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KTR-STOP

®

 XS-xx A-xx-xx 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

45126 EN 
19 of 22 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2020-04-09 Shg/Wie 

Replacing: 

--- 

Verified: 

2020-08-11 Shg 

Replaced by: 

 

 

 

 

  Remove the O-ring (component 1.8) on both sides. 

  Put the opening pressure (see table 2) on the hydraulic system. 

  Remove the screw with the disk (assembly lock, see illustration 11) on both sides from the brake piston (com-

ponent 1.5). 

  Release the pressure from the hydraulic system. 

  Unscrew the setting nut (component 1.7) on both sides from the housing. 

  Remove the set of disk springs (component 1.6) on both sides. 

 

 

Make use of a tool to ensure the same arrangement of disk springs, washer and adjustment 
washer(s) with re-assembly of the brake. 

 

  Press the brake piston (component 1.5) carefully out of the housing (if necessary, use some hydraulic oil). 

  Remove the gaskets (component 1.3 and 1.4) and the scraper (component 1.2). 

 

 

When removing the gaskets and scrapers make sure that the keyways in the housing are 
not damaged. 

 

  The components have to be cleaned from dirt, grease and corrosion protection. The components can easily be 

cleaned by means of solvents. Afterwards dry the components. 

 

 

 

 

Observe the manufacturer’s instructions 
regarding the use of solvents. 

 

Illustration 14: Housing with single parts 

  Insert new gaskets (component 1.3 and 1.4) and 

scrapers (component 1.2) on both sides into the hou-
sing. For that purpose the components may be heart-
shaped (see illustration 15).

 

 

 

 

The gasket and scraper have to be instal-
led in the right direction (see illustration 
16). 

 

 

With reassembly of the brake piston basi-
cally new gaskets and scrapers have to be 
used, since their operativeness is no lon-
ger ensured due to wear and damages. 

  Grease the gaskets and scrapers with hydraulic oil (see 

illustration 16). 

 
 
 
 
 
 
 
 
 
 

Maintenance 

5.2  Maintenance of the brake / replacement of single parts 

Содержание KTR-STOP XS A Series

Страница 1: ...note ISO 16016 Drawn 2020 04 09 Shg Wie Replacing Verified 2020 08 11 Shg Replaced by KTR STOP XS xx A xx xx XS xx A xx xx is a spring actuated brake in a fixed calliper design serving to ge nerate a...

Страница 2: ...ort and packaging 6 3 1 Storage 6 3 2 Transport and packaging 6 4 Assembly 6 4 1 Components of the brake 7 4 2 Preparation of assembly 8 4 3 Brake pads 8 4 4 Assembly of the brake 9 4 5 Pressure port...

Страница 3: ...l data XS xx A xx xx Weight kg Approx 20 Width of brake pad mm 70 Surface of each brake pad organic mm2 8 000 powder metal mm2 5 800 Max wear of each brake pad mm 5 Rated coefficient of friction 2 0 4...

Страница 4: ...R STOP XS 8 A xx xx 8 16 5 120 730 1510 2280 KTR STOP XS 9 A xx xx 9 12 0 130 820 1700 2570 KTR STOP XS 10 A xx xx 10 10 0 140 910 1890 2850 KTR STOP XS 11 A xx xx 11 8 5 150 1000 2080 3140 KTR STOP X...

Страница 5: ...wing safety indica tions All operations on and with the brake have to be performed taking into account safety first Make sure to switch off the power pack before you perform your work on the brake Sec...

Страница 6: ...de any ozone generating devices like e g fluorescent light sources mercury vapour lamps or electrical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is...

Страница 7: ...traction set 3 2 Brake pad 4 2 1 Sensor 1 Optionally available Illustration 3 Components subassemblies of brake Subassembly 1 Housing with components Compo nent Quantity Description Illustration 4 Hou...

Страница 8: ...connection surface and brake is defined as frictional connection Any residues of oil dirt and corrosion protection reduce the coefficient of friction As a re sult the operation of the brake and the fu...

Страница 9: ...mponent 1 7 If necessary set it to the right dimension see illustrati on 12 Insert the brake pads component 3 fully into the housing If you want to insert brake pads after having assembled the brake i...

Страница 10: ...not exceed the figures specified in illust ration 2 Connect the pressure oil line to one of the pressure ports of the brake see illustration 7 and 8 For that pur pose remove the screw plug beforehand...

Страница 11: ...parent hose and collection container Since higher pressures 5 bar at the maximum are not generated a pneumatic hose may be used too Inspect the brake for leakages regularly Severe leakages have to be...

Страница 12: ...ts may be damaged and the operation of the brake is no longer ensured Illustration 9 Pressure port of several brakes in parallel Illustration 10 Pressure port of several brakes in a series The pressur...

Страница 13: ...id in the hydraulic system during and after the venting pro cess recommendation of liquid see chapter 4 9 Switch on the hydraulic system for a short while to make sure that the brake is rinsed with hy...

Страница 14: ...nt of friction Please observe the instructions for grinding in according to KTR N The brake needs to be set with the initial assembly or after having replaced the brake pads or single parts respective...

Страница 15: ...omponent 1 13 You may only use mineral hydraulic liquids meeting the specifications of DIN 51524 KTR recommends those liquids corresponding to DIN 51524 3 KTR recommends the following liquids other ma...

Страница 16: ...njuries protect the brake on both sides by means of the as sembly lock Remove the screw plug component 1 13 or the sensor component 4 on both sides from the setting nut component 1 7 Put the opening p...

Страница 17: ...sidual waste Sensors Electrical components have to be treated as electrical waste Hydraulic oil Hydraulic oils have to be collected in suitable tanks and disposed of by a waste disposal company Brake...

Страница 18: ...by shifting the pressure spring component 2 2 onto the pin component 2 1 Screw the pin with the pressure spring into the brake pad against a stop Secure the screw connection component 2 1 on both side...

Страница 19: ...hydraulic oil Remove the gaskets component 1 3 and 1 4 and the scraper component 1 2 When removing the gaskets and scrapers make sure that the keyways in the housing are not damaged The components hav...

Страница 20: ...lykote MoS2 Make sure that the set of disk springs is mounted in the same arrangement as it was supp lied If a new set of disk springs is used the condition of supply needs to be observed in detail Sc...

Страница 21: ...f brake locked 2 Switch position 0 unlocked 1 locked Switch S2 only shows the wear status reliably when the brake is activated locked If the brake is not activated unlocked a statement about the condi...

Страница 22: ...tightening torque M12 hand tight Length of cable 5 m 10 m or 15 m Material of cable PUR Dimension of cable 5 0 34 mm2 Illustration 19 Pin assignment of plug in connection Remove the screw plug compon...

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