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Mascot II Boilers and Water Heaters

Page 33

SECTION 11.

Maintenance

 WARNING

Disconnect all power to the appliance before 

attempting any service to the appliance. Contact with 

electricity can result in severe injury or death.

11.1  System Maintenance 

 

(yearly, unless otherwise noted)

1.  If a strainer is employed in a pressure reducing 

valve or the piping, clean it every six months.

2.  Inspect the venting system for obstruction or 

leakage at least once a year. Periodically clean the 

screens in the vent terminal and combustion air 

terminal (when used).

3.  Keep the appliance area clear and free from 

combustible materials, gasoline, and other 

flammable vapors and liquids.

4.  If the appliance is not going to be used for 

extended periods in locations where freezing 

normally occurs, it should be isolated from the 

system and completely drained of all water. 

5.  Low water cutoffs, if installed, should be checked 

every year. Float type low water cutoffs should be 

flushed periodically.

6.  Inspect and clean the condensate collection system 

yearly.

7.  When a means is provided to neutralize 

condensate, ensure that the condensate is being 

neutralized properly.

8.  Removal of burner door and inspection of 

combustion coil and flue passages is required 

at least once a year. Clean with a soft bristle 

brush /  vacuum or wash with water if necessary. 

Sooting and buildup on the coils is an indication of 

improper set up and poor combustion. Determine 

the cause and make corrections.

9.  Inspect the vent system and air intake system, and 

ensure that all joints are sealed properly. If joints 

need to be resealed, completely remove existing 

sealing material, and clean with alcohol. Apply 

new sealing material, and reassemble.

11.2  Appliance Maintenance and    

Component Description

Use only genuine LAARS replacement parts.

 Caution

Label all wires prior to disconnection when servicing 

controls. Wiring errors can cause improper and danger

-

ous operation. Verify proper operation after servicing.

Mascot II gas and electric controls are engineered 

for long life and dependable operation, but the safety of 

equipment depends on their proper functioning. Only 

a qualified service technician should inspect the basic 

items listed below every year:

 

a.  Appliance control 

f.  Flow switch

 

b. Automatic gas valve 

g. Low water cutoff

 

c.  Pressure switches 

h. Burner

 

d. Blower 

i.  Heat exchanger

 

e. Pump

11.2.1  Burner

Check the burner for debris. Remove the blower 

arm assembly to access the burner. Remove the 4 bolts 

connecting the blower to the arm (

see Figure 32

). 

Remove the 5 bolts, which hold the burner arm in place. 

Pull burner up and out. Clean burner, if necessary, by 

blowing compressed air from the outside of the burner 

into the center of the burner, and wipe the inside of the 

burner clean with glass cleaner. A dirty burner may be an 

indication of improper combustion or dirty combustion 

air. Determine the cause, and correct. If damaged, 

replace the burner gasket when replacing the burner.

NOTE:

  When installing the burner, make sure the flange 

is aligned with the mating surface, as each is keyed to 

control fit.

11.2.2  Appliance Control

Mascot II has an integrated control that 

incorporates manual reset high limit control, operating 

temperature control, modulating control, ignition 

control, outdoor reset control, pump control and many 

other features. If any of these features are thought 

to be defective, please consult the factory for proper 

trouble shooting practices prior to replacing the control. 

If control replacement is required, turn off all power 

to the appliance and shut off all manual gas valves to 

the appliance. Remove the front door to the appliance 

and the control panel plastic bezel. Remove all wire 

connections from the control board. The control board 

connections are keyed to only allow connection in the 

proper location, but proper handling techniques should 

be used to avoid damage to the wiring or connectors. To 

remove the control push in on the two tabs on the left 

side of the board to unlatch the clips from the control 

panel. Rotate the control around the fastening points 

on the right side of the control to remove the hooks 

from the control panel. To replace the control repeat the 

steps above in the reverse order making sure to connect 

all wires in the proper location. Place the appliance in 

operation following the steps outlined in 

Section 10

.

11.2.3  Ignitor Assembly

The ignitor assembly is a two rod system that 

consists of a ground rod and a sense rod. To remove the 

ignitor assembly, shut off the 120 Volt power supply to 

the appliance. Turn off all manual gas valves connecting 

the appliance to the main gas supply line. Remove the 

front door of the boiler to gain access to the ignitor 

assembly. Remove the two wires connected to the 

assembly. Then remove the two bolts connecting the 

ignitor assembly to the burner door. Remove and replace 

the old ignitor assembly gasket. Reinstall a new ignitor 

assembly in the reverse order if the old assembly is 

determined defective. Replace gasket if necessary. 

Содержание LMH

Страница 1: ...de gas in flue gases which could cause serious injury property damage or death Improper installation and or operation will void the warranty AVERTISSEMENT Assurez vous de bien suivres les instructions...

Страница 2: ...Pump Capacity 15 SECTION 6 Water Connections 6 1 Central Heat System Piping 15 6 2 Cold Water Make Up 15 6 3 Freeze Protection 16 6 4 Suggested Piping Schematics 17 6 5 Recognized Chemicals 17 6 6 Dom...

Страница 3: ...after Set Up 30 10 2 1 Burner Operation 30 10 2 2 Boiler Setup and Adjustment 31 10 2 3 Manifold Pressure Check 31 10 3 Shutting Down Mascot II 31 10 4 To Restart Mascot II 31 SECTION 11 Maintenance...

Страница 4: ...equired by the authority having jurisdiction the installation of Mascot II boilers must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 Any modi...

Страница 5: ...appliances are covered by a limited warranty The owner should complete the warranty registration at www Laars com All warranty claims must be made to an authorized LAARS Heating Systems representative...

Страница 6: ...ng Package 1 PRV 30 PSI 5 Exhaust terminal assy 2 PRV Pipe w washer 6 Air intake terminal assy 3 Wall attach bracket 7 Ball valve 4 Outdoor sensor 8 System sensor not shown 9 Flow restrictor not shown...

Страница 7: ...eaters Page 5 Figure 3 Dimensional Drawing Cond Hydronic DHW 2nd Gas Hydronic DHW 2nd Outlet Return Inlet Return Supply Supply Outlet Supply 3 4 3 4 1 2 3 4 1 2 3 4 1 2 3 4 PVC copper NPT copper NPT N...

Страница 8: ...choosing the locations for the appliance 2 2 Locating Appliance for Correct Vent Distance from Outside Wall or Roof Termination The forced draft combustion air blower in the appliance has sufficient...

Страница 9: ...commended Closet installations require minimum air ventilation see Section 3 Note Mascot II bracket and wall bracket are purposely offset NOTE Mascot II models include 16 on center mounting holes on u...

Страница 10: ...Provide adequate hangers The unit must not support the weight of the combustion air intake pipe Maximum linear pipe length allowed is shown in Table 2 Subtract 5 allowable linear ft 1 5m for every el...

Страница 11: ...Gas vents connected to the Mascot II plastic stainless steel or otherwise must be certified to this ULC standard Appropriate selection of vent material is very important for proper performance and saf...

Страница 12: ...s the vent pipe may be used The tee d vent termination offers greater protection from wind related operating issues 3 3 2 Side Wall Combustion Air Terminal The LAARS side wall combustion air terminal...

Страница 13: ...4 3 feet 91 cm J Clearance to nonmechanical air supply Direct vent only 12 30cm 80 285 36 91cm inlet to building or the combustion air inlet 399 850 Other than Direct vent 4 ft 1 2m below 36 inches 91...

Страница 14: ...8 feet above grade directly in line with the exhaust vent terminal for horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less than one half 1 2 inch in siz...

Страница 15: ...when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting...

Страница 16: ...ing plate Mascot II will function properly without the use of high altitude modification at elevations up to 10 000 feet 3050 m 2 The maximum inlet gas pressure must not exceed 13 W C 3 2kPa The minim...

Страница 17: ...ydraulic separator The pump is sized for a maximum of 30 feet 9 1m of piping and the headloss of the boiler only For custom configurations the available pump head is provided in Figure 11 The system d...

Страница 18: ...zes it expands which may result in bursting of pipes or damage to the boiler which could result in leaking or flooding conditions Do not use automotive antifreeze or ethylene glycol To help prevent fr...

Страница 19: ...point is made via aquastat located on the indirect water heater or can be controlled at the boiler via a remote sensor 6 7 Condensate Drain A condensate drain trap is built into the Mascot II Connect...

Страница 20: ...3 42 38 15 33 31 28 Table 8 DHW and Pump Performance Data Caution Scalding Risk Laars recommends the use of a thermostatic mixing valve at domestic hot water outlet boiler location to reduce potential...

Страница 21: ...Mascot II Boilers and Water Heaters Page 19 Figure 16 Hydronic Piping Multi boilers for large homes with long multiple baseboard zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 22: ...LAARS Heating Systems Page 20 Figure 17 Hydronic Piping Multi boilers for large homes with long multiple radiant zones Installer to provide DHW anti scald thermostatic mixing valve...

Страница 23: ...Mascot II Boilers and Water Heaters Page 21 Figure 18 Hydronic Piping Heating zones piped with zone pumps Installer to provide DHW anti scald thermostatic mixing valve...

Страница 24: ...LAARS Heating Systems Page 22 Figure 19 Hydronic Piping Heating zones piped with zone valves Installer to provide DHW anti scald thermostatic mixing valve...

Страница 25: ...iagram s 7 1 Main Power Plug power cord into a non switched 115V electrical outlet with 15A circuit protection FLA is 2A There is an internal 10A breaker to protect internal system components 7 2 Pump...

Страница 26: ...ions are wired d Repeat the above steps for Modbus port 1 terminal B and C connections to complete the wiring e Connect the drain wire from the twisted pair wire to ground on one end of the wire only...

Страница 27: ...6 1 2 3 4 5 4 5 6 6 1 2 3 Y J8B 1 TERM STRIP R G BK 1 3 1 4 2 5 6 BK BK BR BL 1 6 5 4 3 2 J4B Y DRY CONTACT 7A GR R C OPTIONAL R20729 O BLOCKED VENT SWITCH COM NC POWER PLUG 115V BLOWER 3 1 5 1 G POW...

Страница 28: ...reset HOD High outdoor temperature setpoint LOD Low outdoor temperature setpoint RMT Add Used for Lead Lag follow menus LL Lead Lag enable disable enables menu items HS Hysteresis temp range between...

Страница 29: ...The stack temperature is a dual thermistor sensor and is limit rated The control compares each of the temperature readings to determine accuracy The stack sensor is used as a limiting feature to avoi...

Страница 30: ...r air temperature reaches the low outdoor temperature setpoint LOD the control setpoint is adjusted to the CH Outlet water setpoint temperature HOD LOD and LBT can be adjusted by accessing SETUP mode...

Страница 31: ...multaneously drop their firing rate If when reaching the point where both boilers drop toward their minimum firing rate 20 then the first slave will drop out Slave1 will remain unavailable until its A...

Страница 32: ...Start Up Shut Down Instruction Decal located on the back of the Top Front Cover and turn on gas and electrical power to appliance SECTION 10 Set Up Instructions 10 1 Filling the Boiler System 1 Ensure...

Страница 33: ...s the forced rate menu CO2 readings should be between the range shown in Table 13 If the CO2 is not within the range shown adjustments may be made To adjust the low fire CO2 locate the low fire adjust...

Страница 34: ...l 8 8 __ 9 8 3 5 __ 4 5 Propane 9 8 __ 10 8 3 5 __ 4 5 Table 13 CO2 Range and Pressure Settings Figure 25 Adjustment Screws and Settings for CO2 Manifold Pressure Screw under cap High fire setting Low...

Страница 35: ...the blower arm assembly to access the burner Remove the 4 bolts connecting the blower to the arm see Figure 32 Remove the 5 bolts which hold the burner arm in place Pull burner up and out Clean burne...

Страница 36: ...the boiler 2 Turn off all manual gas valves connecting the boiler to the main gas supply line 3 Remove the four bolts connecting the blower flange to the burner door arm 4 Remove the nuts located on t...

Страница 37: ...l front covers SECTION 12 Trouble Shooting 12 1 Sequence of Operation Mascot II is a cold start appliance that should start only on a call for heat from a tank aquastat room thermostat zone valve end...

Страница 38: ...3 DHW sensor fault Faulty sensor or wiring Check wiring replace sensor condition can be 95 Stack sensor fault caused by short 96 OAT temperature sensor fault Faulty outdoor air Check wiring and sensor...

Страница 39: ...a difference greater than 22 F 12 C 255 CH setpoint minus ODR Increase Outdoor water min water temperature was temperature min and max too small min 12 C 22 F values to a difference greater Increase s...

Страница 40: ...replacement parts 13 1 General Information To order or purchase parts for the LAARS Mascot II contact your nearest LAARS dealer or distributor If they cannot supply you with what you need contact Cust...

Страница 41: ...1 4 npt E2337500 8O Exchanger heat plate 8P Tie cable 14 3 4 long x 0 31 wide heat stabilized F2029100 8Q Flow switch water E2337400 8R Pipe tailpiece 1 npt M x 3 4 tube cu 12H4023 8S O ring 120 1 ID...

Страница 42: ...LAARS Heating Systems Page 40 Figure 28 Panel Assembly Door Top...

Страница 43: ...Mascot II Boilers and Water Heaters Page 41 Figure 29 Panel Assembly Door Middle...

Страница 44: ...LAARS Heating Systems Page 42 Figure 30 Panel Assembly Door Bottom...

Страница 45: ...Mascot II Boilers and Water Heaters Page 43 Figure 31 Base Jacket Assembly...

Страница 46: ...LAARS Heating Systems Page 44 Figure 32 Heat Exchanger Cabinet Fan...

Страница 47: ...Mascot II Boilers and Water Heaters Page 45 Figure 33 Heat Exchanger Burner Components...

Страница 48: ...LAARS Heating Systems Page 46 Figure 34 Pump Assembly Components...

Страница 49: ...Mascot II Boilers and Water Heaters Page 47 Figure 35 Plumbing Components...

Страница 50: ...LAARS Heating Systems Page 48...

Страница 51: ...Mascot II Boilers and Water Heaters Page 49...

Страница 52: ...Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1301 Document 1230C Dime...

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