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Oval 80 and Sentinel Radiant Tube Brood Heaters

www.lbwhite.com

Owner’s Manual • Oval 80 and Sentinel

TABLE OF CONTENTS

Heater Speci

cations ......................................................................................................4

General Information ........................................................................................................5

Safe Clearance From Combustibles ...............................................................................5

Temperature Sensor Location ........................................................................................5

Safety Precautions .........................................................................................................6

Inlet Air Requirements ....................................................................................................9

General Installation Instructions ...................................................................................10

Initial Set-Up .................................................................................................................12

Hanging the Tubes .......................................................................................................12

Installing Re

ectors & Supports ...................................................................................14

Air Turbulation Strips & Vent .........................................................................................15

Sediment Trap Assembly ..............................................................................................15

Manual Shut Off Valve, Hose & Regulator Assembly ...................................................15

Brood Heater Controls ..................................................................................................16

Start-Up Instructions .....................................................................................................17

Shut-Down Instructions ................................................................................................17

Cleaning Instructions ....................................................................................................18

Maintenance Instructions ..............................................................................................19

General Service Instructions ........................................................................................19

Igniter

.................................................................................................................20

Motor and Fan ....................................................................................................21

Air Differential Pressure Switch, Tubing & Pressure Ori

ces .............................21

Gas Control Valve and Burner Ori

ce ................................................................22

Transformer

........................................................................................................22

Igntion

Control

....................................................................................................23

Gas Pressure Checks ........................................................................................23

Troubleshooting Information .........................................................................................26

Electrical Connection and Ladder Diagram ..................................................................30

Heater Component Function ........................................................................................31

Parts Identi

cation

Parts

Schematic

.................................................................................................32

Parts

List

............................................................................................................33

Warranty Policy.............................................................................................................36

Replacement Parts and Service ...................................................................................36

WARNING

Standard products are manufactured to operate at optimum ef

ciency at

elevations between 0 and 610m above sea level.

If operated at higher elevations the product will not function correctly and may

function in an unsafe nature. Products providing proper operation for alternate

elevations may be available.

If you require a high elevation product, did not specify when ordering, and/or

the box this unit came in does not have an alternate altitude designation

sticker please contact technical support.

Содержание AR080

Страница 1: ...1 608 783 5691 www lbwhite com 恭喜您您刚刚购得了世界上品质最佳的家禽圈舍用辐射管式育雏取暖器 L B White 辐射式育雏取暖器性能出众由资深育雏取暖器厂商采用最新技术研发而成 L B White 感谢您对于我们产品的信赖如果您有任何的意见或建议欢迎拨打免费电话 001 608 783 5691 联系我们可用于丙烷气或天然气 1 美国注册专利号 9 303 880 Oval 80 Sentinel 辐射管式育雏取暖器 AR080 1 AT 125 23 4 kW 36 6 kW 用户手册及说明书在线查看手册可登录网站 www lbwhite com 请参见内部装配说明适用海拔高度信息详见内封面请扫描二维码您可以用手机扫描查看链接或登录网站 http i youku com lbwhite 查看 L B White 育雏取暖器的...

Страница 2: ...条与排气口 15 除垢阀装配 15 手动断流阀软管和调压阀装配 15 育雏取暖器控制 16 启动说明 17 关停说明 17 清洗说明 18 维护说明 19 总体维修说明 19 点火器 20 电机与风扇 21 空气压差开关软管与压力节流孔 21 燃气控制阀与燃烧器节流孔 22 变压器 22 点火控制 23 燃气压力检查 23 故障诊断资料 26 电路接线梯形图 30 育雏取暖器组件功能 31 部件信息部件原理图 32 部件清单 33 保修政策 36 替换件与维修 36 警告标准设备应置于海拔 0 610 米处方可实现最大工作效率海拔过高将会导致设备无法正常运作同时伴随一定风险公司正考虑推出可用于不同海拔高度的设备如果您需要在高海拔地区使用本产品但在订购时又无法知悉该型号产品所适用的海拔高度请联系我们寻求技术支持 ...

Страница 3: ...的燃气供应商出于您的安全考虑请勿在本产品或其他电器附近储存或使用汽油或其他易燃汽液一般危险警告失于遵守随本育雏取暖器提供的注意事项和说明可能导致人员死亡人员肢体重伤或烧伤火灾爆炸进而造成财产损失因缺乏足够的空气供应或一氧化碳中毒而窒息触电安装使用本产品前请先阅读本用户手册本产品的用户和维修人员须能够阅读理解并遵守说明书中的内容要求请收好本用户手册便于今后参考使用用户手册与更换标签均免费查看网站或寻求协助请致电 1 608 783 5691 联系 L B WHITE 警告在育雏取暖器的燃气入口处必须提供适当的燃气供应压力供气压力具体值请参照参数标牌供气压力不得高于育雏取暖器入口所示的上限值否则可能导致火灾或爆炸火灾爆炸可能引起严重的人员伤亡或栋舍损毁供气压力不得低于育雏取暖器入口所示的下限值否则可能导致燃烧不充分燃烧不充分可...

Страница 4: ...方米 2 27 3 54 可用于输入调节的供气压力千帕毫巴英寸水柱最大液态丙烷气 3 36 33 6 13 5 天然气最小液态丙烷气 2 74 27 4 11 0 天然气 1 74 17 4 7 0 燃烧器歧管压力千帕毫巴英寸水柱液态丙烷气 2 49 24 9 10 0 天然气 1 0 10 0 4 0 燃烧所需通风量立方米小时 238 电机参数 30 瓦特每分钟 2500 转顺时针旋转电力供应伏特赫兹相 220 230 50 1 安培值启动安培值 1 0 连续运行 0 7 育雏取暖器与最近可燃物间的最小安全距离米详见第5页图1 顶部 0 3 侧面 0 76 1 83 排气端 1 83 辐射管下方 1 52 1 83 温度传感器位置详见用户手册第5页图2 ...

Страница 5: ...够全面理解育雏取暖器及其工作原理燃气管道的安装和维修育雏取暖器的安装和维护都需要持续的专家培训和具备燃气育雏取暖器的相关知识不得交由无资格人士负责一般信息距可燃物安全距离温度传感器位置如果对于设备使用您还有任何的问题请联系当地 L B White 产品经销商或者联系 L B White 总公司寻求协助 L B White 施行产品持续优化的政策有权自行变更产品的规格与设计方案无需告知他人图1 图2 燦燭燨 ५ 燦燭燨 ५ 燦燭燨 ५ 燦燭燨 ५ 燥燨 ५ 燦燭燨 ५ 燦燭燨 ५ 燦燭燨 ५ 燥燨 ५ 水线水线内侧育雏取暖器料线传感器应直接装于水线内侧上方距垫料 30 5 45 7 厘米 1 52 米料线 SENTINEL OVAL 80 9 4 4 2 ५ 5 2 ५ ѭ ۀ 䏝ॣࣩѸ ѭ ۀ ֺ ݪ Ժ५ 0 76 0 7...

Страница 6: ...再次发生并为您重新启动设备某些人群不适合闻燃气味某些人群在闻到丙烷气或天然气的人工化学气味时会表现出不适症状您需要事先确认自己是否可以识别燃气味道掌握辨别丙烷气和天然气气味的方法您可以向本地丙烷气经销或天然气供应商索要一本刮嗅手册借此来熟悉燃气的味道吸烟会导致嗅觉的减弱长期身处某气味氛围中会导致人体对于该气味的敏感度降低动物圈舍的气味可能会掩盖住燃气的气味丙烷气和天然气的气味添加剂为无色物质且在某些环境中其气味强度会有所减弱若泄漏情况发生在地下气体穿过土壤时便会滤出气味添加剂丙烷气的气味添加剂会根据水平高度的不同而呈现出不同的气味强度因为丙烷气比空气重因而较低区域的气味会显得更加浓重即使是最轻微的燃气气味也不要放过持续探测燃气味即使是轻微的味道也应慎重对待请立即采取如前所述的行动燃气气味安全注意事项 ...

Страница 7: ... 经充分培训具备安装维修更换各类燃气管线的经验包括选装正确设备选取尺寸适合的管道和气罐以上工作应依照所有当地省份及国家的规范并且符合厂商要求进行 2 所有 L B White 育雏取暖器应依照所有当地省份及国家的相关规范进行安装和使用包括燃气系统燃气装置电力和安全等方面的现行规范您可向您的燃气供应商当地执业电工当地消防部门等政府机构或您的保险代理人了解相关规范要求 3 室内安装仅限农业家禽圈舍不得用于人类住宅 4 育雏取暖器运行或已接通电源或燃气时请勿对其进行移动操作或维修 5 妥善选择本育雏取暖器安装地点便于对设备进行彻底冲洗水洗仅可用于本育雏取暖器外壳组件详见清洗说明燃烧箱或管道的内部严禁水洗清洗育雏取暖器内部及内部组件时仅能使用压缩空气软刷和干布经外部冲洗的育雏取暖器在彻底晾干之前严禁...

Страница 8: ...常运行该检验每年至少进行一次 12 不使用时请切断设备的燃气供应 13 本设备配备三线电力系统火线零线和地线育雏取暖器的电源线可带或者不带插头并且插头带有或者没有地线插销在任何情况下育雏取暖器必须使用电源线中的地线正确连接至接地电源未能正确使用接地插座会导致触电人身伤害或者死亡 14 直燃式育雏取暖器会进行至多三次的点火尝试若三次点火均未能成功控制系统将锁死燃气控制阀若控制阀锁死后仍能闻到燃气气味请立即关闭燃气供应阀逸出的燃气可能产生集聚在确认将其彻底清除前严禁重启设备无论何时请至少等候 5 分钟再重启设备 15 对于丙烷气和天然气一律只能使用正规的燃气软管或经认可的易弯曲的连接 ...

Страница 9: ...自阁楼或通过护檐下的侧墙取得详见图3和图4 进气口的所有接缝和接头均须密封请勿在进气系统中使用过滤器进气系统应尽可能保持笔直无法避免弯曲时角度应在1 90 关于育雏取暖器的安装如果您还有任何问题可联系 L B White 公司严禁从以下场所抽取用于燃烧的入口空气圈舍内部存在负压真空的阁楼或其他位置负压会影响育雏取暖器风扇的抽气作业相关位置包括但不限于 a 阁楼拱腹通风区小于脊盖通风区的房屋 b 育雏取暖器进气口位于圈舍风机 6 1 米之内 c 因风等自然元素引起了负压的场所图3 通风盖空气入口管道顶装法兰距屋顶内侧 30 5 厘米夹钳 A 沿进气管道向下滑动法兰直至触及管道斜面 B 通过三枚自钻螺钉将法兰接至管道处 C 紧紧将通风盖连同滤网推入进气管道在托梁附近的天花板处扣凿一处直径为 10 8 厘米的孔洞铺展...

Страница 10: ...确保取暖器与捕捉机垫料散播机等设备间留有足够空间安装说明图4 在将 10 厘米直径的PVC管接至燃烧箱时请使用长度为 10 厘米以上的挠性管连接燃烧箱至 15 2 厘米直径的PVC管的连接材料需在当地购买每隔 1 52 米安装支座防止进气管下垂进气管不超过6 1米时使用内径为 10厘米的PVC管超过6 1米使用内径为15 2厘米的PVC管请勿将育雏取暖器的进气口安放在圈舍的进气口处将进气管固定在墙上进气口用入口盖 24861 10 厘米PVC 管对于 10 厘米或 15 2 厘米的PVC 管也可采用 6毫米 6毫米的钢丝网墙壁屋顶进气管侧墙进气总体安装说明 4 确保育雏取暖器的安装不会干扰到水气电等线路的正常运行 5 选定燃气软管的安置位置确保其远离管道育雏取暖器反射罩和燃烧箱 6 请确保所有随育雏取暖器运至的附件 ...

Страница 11: ...有接点软管接点配件和接头以及燃气流量控制阀出入口接点发现燃气泄漏后请在旋紧接点前先检查丝接的相关组件并清洁酌情使用密封胶之后旋紧燃气接点阻止气体泄漏泄露无法阻止可在必要时更换相关部件或组件确保所有的燃气泄露事故在进一步发展前均能被及时发现并得到妥善的解决 10 请于燃气控制阀入口处安装除垢阀以防异物管道杂质管道鳞屑进入气阀碎屑吹入气阀可能导致阀门失灵因而引起严重的漏气事故漏气事故会招致火灾或爆炸造成设备设施的损毁甚至人员死亡正常安装的除垢阀能够有效防止异物进入气阀并确保气阀的安全运行 11 接有管道系统的育雏取暖器须配有一处易接触到且正规的手动截流阀距离其所控制的育雏取暖器在1 82米以内 12 为确保育雏取暖器正常运行所装燃气供应管道的尺寸必须正确您可以通过您的燃气供应商或 L B White 公司了...

Страница 12: ...在燃烧器壳的嵌合端上 a 管道焊接缝必须向下 b 管道非嵌合端须完全推至邻近管道的嵌合端中 c 夹钳须位于管道接点中央 d 夹钳螺栓须向上 e 夹钳螺栓须旋紧紧固双螺栓紧固双螺栓至 47 5 牛顿米完成螺栓紧固 Sentinel 育雏取暖器最终紧固螺栓至 88 牛顿米 Oval 80 育雏取暖器最终紧固螺栓至 59 7 80 牛顿米初始安装图5 图6 SENTINEL 图7 OVAL 80 ۛ ړڏ ऄନЉ 䏝 ॣऄ夊ߛ ت ெ ړڏ ऄ夊ߛ ीࠩҴՌ ५ 䏝 ࠩܭ Ռ ॻ ऄନ ਃ曝Ո چ 㯵 И ס জ জ জ জ জ জ ீ ݵ ѹйД㯵 Ф ࣆࢻঔ բ բ ख़ জ জ জ জ জ ਃ曝Ո چ 㯵 И ס জ জ জ জ জ জ ீ ݵ ѹйД㯵 Ф ࣆࢻঔ բ բ ख़ জ জ জ জ 17 维修过程中发现的任何设备缺陷应当第一时间排除并将育雏取暖器重新投入使...

Страница 13: ...ߌ ץ ଫ夊 ߛզІ ॡଂ䐀 ܯ ফզЇ шࡱ支 ۋ Ј 敕ଥॡ ॡଂ䐀 ܯ ফ ץ ଫ ࠔग ੇ ହ ੇ 圆形管道吊架安装 SENTINEL 与 OVAL 80 均匀放置夹钳夹钳必须位于管道嵌合端和非嵌合端的正中 OVAL 80 育雏取暖器椭圆管道吊架安装圆形管道至椭圆管道夹 7 6 厘米圆形夹居中螺栓向上 7 6 厘米圆形管道椭圆管道正确安装错误安装 3 套上吊架连接链条 4 连接并悬吊剩余管道继续步骤 2 中的流程 5 悬吊管道组件时应使其保持水平或斜向下管道每隔 3 05 米与燃烧箱的坡度不得超过 2 54 厘米 ...

Страница 14: ...罩的折叠通道中反射罩未装法兰的一端将覆盖邻近反射罩装有法兰的一端法兰桥式支架连接条凹面向上您可以参照图9及以下说明内容 1 通过吊架滑动反射器直至其距离燃烧箱 0 3 0 6 米 2 在反射罩端套上端盖需用到 4 枚 U 型夹向上推动反射罩至燃烧箱止 3 以下步骤仅限 Sentinel 育雏取暖器在反射罩最靠近燃烧箱的一端安装支架反射罩的中央及各端头也需安装支架请勿将支座直接安装至同一反射罩的吊架旁安装反射罩与支架 4 请使用带凹面的连接条连接反射罩详见下图 5 其余反射罩的安装请重复步骤 3 和 4 6 使用U型夹将剩下的盖板固定至最后一个反射罩上反射罩端头示意图含折叠通道虚线区域代表折叠通道内的连接器 ...

Страница 15: ...贴椭圆管道不得超出管道后端将 T 型管螺纹短管和帽装至育雏取暖器燃气进口处详见图12 妥善紧固除垢阀组件须垂直安装请借助正规的燃气泄露探测器检验所有燃气接点的连接情况 1 组装各组件详见图13 本示意图仅限用于展示各组件的整体装配情况无论安装至何处调压阀的排气口必须始终向下确保软管的安装位置远离育雏取暖器 2 妥善紧固所有接点并检查是否有燃气泄漏无论管道采用何种设计在最后一根管道的尾端套紧排气罩固夹带请勿直接将排气罩固夹带缠在管道上用力推动带阻至触及管道边缘为止详见图11 妥善紧固固夹带螺钉确保活动挡板升降自由空气扰流条与排气口除垢阀装配手动断流阀软管和调压阀图10 图12 图13 图11 排气口活动挡板必须处于可自由升降的状态带阻夊ঋएॡ ֹॡ 夊ঋएॡ ٯ 出口端通往燃气控制阀入口在管道末端 3 05 米处插入扰...

Страница 16: ...修面板或参照本手册启动说明的相关内容在将恒温器或控制器连接至燃烧箱时先拔出接头塞再通过电源线旁的水密接头铺设接线详见图14 若连接器经紧固后未能彻底密封请在连接器接线入口处涂抹硅树脂所有互连的恒温器接线须至少配有 18 号线以防电压降低确保点火控制的 W 端头所接收电压为来自恒温器或栋舍控制器的 24 伏交流电压 A 配有单级燃气控制阀的育雏取暖器 1 连接恒温器组串联线路将育雏取暖器电源线接至恒温器线组的凹孔将线组阳插头插入正规的延长电线或者墙壁插座内育雏取暖器控制警告触电风险在与温控模块互连之前请先断开育雏取暖器电源否则可能导致触电触电可能引起人员重伤或死亡图14 图15 恒温器电缆安装完毕后请妥善紧固连接器 2 恒温器接线详见图15 旋下黄色及橙色电线的接线螺帽参照育雏取暖器上的电路图为恒温器接线 3 连接栋舍控制器详见...

Страница 17: ...有一枚红色的 LED 发光二极管状态灯红光恒定表示育雏取暖器运行正常红光闪烁表示育雏取暖器运行出现故障您可以参照位于检修门内部的故障诊断标记以获取故障诊断协助 5 发出供暖指令后红色 LED 状态灯发光电机启动并运行五 5 秒点火前为确保人员安全和设备的正常运行需事先进行预先纯化过程五 5 秒后点火器将开始打火成功点火后琥珀色 LED 灯发光此时表明燃气控制已开启且热量输出已达到最大值详见图18 6 点火控制会至多进行三次的点火尝试每次点火尝试耗时约 10 秒若主燃烧器未能成功点燃系统将被锁死同时红色 LED 灯发三闪模式光注意新装设备的燃气软管中易残留空气在空气最终纯化完成并点火之前本育雏取暖器可能会进行一次以上的点火尝试关停说明以清洗维护修理为目的欲关停本育雏取暖器时须遵循步骤 1 4 除非...

Страница 18: ...铸件喉部无灰尘聚集 c 水洗时严禁将水溅入燃烧箱或管道中请留意并遵循清洗说明中的警告内容相同警告内容也可见于育雏取暖器机身警告水洗仅可用于本育雏取暖器外部水洗时应确保燃烧箱已断开电源燃烧箱检修窗处于闭锁状态水喷嘴喷水时距离燃烧箱和辐射管不少于6英尺水洗燃烧箱各个面时请于 10 秒内将水压维持在 3 10 巴以下燃烧箱水洗后应至少晾晒 1 小时或完全干透后方可再次通电使用违规清洗可能导致以下险情的发生进而引起人员重伤或财产损失因燃烧箱内电力组件接点和电线导致的触电或组件故障因燃气控制组件导致的锈蚀锈蚀可进一步引起燃气泄露从而招致火灾或爆炸清洗燃烧箱内部组件时请使用压缩空气或柔软干燥的刷子和布警告火灾烧伤和爆炸风险本育雏取暖器的燃气管理系统安全系统和气流系统包含有电力与机械组件电力与机械组件可能因尘土污垢 ...

Страница 19: ... 立即更换在阅读并理解所有说明内容之前请勿运行本育雏取暖器年检检查进气组件确保进气口及其管道畅通无阻请您的燃气供应商对所有的燃气管道进行泄露或燃气管线限制检查同时请您的燃气供应商清洗在燃烧箱入口除垢阀处集聚的碎屑老化的调压阀可能运行不佳请您的燃气供应商检查所有已装调压阀的生产日期码并检查其至设备的输送压力从而确保调压阀可继续使用总体维修说明 1 除非维修需要开启阀门或接通电源否则在维修前务必关闭育雏取暖器的燃气供应阀并断开设备电源 2 打开燃烧箱检修窗查看控制组件维修完成后请将检修窗闭锁 3 重装设备时将对应维修步骤倒施即可确保各燃气接点均已妥善紧固 4 清洁设备燃烧器节流孔及压力开关节流孔时请使用压缩空气或柔软干燥的碎布请勿使用锉刀钻头凿子等清洁节流孔否则将导致节流孔扩大引起点火或燃烧问题若节流孔无法正 ...

Страница 20: ...Sentinel 20 环境中因而须定期对点火器尖头进行维修点火器 A 替换 1 旋下点火器固定螺钉详见图19 2 转开点火器直至燃烧器清楚显现示例详见图20 Sentinel 在卸除点火器时严禁使用蛮力或弯折点火器在卸除点火器时严禁使用蛮力或弯折燃烧器叶片 3 将点火缆线的橡胶套从点火器上取下 B 维护 1 确保间隙为 3 毫米详见图21 所示为 Sentinel 点火器 2 通过砂布清洁电极与接地棒 3 确保电机绝缘基座未开裂图19 图21 螺钉电极接地棒间隙 3毫米图20 燃烧器叶片 ...

Страница 21: ...图23 风扇电机外罩应视为同一组件空气压差开关软管与压力孔口为使育雏取暖器能够正常运行请确保透明软管清洁无垢已正常与燃烧器铜管及压差开关配件相连详见图24与图 25 请保持空气压差开关节流孔畅通必要时使用压缩空气进行清洁从开关移除相应的节流孔详见图25 将其对准光源查看是否堵塞若已堵塞请清洁节流孔确保节流孔已推回至开关上的正常位置绿色对应开关黑色立管蓝色对应白色立管在维修空气压差开关时请勿调节压差开关若管道节流孔检查后开关无法接通电路须更换开关请勿使开关跳线否则育雏取暖器的点火控制将被锁死图22 图23 螺帽图24 图25 燃烧器铜管孔口蓝色绿色开关管 ...

Страница 22: ...下燃烧器节流孔卸除燃烧器节流孔旋开 4 枚燃烧器安装螺柱取下燃烧器金属板详见图27 变压器变压器图30 可将主电源电压减为 24 伏交流电压 24 伏交流电压将通过恒温器如使用或直接输往点火控制器点火控制器接收 24 伏交流电压后便会启动点火程序红色 LED 灯发光如果变压器接收主电源电压但端头却无 24 伏交流电压输出则表明该变压器已损坏此时育雏取暖器无法运行燃烧箱的红色 LED 也不会发光图26 图28 图29 图27 管道燃烧器螺帽燃烧器金属板节流孔燃气控制阀遵循先前燃气控制阀与燃烧器节流孔中的步骤之后参照以下 Sentinel 或 Oval 80 育雏取暖器的步骤 Sentinel 育雏取暖器旋下燃气控制阀固定架螺钉螺钉位于燃烧箱顶外部详见图28 Oval 80 育雏取暖器旋下 4 枚燃气控制阀固定螺钉 ...

Страница 23: ...火控制的 24 伏交流电压电压未达到要求将使点火控制失灵 FS 无端子 R 无端子 X 无端子 C COM 控制与燃烧器接地也可根据需要参考本手册运行顺序内容了解供暖指令下的点火控制的运行方式燃气压力检查以下是燃气压力检查的一般流程详见育雏取暖器参数标牌或本手册第 4 页不同燃气的燃气压力存在差异在燃气控制阀入口处测得的燃气压力为入口压在燃气控制阀出口处测得的燃气压力为燃烧器歧管压所需材料数量描述 2 燃气压力计最大读数 9 千帕可从 L B White 处订购部件编号 00764 1 套管 1 2 英寸 1 8 英寸 1 1 8 英寸倒钩接头 1 3 16 英寸内六角扳手 A 准备 1 断开育雏取暖器电源并关闭育雏取暖器入口处的燃气供应阀 2 从除垢阀移除低位螺纹管与盖帽并安装套管与 1 8 英寸美制椎管螺纹倒钩接头详见图32 3...

Страница 24: ...占可移除燃烧箱进气管并沿燃气控制阀入口至出口的路径铺设仪表管道详见图35 图33 图34 图35 塞子连接器入口压力旋塞出口压力旋塞 5 关闭并锁住燃烧箱打开育雏取暖器的燃气供应阀重新通电启动设备 B 压力读数 1 育雏取暖器运行时压力计所示压力读数应符合参数标牌要求 2 入口和出口处的压力计读数是否参数标牌要求如是无需进一步检测或调整直接跳至步骤 D 3 若入口压力不符合参数标牌要求则育雏取暖器的调压阀需要进行调节 4 若入口压力正确但燃烧器歧管压力不符合参数标牌要求则燃气控制阀内的压力调节器将请求调整请参照以下说明为精确设定燃气控制压力可根据需要选择将燃烧箱开启或关闭锁存 C 设置燃气控制将恒温器设至最高设定值此时位于燃烧箱窗口处的琥珀色指示灯点亮同时燃气控制启动若歧管气压与参数标牌不符可沿顺时针或逆时...

Страница 25: ...式育雏取暖器用户手册 Oval 80 与 Sentinel 25 D 完成 1 关闭育雏取暖器燃料控制阀使其燃尽残余燃料 2 断开育雏取暖器电源 3 移除仪表及关联硬件在燃气控制阀和连接器中安装塞子妥善紧固所有部件关闭并锁住检修窗在必要时可再次将进气管接至燃烧箱处 4 再次将软管和转接头接至除垢阀处并加以紧固 5 开启燃料供应阀并重新接通育雏取暖器电源启动育雏取暖器检验是否存在燃气泄漏将恒温器设置至目标温度 ...

Страница 26: ...取暖器可能随时启动对本系统进行故障诊断时可能需要在通电通气的情况下运行机组设备在育雏取暖器工作时务必时刻警惕无视上述警告可能导致财产损毁人员伤亡灯光闪烁表明设备出现故障诊断灯会先按模式进行闪烁之后有停顿再重复之前的闪烁模式直至故障排除故障诊断时您可以通过下表了解所查找的内容位于哪一页问题页数需要供暖时指示开启的LED灯未亮 27 LED 灯诊断灯闪烁 A 一闪 28 B 两闪 28 C 三闪 29 D 四闪 29 E 五闪 29 只有在完成了每个步骤且流程图中建议更换时才应更换部件根据流程图发现故障后您可以根据需要参考维修部分的内容了解拆卸更换组件的流程方法直接点火运行顺序线路电压被送往点火控制与变压器变压器将线路电压减为 24 伏电压并送往恒温器恒温器发出供暖指令恒温器将 24 伏电压送往点火控制点火控制模块执行自...

Страница 27: ...经电源线的电压是否正常点火期间是否有 24 伏电压向点火控制 W 端头供应更换点火控制电路接点接触不良或电线破损修理或更换从恒温器到点火控制 W 端头出现电压降从恒温器到点火控制 W 端头的电线线号不对是否已将恒温器设置高于室温恒温器是否存在缺陷检查出入恒温器的供应电压输往变压器的电压是否正常检查变压器的电路接点和电源根据需要进行修理更换变压器变压器是否供应24伏电压更换恒温器将恒温器设置高于室温查看参数标牌了解所需电源要求确保供应电压正常检查栋舍电力系统断电器检查电源线的连续性将育雏取暖器插头插入电源插座否否否否否否否否是是是是是是是是 ...

Страница 28: ...气验证红色 LED 灯闪烁压力开关是否处于闭合状态检查连续性压力开关是否处于开启状态检查连续性输往风扇电机的电压是否正常电机存在缺陷更换电机点火模块存在缺陷更换模块电机接线或接点存在缺陷维修或更换接线与接点燃烧箱密封垫是否撕裂或丢失点火模块所用电压是否正常电机轴处风扇是否松脱输往育雏取暖器的电压是否正常确保电压正常检查电源断电器等确保铜管或透明压力开关管畅通无阻检查空气压差节流孔如果堵塞用压缩空气清除压力开关失准更换压力开关更换燃烧箱密封垫确保所有燃烧箱隔间均已正常密封紧固风扇叶的固定螺钉更换空气压力开关点火控制存在缺陷否否否否否否是是是是是是是 ...

Страница 29: ...行了连续性检查确认点火器所接电压为高电压在进行以下测试时请关闭燃气供应可能需要他人协助 A 打开燃烧箱从点火控制处断开点火引线在引线连接处放置一枚螺丝刀尖头距点火控制 3 4 毫米启动育雏取暖器风扇电机启动时短接空气压力开关若未发现打火火花请更换点火控制 B 若发现打火火花重新将电缆连至点火控制处断开点火器的导线使螺丝刀距离保护套内的导线3 4毫米启动育雏取暖器风扇电机启动时短接空气压力开关若未发现打火火花请更换点火导线若发现打火火花请更换点火器间隙应为 1 8 英寸检查连续性若读数过大或趋近无限请更换电缆将电缆连至点火器和点火控制处输往育雏取暖器的气压是否正常育雏取暖器是否正常接地 24 伏电压是否已输往燃气控制阀是否对燃烧器节流孔或铸件进行了堵塞检查移除节流孔与铸件通过压缩空气或软刷清除将正常的燃气供...

Страница 30: ...IW ởᖒമ 150 30689 REV A T MV M GV PDS 䘀㹼ᤷ 8 7 L E D L E D IG 240V Ⲵ 䘎᧕മԕ ᧕ݽ 㓯䭉䈟㛢䳿㔤 ᰦ䈧䰵㛢䳿ਆ ಘ C 150 24V 䳿ਆ ಘᐕ ᑨ ELECTRICAL CONNECTION DIAGRAM TX ᓖⲴ ᓖᤷḷǄ ELECTRICAL LADDER DIAGRAM 䘎᧕മ L1 IND PS2 PS1 W FS R X IGC MV COM ਆ ಘ 䳌㔤 ਾ䈧Ựḕ 䇔㛢 MV L1 CAUTION REFER TO THE BROOD HEATER S ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING TO AVOID WIRING ERRORS BROOD HEATER MALFUNCTION CHECK FOR PROPER OPERATION AFTER...

Страница 31: ... 变压器电力控制装置可将较高的进线电压转变为较低的出线电压便于特定的控制装置使用燃烧器铸铁组件用于引导燃气为引燃提供场所燃烧器节流孔黄铜制计量装置用于限定燃烧器供气量燃烧器管道用于传导燃烧器点燃燃气生成的热量空气压差开关安全装置在开启气阀前用于确保燃烧箱内正压与真空压正常电火花点火控制模块电子印刷电路板可于自动点火系统中收发各控制模块的电压该控制面板具有重大的安全意义若燃烧器火焰熄灭可通过该面板关停整个育雏取暖器从而切断燃气供应风机外壳用于为实现高效空气移动而输送空气的腔室风机叶轮与电机及风机罩配合的部件用于在燃烧器壳内产生压力此压力会将燃烧器火焰沿着燃烧器管散布燃气控制阀电力装置由低压调节器和电磁阀构成用于燃烧器组件的燃气控制燃气软管具有弹性的连接装置用于将栋舍内的燃气管道向育雏取暖器输送...

Страница 32: ...Oval 80 与 Sentinel 辐射管式育雏取暖器 www lbwhite com 用户手册 Oval 80 与 Sentinel 32 维修零件信息原理图 26 29 7 10 9 8 27 22 28 30 25 19 18 23 24 17 5 15 21 16 20 11 14 13 6 5 3 2 1 4 12 ...

Страница 33: ...夹钳用于 Oval 80 572893 5 夹钳用于 4英寸 10公分圆形管道 Sentinel 573009 夹钳用于 3英寸 7 6公分圆形管道 Oval 80 572842 6 吊架用于 4英寸 10公分圆形管道 573004 吊架用于3英寸 7 6公分圆形管道 572852 7 吊架用于椭圆管道 572870 8 U 型夹 4 枚 572868 9 端帽配 4 枚 U 型夹 572869 10 反射罩配端帽和 U 型夹 572895 11 窗口塞配 O 型环 570002 12 闩锁 572867 13 红色 LED 灯 571333 14 琥珀色 LED 灯 572813 15 接线安全带 572848 16 点火器配托架 Sentinel 500 24972 Oval 80 572855 17 点火电缆 572847 18 空气压差开关 500 26809 1...

Страница 34: ... 燃气控制阀丙烷或丁烷 522076 天然气 522078 25 电机配风机外壳组件 Sentinel 573422 Oval 80 573358 26 接点配塞子 500 22571 27 电源线 571734 28 燃气软管 1 83 米 12 7 毫米配转接头刚性带转环 550 20713 29 转接头 1 2 美制椎管螺纹 1 2 美制平行管螺纹 500 25873 30 调压阀二级丙烷或丁烷燃气附件单独出售 550 06553 调压阀二级天然气附件单独出售 500 24414 31 燃烧箱完整密封垫组件未安装 572896 ...

Страница 35: ...Oval 80 与 Sentinel 辐射管式育雏取暖器用户手册 Oval 80 与 Sentinel 35 注意 ...

Страница 36: ...示担保适销性或针对某特定用途的适用性等本公司明确表示均将不予承诺若因法律程序使默示担保未能被有效免责则该默示担保的持续时间将被限定为上述适用担保的持续时间上述担保的补救仅限此处可用的补救对于因销售操作使用设备而直接或间接导致的附带损失或间接损失 L B White 将不予赔偿同时在任何情况下 L B White 针对某设备的赔偿包括因过失或严格赔偿责任而产生的索赔不得超过该设备的购买价格一些国家禁止对默示担保的持续时间进行限制即您可能不适用于上述限制条款一些国家禁止对附带或间接损失进行排除或限制即您可能不适用于上述限制或排除条款本担保赋予您特定的法律权利同时根据不同国家的相关政策您还可以获得其他权利您可以登录网址 http www lbwhite com product registration 登记您的设备信息从而获取...

Страница 37: ...oultry confinement buildings Your new L B White radiant brood heater incorporates the benefits from the most experienced manufacturer of heating products using state of the art technology We at L B White thank you for your confidence in our products and welcome any suggestions or comments you may have call us toll free at 001 608 783 5691 Propane Vapor Withdrawal or Natural Gas 1 Listed under U S ...

Страница 38: ...an 21 Air Differential Pressure Switch Tubing Pressure Orifices 21 Gas Control Valve and Burner Orifice 22 Transformer 22 Igntion Control 23 Gas Pressure Checks 23 Troubleshooting Information 26 Electrical Connection and Ladder Diagram 30 Heater Component Function 31 Parts Identification Parts Schematic 32 Parts List 33 Warranty Policy 36 Replacement Parts and Service 36 WARNING Standard products ...

Страница 39: ...TY DAMAGE OR LOSS FROM FIRE OR EXPLOSION ASPHYXIATION DUE TO LACK OF ADEQUATE AIR SUPPLY OR CARBON MONOXIDE POISONING ELECTRICAL SHOCK READ THIS OWNER S MANUAL BEFORE INSTALLING OR USING THIS PRODUCT ONLY PERSONS WHO CAN READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS BROOD HEATER SAVE THIS OWNER S MANUAL FOR FUTURE USE AND REFERENCE OWNER S MANUALS AND REPLACEMENT LABELS AR...

Страница 40: ...6 13 5 NG MIN LPG 2 74 27 4 11 0 NG 1 74 17 4 7 0 Burner manifold pressure kPa mbar In W C LPG 2 49 24 9 10 0 NG 1 0 10 0 4 0 Ventilation air required to support combustion m hour 238 Motor characteristics 30 Watts 2500 RPM CW Rotation Electrical supply Volts Hz Phase 220 230 50 1 Amp draw Starting 1 0 Continous Operation 0 7 Minimum safe distances of heater from nearest com bustible materials m S...

Страница 41: ...er and how it functions The gas supply line installation and the repair instal lation and servicing of the brood heater requires con General Information Safe Clearance from Combustibles Temperature Sensor Location tinuing expert training and knowledge of gas brood heaters and should not be attempted by anyone who is not so qualified Contact your local L B White distributor or the L B White Company...

Страница 42: ...s dealers and your local natural gas supplier utility will be more than happy to give you a scratch and sniff pamphlet Use it to become familiar with the fuel gas odor Smoking can decrease your ability to smell Being around an odor for a period of time can affect your sensitivity to that particular odor Odors present in animal confinement buildings can mask fuel gas odor The odorant in propane gas...

Страница 43: ...al codes as well as the manufacturer s requirements 2 All installations and applications of L B White brood heaters must meet all relevant local state and national codes Included are L P gas electrical and safety codes Your local fuel gas supplier a local licensed electrician the local fire department or similar government agencies or your insurance agent can help you determine code requirements 3...

Страница 44: ... and may or may not incorporate a pin for the ground wire In any case the brood heater must be properly connected into a grounded electrical supply using the ground lead in the power cord Failure to use a properly grounded receptacble can result in electrical shock personal injury or death 14 Direct ignition brood heaters will make up to three trials for ignition If ignition is not achieved the co...

Страница 45: ... be sealed Do not use any filters on the air inlet system The air inlet system must be kept as straight as possible No more than 1 90º bend is allowed Contact L B White Co if you have any questions regarding the installation of the heater Inlet air for combustion MUST NOT be drawn from Inside the confinement room An attic or location where negative pressure vacuum affects the air draw of the heate...

Страница 46: ...g 10 cm PVC to burner box An adapter connection for the burner box to the 15 2 cm PVC must be obtained through local source Install supports every 1 52 m to prevent inlet sagging For inlet runs up to 6 1 m use smooth 10 cm ID PVC For runs over 6 1 m use 15 2 cm ID PVC Do not locate the heater s air inlet by any building air inlet Secure inlet to wall Air inlet use inlet cap 24861 for 10 cm PVC Can...

Страница 47: ... necessary replace the parts or components involved if the leak cannot be stopped Ensure all gas leaks have been identified and repaired before proceeding 10 Install a sediment trap at the gas valve inlet to prevent foreign materials pipe compound pipe chips and scale from entering the gas valve Debris blown into the gas valve may cause that valve to malfunction resulting in a serious gas leak tha...

Страница 48: ... newton meters Finish tightening bolts Sentinel Brood Heaters Finish tightening bolts to 88 newton meters Oval 80 Brood Heaters Finish tightening bolts to 59 7 80 newton meters Initial Setup FIG 5 FIG 6 SENTINEL FIG 7 OVAL 80 JOIST OPEN EYE HOOKS IN LINE WITH EYE BOLTS ON BURNER BOX OPEN EYE BOLT AIR INLET 1 FT BURNER DISCHARGE TIGHTEN HOOKS SECURELY A B C D E F HEATER LENGTH TRUSS CENTERS A B B C...

Страница 49: ...OSITION CLAMP EVENLY CLAMPS MUST BE CENTERED OVER SWAGED AND NON SWAGED ENDS OF TUBES OVAL 80 BROOD HEATERS OVAL TUBE HANGERS ROUND TUBE TO OVAL TUBE CLAMP INSTALLATION 7 6 CM ROUND CLAMP CENTERED WITH BOLTS UP 7 6 CM ROUND TUBE OVAL TUBE THIS NOT THIS 3 Slide on hangers and connect to chains 4 Connect and hang remaining tubes Follow the procedures given in Step 2 5 The tube assembly should be eit...

Страница 50: ... Fig 9 and the following instructions 1 Slide the reflector through the hangers until it is about 3 m or 6 m away from the burner box 2 Attach end cap to end of this reflector Use 4 U clips Push this reflector up to burner box 3 Sentinel Brood Heaters Only Install a support at end of reflector nearest burner box and at middle and ends of all reflectors Do not install a support directly next to a h...

Страница 51: ...ctions for gas leaks using approved gas leak detectors 1 Assemble the components together See Fig 13 This view shows general assembly of the compo nents The regulator must always be mounted so its vent regardless of location on the regulator is al ways pointed downward Ensure hose is positioned away from the heater 2 Tighten all connections securely and check for gas leaks REGARDLESS OF TUBE DESIG...

Страница 52: ...receives 24 VAC from the thermostat or building controller A Brood heaters with Single Stage Gas Control Valve 1 Connecting series tap thermostat kit Connect power cord of brood heater to female side of thermostat cord set Plug the male side of cord set into an approved exten sion cord or to wall outlet Brood Heater Controls WARNING Electrical Shock Hazard Disconnect the brood heater s electrical ...

Страница 53: ...the interior of the access panel for assistance in troubleshooting 5 On a call for heat the motor will start up and run for five 5 seconds This pre purge is a safety feature and a normal operational characteristic prior to igni tion taking place After five 5 seconds the igniter will spark When lit the amber light indicates the gas control opening to full heat output See Fig 18 6 The ignition contr...

Страница 54: ... box is disconnected from the electri cal supply The burner box access panel is closed and securely latched Water spray nozzle shall not discharge within 6 feet of the burner box and its tubes The water pressure does not exceed 3 10 BAR for 10 seconds on each side of burner box The burner box is not reconnected to electrical supply for a minimum of 1 hour or until the it is thoroughly dry Improper...

Страница 55: ...s in gas lines Also at this time have your gas supplier clean out the sediment trap at the inlet of the burner box of any debris that may have accumulated Regulators can wear out and function improperly Have your gas supplier check the date codes on all regulators installed and check delivery pressures to the appliance to make sure that the regulator is suitable for continued use General Service I...

Страница 56: ...Lift and pivot the igniter until it clears the burner See Fig 20 Sentinel for example DO NOT FORCE OR BEND THE IGNITER DURING IGNITER REMOVAL DO NOT FORCE OR BEND THE BURNER VANES DURING IGNITER REMOVAL 3 Pull the igntion cable s rubber boot from the igniter B MAINTENANCE 1 Ensure the gap is 3 mm See Fig 21 Sentinel igniter shown 2 Clean the electrode and ground rod using emery cloth 3 Ensure the ...

Страница 57: ...al pressure switch See Figs 24 25 The air differential pressure orifices should be free of blockages If cleaning is required use pres surised air Remove respective orifice from switch See Fig 25 Hold up to light If blocked clean the orifice Ensure orifices are securely pushed backed into proper location on switch Green into black stem on switch blue into white stem Servicing the differential air p...

Страница 58: ...AC is sent through the thermostat if used or directly to the ignition con troller Once the ignition controller receives 24 VAC an ignition cycle begins The red LED will come on If the transformer is receiving main power voltage but 24 VAC is absent from its output terminals the trans former is defective The brood heater will not operate nor will the red LED on the burner box door be on FIG 26 FIG ...

Страница 59: ...of the ignition control during a call for heat Gas Pressure Checks The following is a typical procedure to be fol lowed in checking gas pressures Consult the dataplate on the heater or page 4 in this manual for specific pressures The gas pressures will vary depending upon fuel type Gas pressure measured at the inlet to the gas valve is Inlet Pressure and gas pressure measured at the outlet of the ...

Страница 60: ...eater B Reading Pressures 1 With the brood heater operating the pressure gauges should read the pressures specified on the dataplate 2 Do the readings at the inlet and outlet pressure gauges agree with that specified on the dataplate If so then no further checking or adjustment is required Proceed to section D 3 If the inlet pressures do not agree with that specified on the dataplate then the regu...

Страница 61: ...from its electrical supply 3 Remove the gauges and associated hardware Install plugs in gas control valve and in connec tor Tighten all securely Close and latch panel Reconnect air inlet to burner box if necessary 4 Reconnect hose and adapter to sediment trap tighten securely 5 Open fuel supply valve and reconnect electrical supply to heater Start the heater and check for gas leaks Set thermostat ...

Страница 62: ...er Failure to follow this warning may result in property damage personal injury or death A flashing light indicates a problem The flash pattern will be followed by a pause and then a repeat of the flash pattern until the problem is corrected Refer to the tables below to identify what page to refer to when troubleshooting any problems Problems Page ON L E D light is not on during a call for heat 27...

Страница 63: ...tion control Incor rect wire size from thermostat to terminal W on ignition control Is thermostat set above room temperature Is thermostat defective Check for voltage supply into and out of thermostat Is proper voltage supplied to transformer Check electrical connec tions and power supply to transformer Repair as necessary Replace transformer Are 24 volts supplied from transformer Replace thermost...

Страница 64: ...e module Defective wiring or connections to motor Repair or replace wiring and connections Is burner box gasketing torn or missing Is ignition module re ceiving proper voltage Is fan loose on motor shaft Is proper voltage sup plied to brood heater Provide proper voltage Check electrical supply circuit breakers etc Ensure copper or clear pressure switch tubes are not plugged or kinked Check differe...

Страница 65: ...screwdriver tip about 3 4 mm away from ignition control where lead was connected Start the brood heater When fan motor starts by pass the air pressure switch If spark is not observed replace the ignition control B If spark is observed reconnect ignition cable to control Disconnect the lead at the igniter Hold the screwdriver about 3 4 mm from the igniter connector within the boot Start the brood h...

Страница 66: ... IND L1 WN PDS GV T L E D IGC 䴦㓯 ON L E D ᘱᤷ IW ởᖒമ 150 30689 REV A T MV M GV PDS 䘀㹼ᤷ 8 7 L E D L E D IG 240V Ⲵ 䘎᧕മԕ ᧕ݽ 㓯䭉䈟㛢䳿㔤 ᰦ䈧䰵㛢䳿ਆ ಘ C 150 24V 䳿ਆ ಘᐕ ᑨ ELECTRICAL CONNECTION DIAGRAM TX ᓖⲴ ᓖᤷḷǄ ELECTRICAL LADDER DIAGRAM 䘎᧕മ L1 IND PS2 PS1 W FS R X IGC MV COM ਆ ಘ 䳌㔤 ਾ䈧Ựḕ 䇔㛢 MV L1 CAUTION REFER TO THE BROOD HEATER S ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING TO AVOID WIRING ERRORS BROOD HEATER...

Страница 67: ...feed gas to burner at a specific rate Burner Tubes Conducts the heat provided by the ignition of fuel gas at the burner Differential Air Pressure Switch Safety device used to insure that proper positive and vacuum pressures are within the burner box before the gas valve is opened Direct Spark Ignition Control Module Electronic printed circuit board which sends and receives voltages to various cont...

Страница 68: ...d Sentinel Radiant Tube Brood Heaters www lbwhite com Owner s Manual Oval 80 and Sentinel 32 Service Parts Identification Schematic 26 29 7 10 9 8 27 22 28 30 25 19 18 24 17 5 15 21 16 20 11 14 13 6 5 3 2 1 4 12 ...

Страница 69: ... round Sentinel 573009 Clamp 3 in 7 6 cm round Oval 80 572842 6 Hanger 4 in 10 cm round tube 573004 Hanger 3 in 7 6 cm round tube 572852 7 Hanger oval tube 572870 8 U clips 4 572868 9 End cap with 4 u clips 572869 10 Reflector with end cap and u clips 572895 11 Window plug with o ring 570002 12 Latches and strike 572867 13 Red LED 571333 14 Amber LED 572813 15 Wire harness 572848 16 Ignitor with b...

Страница 70: ...ing assembly Sentinel 573422 Oval 80 573358 26 Connector w plug 500 22571 27 Power cord 571734 28 Hose 1 83 m 12 7 mm w adapter rigid x swivel 550 20713 29 Adapter 1 2 NPT x 1 2 NPS 500 25873 30 Regulator second stage propane or butane gas Accessory sold separately 550 06553 Regulator second stage natural gas Accessory sold separately 500 24414 31 Complete gasket kit for burner box Not illustrated...

Страница 71: ...Oval 80 and Sentinel Radiant Tube Brood Heaters Owner s Manual Oval 80 and Sentinel 35 Notes ...

Страница 72: ... warranties including any implied warranties or merchantability or fitness for a particular purpose are expressly disclaimed In the event any implied warranty is not hereby effectively disclaimed due to operation of law such implied warranty is limited in duration to the duration of the applicable warranty stated above The remedies set forth above are the sole and exclusive remedies available here...

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