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10. - Maintenance and storage

HRB122-152-182

KN135HGB_D

Power harrows

10. Maintenance and storage

10.1 Frequency chart

Before leaving the tractor or before
adjusting, maintaining or repairing the
machine, disengage the PTO drive, turn off
the engine, remove ignition key and wait until
all moving parts have come to a complete
stop and apply park brake.

Maintenance intervals are indicated for
normal conditions of use.

fter the fi

rst 10 ho

urs

of use

Every 20 hours

Every 100 ho

urs

Oil change:

- Angle gearbox.



Grease:

- Roller bearing housings.



Содержание HRB 122

Страница 1: ...Original instructions KN135HGB_D Read carefully before starting the machine Operator s manual Power harrows H0001 H9999 HRB122 152 182 KN135HGB_D English 04 2019 KN135HGB_D...

Страница 2: ......

Страница 3: ...THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your KUHN dealer can offer a complete line of genuine KUHN service parts These parts are manufactured and ca...

Страница 4: ...before using the machine 13 4 2 8 Hydraulic circuit 14 4 2 9 Precautions when driving on public roads 15 4 2 10 Maximum speed 18 4 2 11 PTO shaft 19 4 2 12 Precautions during manoeuvres 20 4 2 13 Rem...

Страница 5: ...1 5 Shear bolt torque limiter 44 6 1 6 PTO output on angle gearbox 45 6 1 7 Machine adjustment 46 6 1 8 Adjusting the side deflectors 46 6 1 9 Roller rear offset adjustment 47 6 1 10 Crumbler roller...

Страница 6: ...ning 64 10 3 4 Grease 65 10 4 Maintenance 66 10 4 1 Checking the angle gearbox oil level 66 10 4 2 Checking the blades and their mounting hardware 67 10 5 Storage 69 10 5 1 At the end of each season 6...

Страница 7: ...3 Identification of the machine HRB122 152 182 7 KN135HGB_D Power harrows 3 Identification of the machine 3 1 Front view 3 2 Rear view...

Страница 8: ...Weight According to the country of destination additional plates can be fitted on the machine For machines aimed at countries which are members of the European Union EC marking 5 Manufacturing year Fo...

Страница 9: ...5HGB_D Power harrows 3 4 Optional equipment Tick box corresponding to the equipment fitted on your machine Lighting and signalling Device with a single signalling panel Lighting and signalling Device...

Страница 10: ...mbol indicates a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed stri...

Страница 11: ...facturer The manufacturer is not held liable for any damage resulting from machine applications other than those specified by the manufacturer Any use other than the designated operation is at the ris...

Страница 12: ...gloves If possible let the machine cool down before proceeding with any adjustment maintenance or repair work 4 2 5 Precautions when coupling Before attaching the machine make sure that it cannot acc...

Страница 13: ...sloping ground Never leave the tractor seat while the machine is operating Carrying people or animals on the machine when working or in transport is strictly forbidden 4 2 7 Precautions to take befor...

Страница 14: ...hydraulic hoses are damaged or worn In case of normal wear the hydraulic hoses must be replaced every 5 years Damaged or worn hoses must immediately be replaced When replacing the hydraulic hoses only...

Страница 15: ...ceeds the machine s total gross weight empty the hopper to travel on public roads In any case we recommend to travel on public roads with empty hoppers and tanks Transport position Before transporting...

Страница 16: ...20 of the tractor unladen weight For machines with hoppers or tanks If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the countrie s legislation empty the ho...

Страница 17: ...achine transport position To do If the front axle load t1 is below 20 of the tractor tare T add ballast weights M1 to exceed the minimum load on the front axle Example T 7500 kg 16535 lb 20 of T 1500...

Страница 18: ..._kg t ________ kg To measure Load on rear axle t2 Tractor machine transport position Ballast weights Checking Check in the tractor s operator s manual that the value measured is below the maximum allo...

Страница 19: ...even a lethal accident Do not wear loose clothing that could be caught in the rotating PTO shaft Before attaching or removing a PTO shaft or before doing any work on the machine disengage the PTO dri...

Страница 20: ...0 1 35 mm 1 378 6 85 mm 3 35 2 36 mm 1 42 8 85 mm 3 35 3 35 mm 1 38 21 85 mm 3 35 4 45 mm 1 772 20 100 mm 4 00 5 44 mm 1 732 6 100 mm 4 00 When uncoupling the machine rest the PTO shaft on the support...

Страница 21: ...hine They are there to warn you of potential dangers and to tell you how to avoid accidents Always keep the safety decals clean and readable and replace them when they are worn damaged missing or ille...

Страница 22: ...nt persons with regulation equipment Wear the appropriate protective clothing for the work in hand gloves shoes goggles helmet ear defenders etc Do not solder weld or use a blow torch near fluids unde...

Страница 23: ...y from the danger zone 4 2 19 Precautions for machine use After each use check the tools blades and their attachment hardware in accordance with the instructions given in the present manual Check the...

Страница 24: ...HRB122 152 182 24 4 Safety KN135HGB_D Power harrows 4 3 Location and description of safety decals on the machine 4 3 1 Location of safety decals 2 1 3 4 3 4 5 5...

Страница 25: ...d comply with all instructions Working on the machine 2 Before leaving the tractor or before adjusting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition...

Страница 26: ...t step on the machine 4 Do not step on the machine Risk of falling or damaging the protection device Rotary tools 5 Keep away from rotating elements and from the machine all the time the engine is run...

Страница 27: ...Kuhn dealer according to current safety regulations Always keep to the legal speed limit for driving a tractor machine assembly on public roads Whatever the speed we recommend not to exceed a speed o...

Страница 28: ...king 134000 Specific requirements for countries member of the Eurasian Economic Community EAC marking 134001 Specific requirements for countries member of the Eurasian Economic Community EAC marking 1...

Страница 29: ...s HRB122 152 182 29 KN135HGB_D Power harrows 5 Machine specifications 5 1 Description and glossary 0 1 Headstock 2 Lower links 3 Angle gearbox 4 Side deflector 5 Roller 6 Blade 7 Blade holder 8 Trough...

Страница 30: ...Vineyard work HRB 122 HRB 152 HRB 182 Coupling device 3 point linkage category 1N 1 and 2 PTO speed 540 min Number of rotors 4 5 6 Number of blades right left 4 4 6 4 6 6 Working width 1 20 m 3 11 1 5...

Страница 31: ...es or Left and right hard coated blades These blades are particularly suited for work in very abrasive soils 5 3 2 Crumbler roller The roller is used as a protection device at the rear of the machine...

Страница 32: ...t depth control Crumbler roller Or HRB152 182 Packer roller Sound levels have been measured in accordance with the measuring methods as defined in EN ISO 4254 1 Agricultural machinery Safety Part 1 Ge...

Страница 33: ...ccording to standard EN ISO 3744 for machines that exceed a pressure of 80 dB A in the driver s post HRB122 HRB152 HRB182 103 9 dB A 103 9 dB A 103 9 dB A HRB122 HRB152 HRB182 104 9 dB A 104 9 dB A 10...

Страница 34: ...and maximum weight per axle are not exceeded See section Safety Safety instructions Precautions when driving on public roads Appendix Calculating the load on an axle The machine adapts to tractors fit...

Страница 35: ...round Hitch pin parallelism Adjust tractor lift rods so that hitch pins are parallel to the ground Lateral adjustment of the lower links Balance the play on either sides of the lift linkage and lock l...

Страница 36: ...ows 6 1 3 Preparing the machine Categories of linkage The lower coupling yokes can be placed in 3 different positions Category 1N linkage L 400 mm 1 3 approximately Category 1 linkage L 683 mm 2 2 app...

Страница 37: ...little offset Or by moving the hitch frame and sliding the lower linkage arms sideways If the machine in offset position exceeds the tractor width fit signalling equipment Power harrow HRB 122 The hea...

Страница 38: ...HRB122 152 182 38 6 Putting into service KN135HGB_D Power harrows Power harrow HRB 182 The headstock can be offset from its central position c to the left by maximum D 147 mm 5 7 D c...

Страница 39: ...lide lower coupling yoke 4 to the required position Tighten the 2 nuts 2 Torque 22 daNm 162 lbf ft Tighten U bolts 1 Proceed the same way on the other side Headstock The offest adjustment must be made...

Страница 40: ...ition tractor lower links inside machine attachment yokes Position ball joints of tractor lower links in line with holes of machine lower yokes Position the 2 bushes 1 on lower hitch pins when the mac...

Страница 41: ...h lynch pins Attach top link with hitch pin Use tractor and machine attachment holes to adjust the top link position Secure hitch pin with lynch pin To obtain optimum PTO shaft angles and tractor lift...

Страница 42: ...s shown on a decal Separate the two half PTO shafts and connect them to the machine s input shaft and to the tractor PTO stub Check the length of the PTO shaft Fully raise the machine When the PTO sha...

Страница 43: ...this is not the case Follow instructions given in the operator s manual delivered with the PTO Never operate the PTO shaft at an angle X exceeding 30 X X To avoid serious accidents the PTO drive shaft...

Страница 44: ...r on machine side Under difficult working conditions stony which may stop the machine the shear bolt will shear On machine side attach drive shaft guard chain 1 to the input shaft guard 1 Immediately...

Страница 45: ...e torque limiter works properly use only KUHN shear bolts 1 2 6 1 6 PTO output on angle gearbox The angle gearbox is factory fitted with a rear PTO output that rotates in the same direction and at the...

Страница 46: ...A 6 1 8 Adjusting the side deflectors The deflector position must be adapted to The working depth The blade wear The deflectors are factory fitted in the lower position a Loosen screw 1 Remove bolts 2...

Страница 47: ...1 9 Roller rear offset adjustment The roller can be fitted in 2 rear positions Forward position a Enables reducing the machine overhang Set back position b Enables limiting soil projection on the roll...

Страница 48: ...side Remove washers 2 1 on each machine side Remove pins 3 1 on each machine side Position roller in holes corresponding to the required assembly Reinstall pins 3 1 on each machine side Reinstall was...

Страница 49: ...nd 8 removable rods 2 Depending on the working conditions the rods 2 can be removed With removable rods in place a For use in dry conditions gives fine crumbling and levelling as well as good packing...

Страница 50: ...irmly on rods to remove them completely 1 Park the machine on an even fairly level ground Lower the tractor three point linkage to rest the machine on the ground Disconnect the PTO shaft from the trac...

Страница 51: ...any other equipment in perfect working order complying with safety standards in force for this type of equipment and with capacities that exceed the total weight of the unit as listed in this manual...

Страница 52: ...actor s three point linkage 7 2 Conformity with the road regulations Check that reflectors are clean Before placing the machine into transport position Wait until the rotating parts have come to a com...

Страница 53: ..._D Power harrows 7 3 Machine transport using transport means 134035 Specific requirements for countries member of the Eurasian Economic Community EAC marking 134036 Specific requirements for countries...

Страница 54: ...osition From the transport position Lower the machine until the blades are at a distance of 100 150 mm 3 9 5 9 with regards to the ground The machine is in working position Before placing the machine...

Страница 55: ...in Refer to the decal fitted on the machine The power harrow can also be used with tractors having a PTO speed of 750 min 1000 min The rotors are then driven at intermediate speeds 59 kW 80 hp 540 min...

Страница 56: ...Working depth The roller provides working depth adjustment and control Fit the adjustment pin 2 in one of the adjusting plate holes 1 to adapt the working depth Use the tractor lift linkage to positio...

Страница 57: ...sting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake If using a...

Страница 58: ...ned Soil concistency is ideal when clods crumble without sticking Tractor power Adapt working depth speed and rotor speed to power available and work to be carried out Never exceed the maximum allowab...

Страница 59: ...g and signalling The selection of a signalling equipment depends on the tractor used When the overall power harrow width exceeds the tractor overall width use the 2 signalling panel equipment For HRB1...

Страница 60: ...HRB122 152 182 60 9 Optional equipment KN135HGB_D Power harrows 9 2 Lateral signalling equipment The device is composed of 2 reflective pannels 2 Orange reflector...

Страница 61: ...aintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake Maintenance interv...

Страница 62: ...roller 10 3 Lubrication Clean grease nipples before greasing Regularly check that there are no foreign objects wrapped around the blade holder twine wire crop residues To prevent premature bearing ho...

Страница 63: ...e central disc of each universal joint with PTO shaft positioned so that it is straight During intensive use with tractors of maximum authorized power it is recommended to grease at closer intervals E...

Страница 64: ...25 kg 24 8 lb HRB 182 13 5 kg 29 7 lb 10 3 3 Draining Angle gearbox Before draining oil operate the machine for a few minutes so that the oil warms up HRB122 152 182 Oil volume 2 L 0 53 US gal Type o...

Страница 65: ...rain plug 3 and its washer Replace if necessary Adjust the top link length so that the machine is horizontal with regards to the ground Pour the correct oil quantity and quality through the opening of...

Страница 66: ...ting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake 10 4 1 Check...

Страница 67: ...rts with genuine KUHN parts Blades Replace blades in the following cases When the wear value L reaches 120 mm 4 7 When there is visible distortion Using blades that are excessively worn can cause prem...

Страница 68: ...ignition key and wait until all moving parts have come to a complete stop and apply park brake Clean blade holder to remove attachment screws Remove screws 1 using long box spanner supplied with the...

Страница 69: ...ine with a garden hose Grease the cylinder rods in contact with the outside Check and replace worn or damaged blades Touch up any areas of damaged paintwork Put the machine under cover in a dry place...

Страница 70: ...of the Eurasian Economic Community EAC marking 10 6 Dismantling and scrapping of the machine At the end of the machine s life the various machine components must be disposed of or recycled in complian...

Страница 71: ...sufficient machine side to side stabilization Use lower linkage arm stabilizers Excessive power requirement Working depth too deep Reduce working depth by means of the roller Rotor speed too high Redu...

Страница 72: ...imum authorized payload must not be exceeded When coupling tools to the front and or rear 3 point lift linkages the maximum load on tractor s tires must not be exceeded The load on the tractor front a...

Страница 73: ...gravity or the front ballast and the front axle centre b m Distance between the tractor axles c m Distance between the rear axle center and the center of the lower link ball joints d m Distance betwee...

Страница 74: ...the one indicated in the tractor operators manual T1 real M1 x a b T1 x b M2 x c d b 4 Calculation of the total weight M real If the rear tool M2 is lighter than the minimum load required at the rear...

Страница 75: ...uthorized capacity per tyre 2 tyres Minimum front rear ballasting kg Total weight kg kg Load on front axle kg kg kg Load on rear axle kg kg kg The minimum ballasting must be made by fitting a tool or...

Страница 76: ...2 76 12 Appendix KN135HGB_D Power harrows T1 Load on front axle Tractor only T2 Load on rear axle Tractor only T Axle loads Tractor only T1 _____kg T1 ________ kg T2 _____kg T2 ________ kg T _____kg T...

Страница 77: ...or Gross Combined Weight Rating in accordance with the countrie s legislation empty the hopper to travel on public roads In any case we recommend to travel on public roads with empty hoppers and tanks...

Страница 78: ...tool t Axle loads Tractor machine Hopper empty t _____kg t ________ kg If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the countrie s legislation empty th...

Страница 79: ...79 KN135HGB_D Power harrows Calculating the front tool weight M1 t T Calculating the distance a a b x T2 t2 M1 t2 Load on rear axle Tractor machine t Axle loads Tractor machine t2 _____kg t2 ________...

Страница 80: ...e manufacturer concerned in as much as the latter justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack o...

Страница 81: ...alit and quantity of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been followed an all...

Страница 82: ...forms to the requirements of following European harmonized standards conforms to the requirements of the European directive 2006 42 CE Brand Brand Machine Machine Type Model Type Model Serial no Seria...

Страница 83: ......

Страница 84: ...HARD SAS 24 route de Nantes F 44680 CHEMERE FRANCE KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE KUHN GELDROP B V P O Box 9 5660 AA GELDROP THE NETHERLANDS KUHN NORTH AMERICA INC P O Box 16...

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