensor, M4-.7X8MM
16  Ignitor gasket 

RW2013300

17  Flame/sensor gasket 

RW2013400

PUMP ASSSEMBLY

 - 

see Figure 34

Pump assembly 

8A  Bracket, control valve 

12H4012

8B  Trap, condensate, small capacity 

A2117500

8C  Screw, M4 x 10, soc hd cap 

F2029400

8D  Valve, gas 

V2020600

8E  Bumper, rubber, 21/32" base dia. x 1/2" 
 

height, 5/32" thru hole 

S2114800

8F  Washer, sealing, 0.93 OD x 0.62 ID 

contact

8G  Pipe, 3 way valve to dhw 

factory

8H  Bracket, 3 way valve 

12H4019

8I  Screw, #8-18 x 1/2, phil pan hd 

F2027000

8J  Bracket, capture, hex 

12H4022

8K  Valve, three way, with actuator 

A2117802

8L  Pump 

A2117700

8M  Screw, 6-20 x 1/2" l self tapping 

F0024200

8N  Sensor, temperature, dhw, 1/4" npt 

E2337500

8O  Exchanger, heat, plate 
8P  Tie, cable, 14-3/4 long x 0.31" wide, 
 

heat stabilized 

F2029100

8Q  Flow switch, water 

E2337400

8R  Pipe, tailpiece, 1" npt M x 3/4 tube, cu 

12H4023

8S  O-ring, -120, 1" ID x  1-3/16" OD 

S2116300

8T  Pipe, pvc, 3/4" sch 40 

P2067603

8U  Terminal, 1/4" push-on, male, red 

E0005501

8V  Terminal, 1/4" push-on, female, red 

E0005502

PLUMBING COMPONENTS

 - 

see Figure 35

 

P1  Tank, expansion, rect, 10 liter 

A2117400

P2  Bracket weldment, expansion tank 

12H3020

P3  Grommet, pipe, wire, multi size, rubber 

S2114000

P4  Pipe, gas 

12H4011

P5  O-ring, 20.04 mm ID x 27.10 mm OD 

S2115100

P6  Pipe, pump to hx inlet 

12H4004

P7  Pipe, hx outlet to dhw 

12H4001

P8  Switch, press, 3-30 psi, 1/4" bspp 

P2074600

P9  Gasket, expansion tank 

12H3006

P10  Tee, 1/4" barb, plastic 

10-596

P11  Washer, sealing, .59 OD x .32 ID x .06 poly 

F2027500

P12  Pipe, expansion tank 

12H4006

P13  Washer, sealing, 0.93 OD x 0.62 ID 

F2025502

P14  Washer, sealing, .410 OD 

F2027700

P15  Switch, pressure, 3.80" w.c. set point 

E2336500

P16  Hose, drain, condensate 

12H2500

P17  Tie, cable, heat stabilized, 5" 

F2028400

P18  Tube, silicone, .188 ID x .318 OD x 23" long  Q0078800
P19  Cotter pin, horse shoe, 1/8, zinc pl 

F2029000

Not Shown:

 

 

Harness, wire, main 

E2337600

 

Connector assembly 

12H7009 

 

Relay, 24vac, Dpdt 8 

12H7008

 

Harness, wire, main, heat only 2 

12H7010

 

Harness, wire, main, lmc 

E2337600

 

Wire, spark ignition 

12H7005 

 

Wire assy, flame sensor 

12H7006

 

Plug, 3 prong, with cord, 14 awg 7 

E2334500

 

Figure 27. Outside Panels.

Содержание LMH

Страница 1: ...de gas in flue gases which could cause serious injury property damage or death Improper installation and or operation will void the warranty AVERTISSEMENT Assurez vous de bien suivres les instructions...

Страница 2: ...Pump Capacity 15 SECTION 6 Water Connections 6 1 Central Heat System Piping 15 6 2 Cold Water Make Up 15 6 3 Freeze Protection 16 6 4 Suggested Piping Schematics 17 6 5 Recognized Chemicals 17 6 6 Dom...

Страница 3: ...after Set Up 30 10 2 1 Burner Operation 30 10 2 2 Boiler Setup and Adjustment 31 10 2 3 Manifold Pressure Check 31 10 3 Shutting Down Mascot II 31 10 4 To Restart Mascot II 31 SECTION 11 Maintenance...

Страница 4: ...equired by the authority having jurisdiction the installation of Mascot II boilers must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 Any modi...

Страница 5: ...appliances are covered by a limited warranty The owner should complete the warranty registration at www Laars com All warranty claims must be made to an authorized LAARS Heating Systems representative...

Страница 6: ...ng Package 1 PRV 30 PSI 5 Exhaust terminal assy 2 PRV Pipe w washer 6 Air intake terminal assy 3 Wall attach bracket 7 Ball valve 4 Outdoor sensor 8 System sensor not shown 9 Flow restrictor not shown...

Страница 7: ...eaters Page 5 Figure 3 Dimensional Drawing Cond Hydronic DHW 2nd Gas Hydronic DHW 2nd Outlet Return Inlet Return Supply Supply Outlet Supply 3 4 3 4 1 2 3 4 1 2 3 4 1 2 3 4 PVC copper NPT copper NPT N...

Страница 8: ...choosing the locations for the appliance 2 2 Locating Appliance for Correct Vent Distance from Outside Wall or Roof Termination The forced draft combustion air blower in the appliance has sufficient...

Страница 9: ...commended Closet installations require minimum air ventilation see Section 3 Note Mascot II bracket and wall bracket are purposely offset NOTE Mascot II models include 16 on center mounting holes on u...

Страница 10: ...Provide adequate hangers The unit must not support the weight of the combustion air intake pipe Maximum linear pipe length allowed is shown in Table 2 Subtract 5 allowable linear ft 1 5m for every el...

Страница 11: ...Gas vents connected to the Mascot II plastic stainless steel or otherwise must be certified to this ULC standard Appropriate selection of vent material is very important for proper performance and saf...

Страница 12: ...s the vent pipe may be used The tee d vent termination offers greater protection from wind related operating issues 3 3 2 Side Wall Combustion Air Terminal The LAARS side wall combustion air terminal...

Страница 13: ...4 3 feet 91 cm J Clearance to nonmechanical air supply Direct vent only 12 30cm 80 285 36 91cm inlet to building or the combustion air inlet 399 850 Other than Direct vent 4 ft 1 2m below 36 inches 91...

Страница 14: ...8 feet above grade directly in line with the exhaust vent terminal for horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less than one half 1 2 inch in siz...

Страница 15: ...when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting...

Страница 16: ...ing plate Mascot II will function properly without the use of high altitude modification at elevations up to 10 000 feet 3050 m 2 The maximum inlet gas pressure must not exceed 13 W C 3 2kPa The minim...

Страница 17: ...ydraulic separator The pump is sized for a maximum of 30 feet 9 1m of piping and the headloss of the boiler only For custom configurations the available pump head is provided in Figure 11 The system d...

Страница 18: ...zes it expands which may result in bursting of pipes or damage to the boiler which could result in leaking or flooding conditions Do not use automotive antifreeze or ethylene glycol To help prevent fr...

Страница 19: ...point is made via aquastat located on the indirect water heater or can be controlled at the boiler via a remote sensor 6 7 Condensate Drain A condensate drain trap is built into the Mascot II Connect...

Страница 20: ...3 42 38 15 33 31 28 Table 8 DHW and Pump Performance Data Caution Scalding Risk Laars recommends the use of a thermostatic mixing valve at domestic hot water outlet boiler location to reduce potential...

Страница 21: ...Mascot II Boilers and Water Heaters Page 19 Figure 16 Hydronic Piping Multi boilers for large homes with long multiple baseboard zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 22: ...LAARS Heating Systems Page 20 Figure 17 Hydronic Piping Multi boilers for large homes with long multiple radiant zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 23: ...Mascot II Boilers and Water Heaters Page 21 Figure 18 Hydronic Piping Heating zones piped with zone pumps Installer to provide DHW anti scald thermostatic mixing valve...

Страница 24: ...LAARS Heating Systems Page 22 Figure 19 Hydronic Piping Heating zones piped with zone valves Installer to provide DHW anti scald thermostatic mixing valve...

Страница 25: ...iagram s 7 1 Main Power Plug power cord into a non switched 115V electrical outlet with 15A circuit protection FLA is 2A There is an internal 10A breaker to protect internal system components 7 2 Pump...

Страница 26: ...ions are wired d Repeat the above steps for Modbus port 1 terminal B and C connections to complete the wiring e Connect the drain wire from the twisted pair wire to ground on one end of the wire only...

Страница 27: ...6 1 2 3 4 5 4 5 6 6 1 2 3 Y J8B 1 TERM STRIP R G BK 1 3 1 4 2 5 6 BK BK BR BL 1 6 5 4 3 2 J4B Y DRY CONTACT 7A GR R C OPTIONAL R20729 O BLOCKED VENT SWITCH COM NC POWER PLUG 115V BLOWER 3 1 5 1 G POW...

Страница 28: ...reset HOD High outdoor temperature setpoint LOD Low outdoor temperature setpoint RMT Add Used for Lead Lag follow menus LL Lead Lag enable disable enables menu items HS Hysteresis temp range between...

Страница 29: ...The stack temperature is a dual thermistor sensor and is limit rated The control compares each of the temperature readings to determine accuracy The stack sensor is used as a limiting feature to avoi...

Страница 30: ...r air temperature reaches the low outdoor temperature setpoint LOD the control setpoint is adjusted to the CH Outlet water setpoint temperature HOD LOD and LBT can be adjusted by accessing SETUP mode...

Страница 31: ...multaneously drop their firing rate If when reaching the point where both boilers drop toward their minimum firing rate 20 then the first slave will drop out Slave1 will remain unavailable until its A...

Страница 32: ...Start Up Shut Down Instruction Decal located on the back of the Top Front Cover and turn on gas and electrical power to appliance SECTION 10 Set Up Instructions 10 1 Filling the Boiler System 1 Ensure...

Страница 33: ...s the forced rate menu CO2 readings should be between the range shown in Table 13 If the CO2 is not within the range shown adjustments may be made To adjust the low fire CO2 locate the low fire adjust...

Страница 34: ...l 8 8 __ 9 8 3 5 __ 4 5 Propane 9 8 __ 10 8 3 5 __ 4 5 Table 13 CO2 Range and Pressure Settings Figure 25 Adjustment Screws and Settings for CO2 Manifold Pressure Screw under cap High fire setting Low...

Страница 35: ...the blower arm assembly to access the burner Remove the 4 bolts connecting the blower to the arm see Figure 32 Remove the 5 bolts which hold the burner arm in place Pull burner up and out Clean burne...

Страница 36: ...the boiler 2 Turn off all manual gas valves connecting the boiler to the main gas supply line 3 Remove the four bolts connecting the blower flange to the burner door arm 4 Remove the nuts located on t...

Страница 37: ...l front covers SECTION 12 Trouble Shooting 12 1 Sequence of Operation Mascot II is a cold start appliance that should start only on a call for heat from a tank aquastat room thermostat zone valve end...

Страница 38: ...3 DHW sensor fault Faulty sensor or wiring Check wiring replace sensor condition can be 95 Stack sensor fault caused by short 96 OAT temperature sensor fault Faulty outdoor air Check wiring and sensor...

Страница 39: ...a difference greater than 22 F 12 C 255 CH setpoint minus ODR Increase Outdoor water min water temperature was temperature min and max too small min 12 C 22 F values to a difference greater Increase s...

Страница 40: ...replacement parts 13 1 General Information To order or purchase parts for the LAARS Mascot II contact your nearest LAARS dealer or distributor If they cannot supply you with what you need contact Cust...

Страница 41: ...1 4 npt E2337500 8O Exchanger heat plate 8P Tie cable 14 3 4 long x 0 31 wide heat stabilized F2029100 8Q Flow switch water E2337400 8R Pipe tailpiece 1 npt M x 3 4 tube cu 12H4023 8S O ring 120 1 ID...

Страница 42: ...LAARS Heating Systems Page 40 Figure 28 Panel Assembly Door Top...

Страница 43: ...Mascot II Boilers and Water Heaters Page 41 Figure 29 Panel Assembly Door Middle...

Страница 44: ...LAARS Heating Systems Page 42 Figure 30 Panel Assembly Door Bottom...

Страница 45: ...Mascot II Boilers and Water Heaters Page 43 Figure 31 Base Jacket Assembly...

Страница 46: ...LAARS Heating Systems Page 44 Figure 32 Heat Exchanger Cabinet Fan...

Страница 47: ...Mascot II Boilers and Water Heaters Page 45 Figure 33 Heat Exchanger Burner Components...

Страница 48: ...LAARS Heating Systems Page 46 Figure 34 Pump Assembly Components...

Страница 49: ...Mascot II Boilers and Water Heaters Page 47 Figure 35 Plumbing Components...

Страница 50: ...LAARS Heating Systems Page 48...

Страница 51: ...Mascot II Boilers and Water Heaters Page 49...

Страница 52: ...Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1301 Document 1230C Dime...

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