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Страница 1: ...ntiguous states excluding the states with high altitude areas identified in 40 CFR part 1068 Appendix III To exercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at...

Страница 2: ...uction System 1 OHV Intake Carburetor Exhaust Above Propeller Cooling Water Thermostatic Control Ignition System CDI Starting System Manual Lubrication Wet Pump Gear Ratio 27 13 2 08 1 Gear Shift Forw...

Страница 3: ...uipment 15 Components 16 Fuel cock 17 Tiller handle 18 Gear shift lever 18 Throttle grip 18 Engine stop button 20 Installation 23 Mounting the outboard motor 23 Clamping the outboard motor 25 Operatio...

Страница 4: ...overboard or leaves the helm This prevents the boat from running away under power and leaving people stranded or running over people or objects Always attach the engine shut off cord to a secure plac...

Страница 5: ...e motor is in neutral Stop the engine when a person is in the water near you Passengers Consult your boat manufacturer s instructions for details about appropriate passenger locations in your boat and...

Страница 6: ...organizations listed in the next section can provide information about courses in your area You may also want to consider an Internet based program for basic boater education The Online Boating Safet...

Страница 7: ...http www mraa com Basic boating rules Rules of the road Just as there are rules that apply when you are driving on streets and highways there are waterway rules that apply when you are driving your b...

Страница 8: ...vertaking you are passing or being passed by another vessel In the following illustration your boat is in the center You should give the right of way to any vessels shown in white area you are the Giv...

Страница 9: ...considered fishing vessels Fishing vessels have the right of way regardless of position Fishing vessels cannot however impede the passage of other vessels in narrow channels Sailing vessel right of w...

Страница 10: ...is system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information These markers are white with black letters and orange boarders They signify speed zones res...

Страница 11: ...11 1 2 3 4 Symbols The following symbols mean as follows Notice Warning Electrical hazard Read Owner s Manual Hazard caused by continuous rotation...

Страница 12: ...4 HP 4500 r min FP6A 4 4 kW 5000 r min 6 HP 5000 r min Idle speed in neutral 1500 50 r min Type 4 stroke S Displacement 139 0 cm Bore stroke 62 0 46 0 mm 2 44 1 81 in Ignition system CDI Spark plug NG...

Страница 13: ...perform well over a range of applications but there may be uses where a different propeller would be more appropriate Select a propeller that will allow the engine to reach the middle or upper half o...

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Страница 15: ...ave been changing in recent years in response to concerns about pollution and resulting emissions regulations One of the most obvious changes has been the elimination of lead from most fuels As gasoli...

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Страница 17: ...15 17 Components...

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Страница 20: ...or leg while operating Do not attach the cord to clothing that could tear loose Do not route the cord where it could become entangled preventing it from functioning Avoid accidentally pulling the cor...

Страница 21: ...en the steering friction adjuster If there is too much resistance it could be difficult to steer which could result in an accident The steering friction adjuster provides adjust able resistance to the...

Страница 22: ...ure the top cowling 1 Tilt lock When the gear shift lever is moved to the neutral position or forward position the outboard motor can be tilted up Tilt support bar Use the tilt support bar to keep the...

Страница 23: ...Improper mounting of the outboard motor could result in hazardous conditions such as poor handling loss of control or fire hazards Mounting the outboard motor WARNING Do not hold the top cowling or ti...

Страница 24: ...g height is too high cavitation tends to occur thus reducing the propulsion and if the propeller tips cut the air the engine speed will rise abnormally and cause the engine to overheat If the mounting...

Страница 25: ...st runs at different heights can help determine the optimum mounting height Clamping the outboard motor 1 Place the outboard motor on the transom so that it is positioned as close to the center as pos...

Страница 26: ...aking in engine avoid extended idling rough water and crowded areas For the first hour of operation Run the engine at varying speeds up to 2000 r min or approximately half throttle 1 For the second ho...

Страница 27: ...ualified mechanic Improper repairs can make the outboard unsafe to operate Check for fuel leaks Check for fuel leaks or gasoline fumes in the boat Check for fuel leakage from the fuel system Check the...

Страница 28: ...ation check window TIP The oil lubrication check window does not indicate the engine oil level Use the oil lubrication check window to make sure that the engine is being lubricated with oil while it i...

Страница 29: ...e bottom cowling and then make sure that the fuel tank cap and manual starter handle fit properly into their respective holes 1 Hook 4 Check to be sure the rubber seal is seated correctly between the...

Страница 30: ...container to store and dispense fuel only use a locally approved GASOLINE container To prevent electrostatic sparks discharge any built up static electricity from your body before refueling Filling fu...

Страница 31: ...you can steer clear of any obstructions Be sure there are no swimmers in the water near you When the air vent screw is loosened gasoline vapor will be released Gasoline is highly flammable and its va...

Страница 32: ...Operation 32...

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Страница 34: ...your clothing or your arm or leg Then install the clip on the other end of the cord to the engine shut off switch 3 Align the engine start mark on the throttle grip with the notch in the tiller handl...

Страница 35: ...engine Cooling water Check for a steady flow of water from the cooling water pilot hole A continuous flow of water from the pilot hole indicates that the water pump is pumping water through the cooli...

Страница 36: ...e engine stops when the engine stop button is pushed Restart the engine and then check that the engine stops when the clip is pulled from the engine shut off switch Check that the engine cannot be sta...

Страница 37: ...on gross weight water surface conditions and wind direction 3 1 2 1 Engine shut off switch 2 Cord 3 Clip 2 Tighten the air vent screw on the fuel tank cap Stoppingengine Before stopping the engine fir...

Страница 38: ...ibility of an accident If the boat begins to feel unstable or is hard to steer slow down and or readjust the trim angle 38 The trim angle of the outboard motor helps determine the position of the bow...

Страница 39: ...boat and operating conditions Adjusting boat trim Generally a boat is stable when the keel line of the boat is up about 3 to 5 degrees With the bow up the boat may have a greater tendency to steer to...

Страница 40: ...hazard When the outboard motor will be tilted up for more than a few minutes tighten the air vent screw and fuel tank cap and align the fuel cock with the closed position Otherwise fuel may leak NOTIC...

Страница 41: ...d on the clamp bracket 1 Steering friction adjuster 4 Tighten the air vent screw 1 Tilt support bar 2 Holder 1 Air vent screw 5 When using a portable fuel tank disconnect the fuel hose and then instal...

Страница 42: ...OTICE Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when setting up for and cruising in shallow water Otherwise severe damage fr...

Страница 43: ...other conditions Cruising in salt water After operating in salt water flush the cooling water passages with fresh water to prevent them from becoming clogged Also rinse the outside of the outboard mo...

Страница 44: ...ort bar when trailering the boat The outboard motor could shake loose from the tilt support and fall The outboard motor should be trailered and stored in the fully tilted down position Dismounting the...

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Страница 47: ...nd fogging at the same time 1 Wash the outboard motor body using fresh water NOTICE Do not spray water into the air intake 2 Fill the built in fuel tank with fresh fuel and add one ounce of Fuel Condi...

Страница 48: ...hole cap and top cowling 13 Align the fuel cock with the closed position and tighten the air vent screw 14 Install the propeller 48 Flushing with the water flush plug optional NOTICE Before starting...

Страница 49: ...e oil for the presence of water that indicates a leaky seal 3 Grease all grease fittings TIP For long term storage fogging the engine with oil is recommended Cleaning and anticorrosion measures 1 Wash...

Страница 50: ...quality may malfunction and the resulting loss of control could endanger the operator and passengers 50 Maintenance interval guidelines The service intervals provided in the Mainte nance Chart were d...

Страница 51: ...the warranty period When operating in salt water muddy other turbid cloudy acidic water the engine should be flushed with clean water after each use 51 1 year Anode external Inspection or replace ment...

Страница 52: ...Maintenance 52...

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Страница 54: ...he insulator A damaged insulator could allow external sparks which could lead to explosion or fire Standard spark plug CR6HSB Be sure to use the specified spark plug otherwise the engine may not opera...

Страница 55: ...e oil with an oil changer 1 Put the outboard motor in an upright position not tilted NOTICE If the motor is not level the oil level indicated on the dipstick may not be accurate 2 Start the engine War...

Страница 56: ...per and lower marks If the oil level is not at the proper level add or extract oil until the oil is between the upper and lower marks 15A Start the engine and make sure that there are no oil leaks NOT...

Страница 57: ...lip from the engine shut off switch Checkpoints Check each of the propeller blades for erosion from cavitation or ventilation or other damage Check the propeller shaft for damage Check the splines for...

Страница 58: ...the propeller nut until there is no looseness in the propeller 4 Align the propeller nut hole with the propeller shaft hole Insert a new cotter pin in the holes and bend the cotter pin ends NOTICE Do...

Страница 59: ...w gasket on the oil level plug When the oil begins to flow out of the oil level plug hole insert and tighten the oil level plug Tightening torque 9 0 Nm 0 92 kgf m 6 6 ft lb 7 Put a new gasket on the...

Страница 60: ...t Customer Service Q Is clip on engine shut off cord lanyard installed A Install clip to engine shut off switch Q Are engine inner parts damaged A Contact Customer Service Engine idles irregularly or...

Страница 61: ...lean or replace with recommended type 1 Are weeds or other foreign material tangled on gear housing 61 A Remove foreign material and clean lower unit 1 Is fuel system obstructed A Check for pinched or...

Страница 62: ...sm does not operate the engine cannot be cranked with the starter the engine can be started with an emergency starter rope AWARNING WARNING Use this procedure only for emergency engine starting to ret...

Страница 63: ...starting or operating the outboard motor You could get an electrical shock Emergency engine starting Before performing the following procedure make sure to read the emergency starting label on the man...

Страница 64: ...ngine shut off cord to a secure place on your clothing or your arm or leg Then install the clip on the other end of the cord to the engine shut off switch 7 Align the engine start mark on the throttle...

Страница 65: ...65 PARTS LIST PARTS DIAGRAM...

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