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Page 6

LAARS Heating Systems

Length

Capacity of Pipe in MBTU/h

of

(.6 Specific Gravity)

Pipe

3/4"

1"

1-1/4"

10'

278

520

1,050

20'

190

350

730

30'

152

285

590

40'

130

245

500

50'

115

215

440

75'

93

175

360

100'

79

150

305

150'

64

120

250

Additional length to be added for each tee or bend:

1.7'

2.2'

2.7'

piping during any pressure testing of that system

at test pressures in excess of 1/2 psig (3.45kpa).

It must be isolated from the gas supply system

by closing its individual manual shutoff valve

during any pressure testing of the gas supply

piping system at test pressures equal to or less

than 1/2 PSIG (3.45kpa).
Failure to do so will possibly result in damage to

the gas control system.

8.

The 9600 HWG Water Heater and its gas

connections must be leak tested before placing

the unit in operation.

9.

Purge all air from gas lines.

3.3 Connecting Water System Piping,

Fittings & Accessories

Installing tank & piping

The 9600 HWG can be used with several

different types of readily available storage tanks. A

bronze circulating pump is built into the appliance.

The pump draws water from the storage tank and

pumps the water through the heater and back into

the tank.

Position the storage tank(s).

At the previously selected locations, position the

storage tank(s). Use Table 3 to determine the pipe size

necessary to provide adequate flow between the 9600

HWG and the tank(s).

Hot water outlet piping, fittings, and accessories.

1.

Begin piping to the tank from the hot water

outlet at the top of the 9600 HWG cabinet.

2.

Pipe the outlet from the relief valve (located on

top of the unit) such that any discharge from the

relief valve will be conducted to a suitable place

for disposal when relief occurs. Do not reduce

line size or install any valves in this line. The

line must be installed to allow complete drainage

of both the valve and the line.

3.

Install a shut off valve in the piping between the

thermometer fitting and the tank.

The following steps are recommended for vent

installation:
1.

Obtain the necessary 3" or 4" diameter plastic

piping and fittings as determined beforehand.

2.

Position unit at previously selected location.

3.

Unpack vent terminals and vent terminal backing

plates.

4.

Cut holes in outside wall for vent terminals in

the previously selected locations.

5.

Mount the vent terminals’ backing plates.

6.

Fit all of the vent pipes together without

cementing. Make sure that there are no water

traps and that any pitch is inclined back towards

the boiler.

7.

Make sure that the flexible vent connections at

the unit fit properly.

8.

Begin cementing the intake and exhaust pipes,

start at the vent terminals and work back towards

the appliance. Note that the intake terminal is a

90 degree elbow fitting that is designed to face

down.

9.

Support both intake and exhaust pipes with

hangers.

DO NOT RELY ON 9600 HWG TO SUPPORT
PIPES.

Horizontal runs must be supported adjacent to

each fitting and at 5ft. intervals between fittings.

ABS pipe must be supported at 3ft. intervals.

10. Tighten the flexible couplings to connect the

water heater to the vent pipes.

3.2 Connecting Gas to the 9600 HWG

Water Heater

1.

The water heater requires gas at an inlet gas

pressure of at least 4" WC and no greater than

13" WC. Check with your local gas utility or

supplier for availability of these delivery

pressures.

2.

Referring to TABLE 2, size supply piping to

keep flow capacity to the unit above 250 cubic

feet per hour (CFH) per unit installed.

3.

Run gas supply line in accordance with all

applicable codes.

4.

Locate and install manual shutoff valves in

accordance with state and local requirements.

5.

Install drip leg and ground joint union

(see Figure 5).

6.

All threaded joints should be coated with piping

compound resistant to action of liquefied

petroleum gas.

7.

The 9600 HWG unit and its individual shutoff

valve must be disconnected from the gas supply

Table 2. Gas supply piping.

Содержание 9600 HWG

Страница 1: ...service technician qualified in hot water boiler installation and maintenance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury pro...

Страница 2: ...ide Wall 5 2 4 Locating Unit for Proper Vent Height 5 2 5 Locating Unit with Respect to Ventilation 5 2 6 Locating Unit with Respect to Storage Tanks 5 SECTION 3 Installation 3 1 Installing Vent Pipin...

Страница 3: ...rements take precedence over the general instructions contained herein All electrical wiring is to be done in accordance with local codes or in the absence of local codes with 1 the National Electrica...

Страница 4: ...y AGA CGA for installation on combustible flooring in basements in closets utility rooms or alcoves It must not be installed on carpeting The location for the unit should be chosen with regard to the...

Страница 5: ...vent locations you select must permit direct pipe runs to the terminal from the boiler Since the 9600 HWG Water Heater is designed to drain any water that collects in the vent it is important that yo...

Страница 6: ...Install a shut off valve in the piping between the thermometer fitting and the tank The following steps are recommended for vent installation 1 Obtain the necessary 3 or 4 diameter plastic piping and...

Страница 7: ...ntains a minimum of 10 psi static pressure If water hardness is greater than 10 grains a water soft ening or particle suspension device must be installed be fore the heater or warranty will be void Co...

Страница 8: ...Page 8 LAARS Heating Systems Figure 7 Two temperature system Figure 6 Single 9600 HWG Storage Tank...

Страница 9: ...9600 HWG Water Heater Page 9 Figure 8 Multiple 9600 HWG s storage tanks...

Страница 10: ...t attempt because of air contained in gas lines In this case blower will stop after 5 minutes Should this happen turn off main switch Wait five minutes and turn on switch again If burner fails three t...

Страница 11: ...s or hose see Figure 9 3 The pressure relief valve should be operated manually at least once a year To do this place a suitable container under the relief valve drain pipe The discharge from this valv...

Страница 12: ...tall new O ring valve top and replace valve top on valve and install and tighten screws 6 Restore pressure to water heater bleed air from the petcock on the valve and restart water heater 7 Replace ac...

Страница 13: ...heater for the space heating application shall be suitable for use with potable water Toxic chemicals such as used for boiler treatment shall not be introduced into the potable water used for space h...

Страница 14: ...Defective low limit operating control safety limit or system differential pressure switch 2 Jump control wires one control at a time to identify open circuit in control no continuity FOR DIAGNOSIS ONL...

Страница 15: ...ge 15 Figure 16 Wiring diagram Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify Proper Operation After Servicing F...

Страница 16: ...Page 16 LAARS Heating Systems Figure 18 Lighting and shutdown procedures...

Страница 17: ...nstallation manual Set regulator for maximum run pressure of 9 3 Remove blower and inspect flame holder burner for hole 4 Check that the blower flanges and gas piping are sealed 6 4 Occasional Lockout...

Страница 18: ...310 Blower Assembly HWG 250 2400 086 Combustion Coil Assembly 9 2400 082 Flame Holder 7 2400 308 Flame Holder HWG 250 2400 286 Ignitor 2400 088 Capacitor Motor Starter 2400 224 Control Board 2400 014...

Страница 19: ...9600 HWG Water Heater Page 19...

Страница 20: ...vice Advisors 20 Industrial Way Rochester NH 03867 603 335 6300 Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars co...

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