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LAARS Heating Systems

Page 34

11.2.4  Flame Sensor

The flame sensor is a single rod system. To replace 

the flame sensor electrode, shut off the 120 Volt power 

supply to the boiler. Turn off all manual gas valves 

connecting the boiler to the main gas supply line. 

Remove the front door of the boiler to gain access to the 

flame sensor electrode. Remove the flame sensor wire 

from the electrode. Remove the two bolts fastening the 

electrode to the burner doors. Remove and replace the 

old flame sensor gasket. Reinstall a new flame sensor 

electrode in the reverse order if the old electrode is 

determined defective.

 Caution

Igniters and sensors get hot and

can cause burns or injury.

11.2.5  Blower

The combustion air blower is a high-pressure 

centrifugal blower with a variable speed motor. Speed 

of the motor is determined by the control logic. 120 

Volts remain on to the blower at all times. If a blower 

change is required, turn off the 120 Volt power and gas 

supply to the unit. Take the front panel off. Disconnect 

the 120 Volt and control signal connections from the 

blower. Disconnect the bolts connecting the venturi to 

the blower housing. Disconnect the fan outlet bolts from 

the burner door blower arm. If the fan is determined 

to be defective replace the existing fan with a new one 

reversing the steps above. Make sure to install all of the 

required O-rings and gaskets between the blower arm 

and the blower and blower face and venturi flange.

11.2.6  Heat Exchanger Coils

Black carbon soot buildup on the external surfaces 

of the heat exchanger is caused by one or more of the 

following; incomplete combustion, combustion air 

problems, venting problems and heater short cycling. 

Soot buildup or other debris on the heat exchanger may 

restrict the flue passages.

If black carbon soot buildup on the heat exchanger 

is suspected, disconnect electrical supply to the unit, 

and turn off the gas supply by closing the manual gas 

valve on the unit. Access the heat exchanger through 

the burner door at the front of the boiler, and inspect the 

tubing using a flashlight. If there is a buildup of black 

carbon soot or other debris on the heat exchanger, clean 

per the following:

 Caution

Black carbon soot buildup on a dirty heat exchanger 

can be ignited by a random spark or flame. To prevent 

this from happening, dampen the soot deposits with 

a wet brush or fine water spray before servicing the 

heat exchanger.

1.  Shut off the 120 Volt power supply to the boiler

2.  Turn off all manual gas valves connecting the 

boiler to the main gas supply line.

3.  Remove the four bolts connecting the blower 

flange to the burner door arm.

4.  Remove the nuts located on the outside diameter of 

the burner door to the heat exchanger.

5.  Remove the burner door/burner assembly from the 

heat exchanger. 

6.  Disconnect the condensate drain line.

7.  Attach a longer hose to drain and run to a bucket. 

8.  Clean the heat exchanger by brushing light 

accumulations of soot and debris. Use a brush 

with soft bristle (non metal) to avoid damaging the 

surface of the heat exchanger tubes.

9.  Once the tubes have been brushed clean rinse 

the tubes and combustion chamber with a small 

amount of water to rinse all of the debris out of 

the bottom of the flue collector and into the longer 

condensate trap line, which is being diverted into a 

separate container.

NOTE: The Warranty does not cover damage caused 

by lack of required maintenance, lack of water flow, 

or improper operating practices.

 

WARNING

Failure to rinse the debris from the heat exchanger 

and temporary drain line may lead to clogged 

condensate lines, traps and neutralizers. Condensate 

pumps (if used) may also be damaged from the 

debris left behind, possibly causing property damage.

11.  Install all components removed in the reverse order 

to place the appliance back in operation. Make sure 

all gaskets are in place as components are installed. 

Replace any damaged gaskets. Do NOT reuse 

damaged gaskets.

12.  Place the appliance in operation according to 

Section 10

 checking all gas connections for leaks. 

Confirm all fasteners are tight.

 

11.2.7  Gas Conversion

Mascot II units can be converted from natural 

to propane gas or from propane to natural gas easily 

in the field. If a gas conversion is performed, the unit 

must be identified with the appropriate gas labels and 

a conversion sticker to allow technicians performing 

maintenance in the future to properly identify the gas 

type of the appliance. These stickers are included with 

the boiler during shipment.

 WARNING

This conversion shall be installed by a qualified 

service agency in accordance with the manufacturer's 

instructions and all applicable codes and 

requirements of the authority having jurisdiction.  If 

the information in these instructions is not followed 

exactly, a fire, an explosion or production of carbon 

monoxide may result causing property damage, 

personal injury or loss of life.  The qualified 

service agency is responsible for the proper and 

complete installation of this kit.  The installation is 

not proper and complete until the operation of the 

converted appliance is checked as specified in the 

Содержание LMH

Страница 1: ...de gas in flue gases which could cause serious injury property damage or death Improper installation and or operation will void the warranty AVERTISSEMENT Assurez vous de bien suivres les instructions...

Страница 2: ...Pump Capacity 15 SECTION 6 Water Connections 6 1 Central Heat System Piping 15 6 2 Cold Water Make Up 15 6 3 Freeze Protection 16 6 4 Suggested Piping Schematics 17 6 5 Recognized Chemicals 17 6 6 Dom...

Страница 3: ...after Set Up 30 10 2 1 Burner Operation 30 10 2 2 Boiler Setup and Adjustment 31 10 2 3 Manifold Pressure Check 31 10 3 Shutting Down Mascot II 31 10 4 To Restart Mascot II 31 SECTION 11 Maintenance...

Страница 4: ...equired by the authority having jurisdiction the installation of Mascot II boilers must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 Any modi...

Страница 5: ...appliances are covered by a limited warranty The owner should complete the warranty registration at www Laars com All warranty claims must be made to an authorized LAARS Heating Systems representative...

Страница 6: ...ng Package 1 PRV 30 PSI 5 Exhaust terminal assy 2 PRV Pipe w washer 6 Air intake terminal assy 3 Wall attach bracket 7 Ball valve 4 Outdoor sensor 8 System sensor not shown 9 Flow restrictor not shown...

Страница 7: ...eaters Page 5 Figure 3 Dimensional Drawing Cond Hydronic DHW 2nd Gas Hydronic DHW 2nd Outlet Return Inlet Return Supply Supply Outlet Supply 3 4 3 4 1 2 3 4 1 2 3 4 1 2 3 4 PVC copper NPT copper NPT N...

Страница 8: ...choosing the locations for the appliance 2 2 Locating Appliance for Correct Vent Distance from Outside Wall or Roof Termination The forced draft combustion air blower in the appliance has sufficient...

Страница 9: ...commended Closet installations require minimum air ventilation see Section 3 Note Mascot II bracket and wall bracket are purposely offset NOTE Mascot II models include 16 on center mounting holes on u...

Страница 10: ...Provide adequate hangers The unit must not support the weight of the combustion air intake pipe Maximum linear pipe length allowed is shown in Table 2 Subtract 5 allowable linear ft 1 5m for every el...

Страница 11: ...Gas vents connected to the Mascot II plastic stainless steel or otherwise must be certified to this ULC standard Appropriate selection of vent material is very important for proper performance and saf...

Страница 12: ...s the vent pipe may be used The tee d vent termination offers greater protection from wind related operating issues 3 3 2 Side Wall Combustion Air Terminal The LAARS side wall combustion air terminal...

Страница 13: ...4 3 feet 91 cm J Clearance to nonmechanical air supply Direct vent only 12 30cm 80 285 36 91cm inlet to building or the combustion air inlet 399 850 Other than Direct vent 4 ft 1 2m below 36 inches 91...

Страница 14: ...8 feet above grade directly in line with the exhaust vent terminal for horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less than one half 1 2 inch in siz...

Страница 15: ...when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting...

Страница 16: ...ing plate Mascot II will function properly without the use of high altitude modification at elevations up to 10 000 feet 3050 m 2 The maximum inlet gas pressure must not exceed 13 W C 3 2kPa The minim...

Страница 17: ...ydraulic separator The pump is sized for a maximum of 30 feet 9 1m of piping and the headloss of the boiler only For custom configurations the available pump head is provided in Figure 11 The system d...

Страница 18: ...zes it expands which may result in bursting of pipes or damage to the boiler which could result in leaking or flooding conditions Do not use automotive antifreeze or ethylene glycol To help prevent fr...

Страница 19: ...point is made via aquastat located on the indirect water heater or can be controlled at the boiler via a remote sensor 6 7 Condensate Drain A condensate drain trap is built into the Mascot II Connect...

Страница 20: ...3 42 38 15 33 31 28 Table 8 DHW and Pump Performance Data Caution Scalding Risk Laars recommends the use of a thermostatic mixing valve at domestic hot water outlet boiler location to reduce potential...

Страница 21: ...Mascot II Boilers and Water Heaters Page 19 Figure 16 Hydronic Piping Multi boilers for large homes with long multiple baseboard zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 22: ...LAARS Heating Systems Page 20 Figure 17 Hydronic Piping Multi boilers for large homes with long multiple radiant zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 23: ...Mascot II Boilers and Water Heaters Page 21 Figure 18 Hydronic Piping Heating zones piped with zone pumps Installer to provide DHW anti scald thermostatic mixing valve...

Страница 24: ...LAARS Heating Systems Page 22 Figure 19 Hydronic Piping Heating zones piped with zone valves Installer to provide DHW anti scald thermostatic mixing valve...

Страница 25: ...iagram s 7 1 Main Power Plug power cord into a non switched 115V electrical outlet with 15A circuit protection FLA is 2A There is an internal 10A breaker to protect internal system components 7 2 Pump...

Страница 26: ...ions are wired d Repeat the above steps for Modbus port 1 terminal B and C connections to complete the wiring e Connect the drain wire from the twisted pair wire to ground on one end of the wire only...

Страница 27: ...6 1 2 3 4 5 4 5 6 6 1 2 3 Y J8B 1 TERM STRIP R G BK 1 3 1 4 2 5 6 BK BK BR BL 1 6 5 4 3 2 J4B Y DRY CONTACT 7A GR R C OPTIONAL R20729 O BLOCKED VENT SWITCH COM NC POWER PLUG 115V BLOWER 3 1 5 1 G POW...

Страница 28: ...reset HOD High outdoor temperature setpoint LOD Low outdoor temperature setpoint RMT Add Used for Lead Lag follow menus LL Lead Lag enable disable enables menu items HS Hysteresis temp range between...

Страница 29: ...The stack temperature is a dual thermistor sensor and is limit rated The control compares each of the temperature readings to determine accuracy The stack sensor is used as a limiting feature to avoi...

Страница 30: ...r air temperature reaches the low outdoor temperature setpoint LOD the control setpoint is adjusted to the CH Outlet water setpoint temperature HOD LOD and LBT can be adjusted by accessing SETUP mode...

Страница 31: ...multaneously drop their firing rate If when reaching the point where both boilers drop toward their minimum firing rate 20 then the first slave will drop out Slave1 will remain unavailable until its A...

Страница 32: ...Start Up Shut Down Instruction Decal located on the back of the Top Front Cover and turn on gas and electrical power to appliance SECTION 10 Set Up Instructions 10 1 Filling the Boiler System 1 Ensure...

Страница 33: ...s the forced rate menu CO2 readings should be between the range shown in Table 13 If the CO2 is not within the range shown adjustments may be made To adjust the low fire CO2 locate the low fire adjust...

Страница 34: ...l 8 8 __ 9 8 3 5 __ 4 5 Propane 9 8 __ 10 8 3 5 __ 4 5 Table 13 CO2 Range and Pressure Settings Figure 25 Adjustment Screws and Settings for CO2 Manifold Pressure Screw under cap High fire setting Low...

Страница 35: ...the blower arm assembly to access the burner Remove the 4 bolts connecting the blower to the arm see Figure 32 Remove the 5 bolts which hold the burner arm in place Pull burner up and out Clean burne...

Страница 36: ...the boiler 2 Turn off all manual gas valves connecting the boiler to the main gas supply line 3 Remove the four bolts connecting the blower flange to the burner door arm 4 Remove the nuts located on t...

Страница 37: ...l front covers SECTION 12 Trouble Shooting 12 1 Sequence of Operation Mascot II is a cold start appliance that should start only on a call for heat from a tank aquastat room thermostat zone valve end...

Страница 38: ...3 DHW sensor fault Faulty sensor or wiring Check wiring replace sensor condition can be 95 Stack sensor fault caused by short 96 OAT temperature sensor fault Faulty outdoor air Check wiring and sensor...

Страница 39: ...a difference greater than 22 F 12 C 255 CH setpoint minus ODR Increase Outdoor water min water temperature was temperature min and max too small min 12 C 22 F values to a difference greater Increase s...

Страница 40: ...replacement parts 13 1 General Information To order or purchase parts for the LAARS Mascot II contact your nearest LAARS dealer or distributor If they cannot supply you with what you need contact Cust...

Страница 41: ...1 4 npt E2337500 8O Exchanger heat plate 8P Tie cable 14 3 4 long x 0 31 wide heat stabilized F2029100 8Q Flow switch water E2337400 8R Pipe tailpiece 1 npt M x 3 4 tube cu 12H4023 8S O ring 120 1 ID...

Страница 42: ...LAARS Heating Systems Page 40 Figure 28 Panel Assembly Door Top...

Страница 43: ...Mascot II Boilers and Water Heaters Page 41 Figure 29 Panel Assembly Door Middle...

Страница 44: ...LAARS Heating Systems Page 42 Figure 30 Panel Assembly Door Bottom...

Страница 45: ...Mascot II Boilers and Water Heaters Page 43 Figure 31 Base Jacket Assembly...

Страница 46: ...LAARS Heating Systems Page 44 Figure 32 Heat Exchanger Cabinet Fan...

Страница 47: ...Mascot II Boilers and Water Heaters Page 45 Figure 33 Heat Exchanger Burner Components...

Страница 48: ...LAARS Heating Systems Page 46 Figure 34 Pump Assembly Components...

Страница 49: ...Mascot II Boilers and Water Heaters Page 47 Figure 35 Plumbing Components...

Страница 50: ...LAARS Heating Systems Page 48...

Страница 51: ...Mascot II Boilers and Water Heaters Page 49...

Страница 52: ...Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1301 Document 1230C Dime...

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