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Maintenance

43

Maintenance

General

These notes refer to routine maintenance work. For any maintenance
work, the machine must be configured and locked in its working
position. If the transport position is required for all the maintenance
work, refer to the section Special safety instructions Page 41.

R

ECOMMENDATIONS

Work done with a grease pump:
Lubricate with two squeezes of the grease pump If you feel resistance

during the second squeeze, do not proceed further. Excess grease will
open seals. Dust and dirt can penetrate bearings and cause

premature wear.

In principle

This table provides a brief explanation of the main maintenance

points.

Work

Execution

Lubricate

Apply grease on sliding surfaces
with a brush

Oil

Unless otherwise indicated, use
only vegetable oils such as rape
seed oil. Mineral oils are not
suitable. Used oils are dangerous to
your health and their use is strictly
prohibited.

Replacement

Replace the part concerned by
following the instructions contained
in the maintenance chapter.

Inspection

Inspection is sometimes necessary
when you replace a part.

Comply with maintenance

intervals.

All data refers to an average usage
of the machine. If used more
intensively (for example by agricul-
tural works businesses), shorten
maintenance intervals accordingly.
Shorter maintenance intervals are
also advisable under extreme
working conditions (considerable
quantities of dust).

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Содержание Kultistrip

Страница 1: ...Kultistrip User manual Translation of original user manual Version 04 2016 Date printed 07 2020 Language EN Serial no VPUCUEA11LGS06301 VPUCUEH11LGZ06301 Type Rigid Folding Document number A135114240 ...

Страница 2: ...r s address Kverneland Group Les Landes Génusson S A S 9 Rue du Poitou F 85130 LES LANDES GENUSSON FRANCE Tel 33 0 2 51 64 13 00 Copyright is held by Kverneland Group Les Landes Génusson France Copying saving to another media translating or using extracts or parts of this document is not permitted without the express consent of Kverneland All rights reserved The contents of these assembly instruct...

Страница 3: ...s 30 Transport 31 Security 31 Switching on 32 Adjustments 33 Working depth 33 Adjusting the opener disc 34 Adjusting the waste clearer 34 Adjusting the lateral discs 35 Setting the parallelogram 36 Adjusting the roller 37 Uncoupling 38 Uncoupling the machine 38 Storing your fixed machine 38 Storing your folding machine 38 Maintenance 40 Cleaning 40 Maintenance 40 Storage 40 For your safety 41 Main...

Страница 4: ...cuments The machine user manual is stored in the waterproof tubular document box fitted on the machine generally near the coupling point After reading the document put it back in the box This user manual is also available via https www kvgportal com publicquest ...

Страница 5: ...ists of this user manual together with other documents Name Description Spare parts catalogue Complete list of all spare parts available in the KVERNELAND GROUP after sales service network Online catalogue corresponding to the machine available via https www kvgportal com publicquest ...

Страница 6: ...uctions relating to the use and maintenance of the machine Meaning of symbols A variety of symbols is used to provide clarity Their meaning is as follows A dot is followed by a list A triangle precedes operations to be carried out An arrow refers back to other passages in the text Also pictograms clearly indicate important instructions NOTE The term Note indicates advice and comments on use A key ...

Страница 7: ...ne Do not remove these stickers If they are illegible or no longer properly stuck order new ones and fit them in the corresponding positions Meaning of symbols Read and follow the user manual and the safety instructions before switching on the machine or doing work on it Carrying passengers on the moving machine is prohibited during transport and when working Danger of crushing by an articulated p...

Страница 8: ... with rotating rollers Keep a safe distance from this part of the machine Risk of crushing from the tractor s lower lift arms during coupling uncoupling operations Keep a safe distance from this part of the machine The sticker opposite is placed near the pressure guage Refer to this sticker when adjusting the hydraulic pressure for the Non Stop safety system EC identification plate certifying that...

Страница 9: ...y the cause of the incident Make repairs before continuing No repair operations should be carried out on the machine unless all measures have been taken to prevent unintentional start up uncouple the power take off and or hydraulic hoses tractor engine switched off for example chocks have been placed under the chassis to prevent it falling the vehicle has been immobilised using the appropriate sys...

Страница 10: ...attention to the machine s off centre weight on bends and to load transfer Adjust your forward speed accordingly During transport lock the lower lift arms to prevent any sideways movement No movement should be made outside an agricultural field or close to people until folding extensions or folding or tipping accessories where they exist have been locked in the transport position In transit the hy...

Страница 11: ...oving machine forward movement movement of any part of the machine movement of the tractor lift For equipment with lateral deflectors or any other accessory with vertical adjustment it is recommended that you maintain a safe distance in case the equipment accidentally falls during adjustment Wearing safety shoes is recommended Serious injury even death can result from contact with power lines Take...

Страница 12: ...sembly disassembly and adjustment It is strictly forbidden to disassemble springs used as safety devices for working parts This operation must only be performed by specialists Regularly check that bolts are tight tyre pressures are correct and the hydraulic circuit is in good condition Before doing any welding disconnect the electrical boxes where present and disconnect the tractor s alternator an...

Страница 13: ...olour code sockets so as to prevent incorrect connections inverting functions could cause an accident Before doing any work on the hydraulic system lock the hydraulically controlled folding extensions in the rest position bleed out the pressure and switch off the tractor engine As required by directive 97 23 EC with regard to pressurised equip ment and the ministerial order dated 15 March 2000 the...

Страница 14: ... specialist dealer decline any responsibility for damage caused by use other than normal use The user assumes all risks Compliance with the conditions of use includes compliance with the manufacturer s user instructions The safety instructions detailed above and rules regarding general safety occupational health and road traffic must also be complied with Modifications to the tool made by the cust...

Страница 15: ...on of the machine 15 General Description Rigid machines D C B A G F E Marking Designation A Chassis B Front signalling C Coupling of the upper link bar D Rear signalling E Row F Strut G Coupling of the lower arms ...

Страница 16: ...on of the machine 16 Folding machines E D B A H G F C Marking Designation A Chassis B Folding side C Front signalling D Coupling of the upper link bar E Rear signalling F Row G Strut H Coupling of the lower arms ...

Страница 17: ... D E F G H I A Kultistrip row fitted with a standard tooth and fertilisation kit Marking Designation A Parallelogram connecting rod B Fertilisation C Cyclone D Roller E Lateral disc F Tine G Waste clearer H Depth control wheel I Opener disc ...

Страница 18: ...8 B C D E F G H A Kultistrip row fitted with a slurry tooth and slurry kit Marking Designation A Parallelogram connecting rod B Slurry chute C Roller D Lateral disc E Slurry depth F Waste clearer G Depth control wheel H Opener disc ...

Страница 19: ... 0 20 cm 8 Tine safety Non stop hydraulic Depth control Two depth control wheels per row Available rollers Cage roller D350 mm 14 Farmflex roller D350 mm 14 V press roller D350 mm 14 Tine available Straight tine Semi curved tine Curved tine Min max power 120 240 hp 89 179 kW 80 160 hp 60 119 kW Speed range in use 4 to 15 km h 2 5 to 9 5 mph Light signal kit Option Couple category third point Cat I...

Страница 20: ... Non stop hydraulic Depth control Two depth control wheels per row Available rollers Cage roller D350 mm 14 Farmflex roller D350 mm 14 V press roller D350 mm 14 Tine available Straight tine Semi curved tine Curved tine Min max power 200 400 hp 149 298 kW 120 240 hp 89 179 kW Speed range in use 4 to 15 km h 2 5 to 9 5 mph Light signal kit Option Couple category third point Cat II III Couple categor...

Страница 21: ... 8 Tine safety Non stop hydraulic Depth control Two depth control wheels per row Available rollers Cage roller D350 mm 14 Farmflex roller D350 mm 14 V press roller D350 mm 14 Tine available Straight tine Semi curved tine Curved tine Min max power 240 480 hp 179 358 kW 160 320 hp 119 239 kW Speed range in use 4 to 15 km h 2 5 to 9 5 mph Light signal kit Option Couple category third point Cat II III...

Страница 22: ...stop hydraulic Depth control Two depth control wheels per row Available rollers Cage roller D350 mm 14 Farmflex roller D350 mm 14 V press roller D350 mm 14 Tine available Straight tine Semi curved tine Curved tine Min max power 200 400 hp 149 298 kW 160 320 hp 119 239 kW 120 240 hp 89 179 kW Speed range in use 4 to 15 km h 2 5 to 9 5 mph Light signal kit Option Couple category third point Cat III ...

Страница 23: ...on stop hydraulic Depth control Two depth control wheels per row Available rollers Cage roller D350 mm 14 Farmflex roller D350 mm 14 V press roller D350 mm 14 Tine available Straight tine Semi curved tine Curved tine Min max power 240 480 hp 179 358 kW 200 400 hp 149 298 kW 160 320 hp 119 239 kW Speed range in use 4 to 15 km h 2 5 to 9 5 mph Light signal kit Option Couple category third point Cat ...

Страница 24: ...Presentation of the machine 24 Tine variants Tines Description Standard version Slurry version Straight Little or no expansion Semi curved Average expansion Curved Significant expansion ...

Страница 25: ...eter 350 14 Compacting light and medium soils Cage roller diameter 350 14 Compacting and crumbing light and medium soils Cage roller diameter 350 14 Inverted roller Compacting light and medium soils V press roller diameter 350 14 Compacting and crumbing all soil types ...

Страница 26: ...logue to order a new lighting and signalling systems Lateral signal kit Signalling equipment complying with French legislation allowing movement on public roads Opener disc Opens the line and reduces residues thus making the waste clearer s work easier Waste clearer Cleans the line of residues present on the land Lateral discs Channel the flow of earth in the row and control the width of the strip...

Страница 27: ...es fertiliser evenly to all fertilising kits Fertilising kits Incorporate the fertiliser at the desired depth between 0 and 20 cm 0 and 8 after the tines have passed Slurry kit Incorporates the slurry at the desired depth between 0 and 20 cm 0 et 8 after the tines have passed ...

Страница 28: ...or engine Other instructions Follow instructions In addition to the instructions listed above always obey Accident prevention regulations generally recognised safety regulations occupational health requirements and road traffic regulations the notes that can be found in the user manual instructions for use maintenance and servicing High risk of injury when uncoupling the machine Therefore Immobili...

Страница 29: ...t and assembly Checks upon receipt The machine may be delivered partly disassembled In that case Check that all the parts mentioned in the assembly booklet are present Carefully follow the instructions given in the assembly booklet ...

Страница 30: ...le the machine to the tractor lifter Adjust the lower arms so that the machine has a little play to the right or the left Optional Connect the road signals plug For folding Clean the hydraulic hoses to avoid introducing impurities into the system Connect the two hydraulic hoses to the tractor If necessary adjust the hydraulic pressure of the Non Stop safety system Clean the hydraulic hoses to avoi...

Страница 31: ...n there must be sufficient loading of the front axle Do not carry anyone on the machine Remove crop residue stones and large clumps of earth Non compliance with the regulations in force shall engage the responsibility of the driver and owner of the machine Before travelling on the road Stop lights rear lights and flashers The following equipment must be fully visible at all times Lights Reflectors...

Страница 32: ...s Keep a safe distance during manoeuvres Danger of crushing and entrapment Any tine that is abnormally blocked in the raised position may suddenly return to its position and is therefore a source of serious danger Keep away from the tine Never stand in the tine s return path ...

Страница 33: ...ise the item to reduce the working depth Lower the item to increase the working depth Replace the pin D for the tooth and E for fertilisation Replace safety pin A Make the same adjustment on each row For the tine The holes are spaced 2 5 cm 1 apart The high position corresponds to a depth of 10 cm 4 The low position corresponds to a depth of 30 cm 12 For fertilising The holes are spaced 2 5 cm 1 a...

Страница 34: ... safety pin A Make the same adjustment on each row Adjusting the waste clearer The waste clearer cleans the line of residues present on the land Lift the machine up Stabilise the machine Pull the pin A Adjust the item to the desired height Raise the item to reduce the pressure on the ground Lower the item to increase the pressure on the ground Set the pin in the desired position Make the same adju...

Страница 35: ...item to the desired position Re tighten nut B using the KV key Adjusting the disc height Loosen the two screws E which hold the flat F which holds the disc Remove the flat Set the flat to the desired position Replace the fixing screws E The lateral discs act as a deflector Only set the height to reduce wear and not so that they act as working discs The depth of the discs should be no greater than ...

Страница 36: ...he machine up Stabilise the machine Remove safety pin A Hold socket B and remove pin C Place socket B in the desired position Replace pin C Replace safety pin A Within the limits of the weight of the chassis The inner hole A adds 70 kg of pressure on the ground 154 lbs The centre hole B adds 140 kg of pressure on the ground 309 lbs The outer hole C adds 200 kg of pressure on the ground 441 lbs C B...

Страница 37: ...two pins Replace safety pin A Repeat the operation for each row Changing rollers Remove safety pin A Remove pin B which acts as a pivot for the roller Remove the roller Fit the new roller Replace pin B Replace safety pin A Repeat the operation for each row Non stop release safety system For optimum use of the machine the pressure indicated by the barometer must be 100 bars 5 bars Check regularly b...

Страница 38: ...rface Disconnect the road signals kit connector if fitted Disconnect the Non Stop safety hydraulic hoses Uncouple the machine Storing your folding machine In unfolded position Storing your machine in the unfolded position ensures maximum stability Unfold the chassis Remove the pins from the struts Lower the struts to a suitable position depending on the depth of the tines Lock the struts using the...

Страница 39: ...e position depending on the depth of the tines Lock the struts using the pins Set the machine on a flat stable surface Lower the machine until the struts touch the ground Make sure that there are no obstacles or uneven surfaces under the feet of the struts Ensure that the machine is flat and that none of the struts sink into the ground Disconnect the hydraulic hoses Disconnect the road signals kit...

Страница 40: ... To ensure that the machine has a long service life we recommend that a protective coating of oil is applied at the end of each season Use only a suitable biodegradable oil such as rape seed oil Storage To keep your machine in good condition during storage Clean it Store your machine on a flat stable surface Never use a high pressure cleaner with rotating nozzle to clean your machine This may dama...

Страница 41: ...d material quality should be used If parts other than original replacement parts are fitted the warranty is void Prevent any unintentional movement of the machine Carry out repairs or maintenance or eliminate malfunctions with the machine hitched only when The power take off has been deactivated The engine is switched off and the key is removed the electronic control system has been deactivated An...

Страница 42: ...t your skin Protect your skin when handling oils or lubricants by applying a protective cream on the skin or by wearing oil and lubricant proof gloves Oils can cause health problems Do not use oils to clean your hands Never use oil or lubricants to clean your hands The swarf in such liquids can also cause injury Do not wear clothing contaminated with oil Remove garments heavily soiled with oil as ...

Страница 43: ...brief explanation of the main maintenance points Work Execution Lubricate Apply grease on sliding surfaces with a brush Oil Unless otherwise indicated use only vegetable oils such as rape seed oil Mineral oils are not suitable Used oils are dangerous to your health and their use is strictly prohibited Replacement Replace the part concerned by following the instructions contained in the maintenance...

Страница 44: ... you to locate the machine s greasing points quickly Folding jacks Every 40 hours Articulation pivot axes for the folding sides Every 40 hours For all greasing operations the machine must be in the park position with the tines on the ground to avoid any risk of crushing A A Grease nipples A A Grease nipples ...

Страница 45: ... of play Replace wear rings if significant play appears on a ringed articulation Chassis The wear rings must be changed when they stop protecting the different parts of the machine If used wear rings are not replaced damaged machine parts will not be covered by the warranty If damaged rings are not replaced their housing may also suffer from wear ...

Страница 46: ...Maintenance 46 Hydraulic system for folding ...

Страница 47: ... 4 06 5 6 4 4 72 9 4 6 94 11 8 12 6 11 1 8 19 16 3 12 03 19 1 14 10 8 27 20 39 29 46 34 10 53 39 78 58 92 68 12 92 68 136 100 159 117 14 148 109 218 161 255 188 16 232 171 341 252 399 294 18 330 244 469 346 549 405 20 471 348 667 492 781 576 22 648 478 920 679 1077 795 24 809 597 1148 847 1343 991 27 1201 886 1706 1259 1997 1474 30 1628 1201 2311 1706 2704 1996 33 2216 1635 3148 2323 3684 2719 36 ...

Страница 48: ... Remove the pin using a pin puller Remove the worn coulter Fit the new coulter Replace the pin Replacing fins Undo the nut Remove the screw Remove the worn fin Fit the new fin Replace the screw Re tighten the nut Replacing tines Undo the nuts Remove the two screws Remove the worn tooth Fit the new tooth Replace the screws Re tighten the nuts ...

Страница 49: ...ute Fit the new fertiliser chute Replace the screws Re tighten the nuts Replacing the slurry chute Undo the two nuts A on the upper part of the assembly Remove the two screws Undo the two nuts B on the lower part of the assembly Remove the two screws Remove the worn slurry chute Fit the new slurry chute Replace the screws Re tighten the nuts A B ...

Страница 50: ...n adjusting the discs is not sufficient to compensate for wear they should be changed Should such a situation arise please contact your dealer Hubs Contact your dealer to obtain new ones Non stop release safety system The sticker opposite is placed near the pressure guage Refer to this sticker when adjusting the hydraulic pressure for the Non Stop safety system ...

Страница 51: ...Hydraulic diagrams 51 Hydraulic diagrams Folding Non stop release safety system ...

Страница 52: ...ansport Any claims must be made to us in writing within six days The guarantee will be granted only if the conditions appearing on the delivery contract have been met by the buyer The warranty cannot apply if the machine has been repaired by the customer without the dealer s approval was modified by fitting non original parts ...

Страница 53: ...ent to a scrap metal recycling centre Tyres Tyres may be sent to a tyre recycling centre Hydraulic fluid Collect hydraulic fluid in clean sealed containers designed for this purpose Avoid using food containers or drink bottles Take hydraulic fluid and hoses to an appropriate recycling centre Do not spread on the ground or pour into the sewers used grease or other substances such as motor oil hydra...

Страница 54: ...t health and safety requirements in EC Directive 2006 42 EC To give effect to the health and safety requirements specified in the EC Directive the following standards have been taken into account ISO 12100 1 2003 ISO 12100 2 2003 ISO 4254 1 2009 Kverneland Group Les Landes Génusson S A S 9 rue du Poitou 85130 LES LANDES GENUSSON France Les Landes Génusson 02 11 2013 Hasan Kesek Chairman and author...

Страница 55: ...31 Lights 31 Line 26 34 35 load 10 Lubricants 42 M Maintenance 40 Manager 7 Maximum load 10 Metal parts 53 O Oils 42 Online documentation 4 5 Operator 11 P Panels 31 Parallelogram 36 Pictograms 6 Pin 30 35 36 Pins 39 Plate 31 Public road 10 R Reflector 31 registration 31 Road safety 10 Roller 25 S Safety Coupling 10 General recommendations 9 Hydraulic system 13 Maintenance 12 Uncoupling the machin...

Страница 56: ...Index 56 T tension 35 36 Tightening torques 47 Tine 19 20 21 22 23 Transfer 10 Transport 10 19 20 21 22 23 Tyres 53 U User safety 7 V V press 25 W warning 31 Warranty 52 Waste clearer 26 34 ...

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