KTM TROXLER TV 2000 Скачать руководство пользователя

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Document:BA-TV2000-2003-07.doc

Screw capping machine TV 2000

KTM-TROXLER

Wine cellar machines – Stainless steel technology

In der Rohrmatt 8

77955 Ettenheim - Münchweier

Tel. 07822/446940-0

Fax. 07822/446940-25

e-mail : [email protected]
Internet :www.ktm-troxler.de

Содержание TROXLER TV 2000

Страница 1: ...Screw capping machine TV 2000 KTM TROXLER Wine cellar machines Stainless steel technology In der Rohrmatt 8 77955 Ettenheim M nchweier Tel 07822 446940 0 Fax 07822 446940 25 e mail info ktm troxler d...

Страница 2: ...unit 7 Sterilising the screw capping machine 7 Adjusting the bottle cap feeder to the bottle height 8 Adjusting the bottle guide to the bottle diameter 8 Assembling the capping unit 9 Dismantling the...

Страница 3: ...structions Hazard Indicates an immediate hazard Non observance may result in death or serious injury Caution Indicates a potentially dangerous situation Non observance may result in minor injury or ma...

Страница 4: ...e fed in using a belt drive system the caps are automatically picked up The screw head presses the cap onto the bottle The screw head then knurls the thread into the cap After the bottle is sealed it...

Страница 5: ...ht of the bottle 4 Screw cap feeder adjustment Adjust the screw cap feed to the height of the bottle 5 Switching unit with controls Controlling and switching the TV2000 6 Guard Protects against rotati...

Страница 6: ...head Switch the belt drive on off Press the belt drive button the belt starts to move The green indicator lamp in the belt drive button is lit Press again to switch off the belt drive Note Check the p...

Страница 7: ...owing in order to guarantee a sterile capping process Clean and sterilise the container before filling it with caps Avoid the ingress of impurities such as foreign bodies dust and fluids during cappin...

Страница 8: ...ap see diagram Tighten the hex socket head screw to lock the setting Adjusting the bottle guide to the bottle diameter Place three bottles on the belt one at the start one at the end and one under the...

Страница 9: ...he compressed air supply Use the socket spanner to loosen the counternut on the hand wheel Adjust the roll on head upwards by turning the hand wheel Place the spacer bolt on the bottle mouth and centr...

Страница 10: ...apter 6 Maintenance and Care This prevents water from entering the control valve as the machine is tipped Release the screw cap channel at the mouth section screw Release the screw cap channel at the...

Страница 11: ...nsions sizes Height with without cap container 2350 2000 mm Width 900 mm Depth 420 mm Weight approx 200 kg Bottle sizes caps Bottle diameter 50 to 120 mm Bottle height 160 370 mm Lubricants For the sc...

Страница 12: ...es of steel e g tools are placed on the screw capping machine To prevent this occurring on V2A steel parts do not place down any items manufactured from other steels use a suitable cleaning agent to r...

Страница 13: ...with appropriate qualifications Fault table Fault Possible cause Remedial measure By Belt drive and capping unit cannot be switched on Guard on capping unit is open Close the guard Operator Caps are...

Страница 14: ...p The standard length of the belt drive is 900 mm It is possible to extend the belt depending on the machine model and space restrictions in your factory Double belt extension 450 mm extension at the...

Страница 15: ...shaft is mounted on roller bearings The capping head is mounted at the end of a vertical shaft and is completed at its lower end by a particular pressure block This pressure block is fitted with a NO...

Страница 16: ...so that grub screw H does not move WARNING Make sure that before putting back safety grub screw G it is dipped in medium density loctite yellow paste Repeat the same operations on the rest of the roll...

Страница 17: ...d therefore can vary according to the type of the cap to be applied In the case of caps with a shaped skirt or with particular metal thickness it is in any case necessary to check this dimension by tr...

Страница 18: ...a caliber the dimension X Fig 4 between the arm and the flat part of the roller to be replaced Remove the centering plate A Fig 4 by unscrewing the four screws B Remove the safety grub screw C and co...

Страница 19: ...on when mounting it pushing it slowly upwards and screw in the two locking screws situated on the cross piece Fixed pressure block This is used to apply caps to seal flat liquids non carbonated Fig 6...

Страница 20: ...ap Cap mm L mm 22 25 1 25 28 36 1 5 11 POSSIBLE TROUBLES INSUFFICIENT STEP ON TOP OF CAP Not enough axial load Diameter of the pressure block not adequate for the type of cap too big CUT ON THE UPPER...

Страница 21: ...h too high or too low DENTED OR MARKED CAP BELOW THE KNURL Thread rollers too low Very high radial load CUT CAP Very high radial load Thread rollers too high 12 SPECIAL APPLICATION FOR MIGNON CAPPING...

Страница 22: ...dations Monthly Inject grease for food machinery compatible with the FDA norms using the grease gun A Fig 5 for the lubrication of the inner ball bearings of the capping head At regular intervals oil...

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