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Page 14

LAARS Heating Systems

NORMAL SEQUENCE

FAILURE TO COMPLETE EVENT CYCLE

EVENT

CONTROL FUNCTION

VERIFIED

LIGHT CONFIRMS EVENT

NO LIGHT OR

BLINKING LIGHT

ACTION FOR DIAGNOSIS

A. Power switch on.

Integrated boiler control

(S9301A).

Green "POWER" light on.

Note: If internal pump is

running unit may be in

lockout. Reset power

switch.

1. No. 120 VAC supply.

1. Read voltage betwen black & white

wires at back of (120 VAC) plug.

2. Defective 24 VAC

transformer (Check 3

AMP inline fuse).

2. Read voltage between yellow wires at

back of (VAC 24XFMR) plug.

3. Defective S9301A

module.

3 Replace S9301A module

part #2400-224.

B. Pre-purge low limit

aquastat or thermostat

calling (2-17 secs).

1. Internal pump starts.

Red "PURGE" light on

NOTE: If unit is in purge

mode without light, stack

switch is not proving air

flow.

1. Internal pump

defective or air bound.

1. Check for 120 VAC at module pins

marked "CIRCULATOR" (opposite

brown & white).

2. Low limit (HW-only),

operating control, safety

limit, system or

differential pressure

switch, stack switch.

2. Defective low limit,

operating control, safety

limit, or system

differential pressure

switch.

2. Jump control wires, one control at a

time to identify open circuit in control (no

continuity) FOR DIAGNOSIS ONLY.

3. Blower starts.

3. Defective inducer

(blower).

3. Check for 120 VAC at module pins

marked "INDUCER" (opposite gray and

white wires).

C. Ignitor heats up and

remains on (17-39

secs).

Ignitor via S9301A.

Red "IGNITOR" light on.

Red "PURGE" light off.

Blower continues to run.

Ignitor does not heat up -

look for heat up at ignitor

base.

Check for 120 VAC at pins marked

IGNR (blue wires) during "IGNITOR"

light "ON".

D. Gas valve

energized (37-43

secs).

Gas valve opens.

Red "VALVE/FLAME" light

on.

1. Stack switch does not

confirm air flow.

2. Gas valve has short.

Check for 24 VAC between orange and

yellow wires on gas valve when red

"VALVE/FLAME" light is on.

E. Ignitor off (39 sec)

Gas valve energized

(39 - 43+ sec).

Ignitor, air & gas source.

Ignitor monitors flame via

flame rectification to ground

(0.6 - 1.0 microamps).

Unit transfers to purge

12-15 seconds after

valve/flame light on and

repeats sequence.

See trouble shooting section under

"cross contamination" and "short

cycling" in service manual.

Quick Reference 

T

rouble Shooter

S9301A Control Module

Содержание 9600 HWG

Страница 1: ...service technician qualified in hot water boiler installation and maintenance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury pro...

Страница 2: ...ide Wall 5 2 4 Locating Unit for Proper Vent Height 5 2 5 Locating Unit with Respect to Ventilation 5 2 6 Locating Unit with Respect to Storage Tanks 5 SECTION 3 Installation 3 1 Installing Vent Pipin...

Страница 3: ...rements take precedence over the general instructions contained herein All electrical wiring is to be done in accordance with local codes or in the absence of local codes with 1 the National Electrica...

Страница 4: ...y AGA CGA for installation on combustible flooring in basements in closets utility rooms or alcoves It must not be installed on carpeting The location for the unit should be chosen with regard to the...

Страница 5: ...vent locations you select must permit direct pipe runs to the terminal from the boiler Since the 9600 HWG Water Heater is designed to drain any water that collects in the vent it is important that yo...

Страница 6: ...Install a shut off valve in the piping between the thermometer fitting and the tank The following steps are recommended for vent installation 1 Obtain the necessary 3 or 4 diameter plastic piping and...

Страница 7: ...ntains a minimum of 10 psi static pressure If water hardness is greater than 10 grains a water soft ening or particle suspension device must be installed be fore the heater or warranty will be void Co...

Страница 8: ...Page 8 LAARS Heating Systems Figure 7 Two temperature system Figure 6 Single 9600 HWG Storage Tank...

Страница 9: ...9600 HWG Water Heater Page 9 Figure 8 Multiple 9600 HWG s storage tanks...

Страница 10: ...t attempt because of air contained in gas lines In this case blower will stop after 5 minutes Should this happen turn off main switch Wait five minutes and turn on switch again If burner fails three t...

Страница 11: ...s or hose see Figure 9 3 The pressure relief valve should be operated manually at least once a year To do this place a suitable container under the relief valve drain pipe The discharge from this valv...

Страница 12: ...tall new O ring valve top and replace valve top on valve and install and tighten screws 6 Restore pressure to water heater bleed air from the petcock on the valve and restart water heater 7 Replace ac...

Страница 13: ...heater for the space heating application shall be suitable for use with potable water Toxic chemicals such as used for boiler treatment shall not be introduced into the potable water used for space h...

Страница 14: ...Defective low limit operating control safety limit or system differential pressure switch 2 Jump control wires one control at a time to identify open circuit in control no continuity FOR DIAGNOSIS ONL...

Страница 15: ...ge 15 Figure 16 Wiring diagram Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify Proper Operation After Servicing F...

Страница 16: ...Page 16 LAARS Heating Systems Figure 18 Lighting and shutdown procedures...

Страница 17: ...nstallation manual Set regulator for maximum run pressure of 9 3 Remove blower and inspect flame holder burner for hole 4 Check that the blower flanges and gas piping are sealed 6 4 Occasional Lockout...

Страница 18: ...310 Blower Assembly HWG 250 2400 086 Combustion Coil Assembly 9 2400 082 Flame Holder 7 2400 308 Flame Holder HWG 250 2400 286 Ignitor 2400 088 Capacitor Motor Starter 2400 224 Control Board 2400 014...

Страница 19: ...9600 HWG Water Heater Page 19...

Страница 20: ...vice Advisors 20 Industrial Way Rochester NH 03867 603 335 6300 Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars co...

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