KTM 950 SUPERMOTO 2007 Скачать руководство пользователя

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Bleeding the cooling system (950 Supermoto R)

To completely bleed the cooling system, the motorcycle must be raised approx. 50 cm

(20 in) in the front.

Remove the radiator cap

[1]

and bleeder screw

[2]

Completely fill the radiator with cooling liquid. Mount the radiator cap and move the motor-

cycle into a horizontal position again. Fill the compensating tank with cooling liquid until it

reaches a level between the MIN and MAX mark. Close the compensating tank.

Add cooling liquid until it runs out of the vent holes without bubbles and immediately mount

the screw to prevent air from entering the radiator.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Содержание 950 SUPERMOTO 2007

Страница 1: ...950 SUPERMOTO 950 SUPERMOTO R ART NR 3 211 150 EN OWNER S MANUAL 2007...

Страница 2: ...N FOR AUSTRALIA ONLY Tampering with noise control system prohibited Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for purposes of maintena...

Страница 3: ...latest information available for this model series at the time it was printed Minor devia tions resulting from enhancements to the motorcycle design cannot be entirely precluded The Owner s Manual is...

Страница 4: ...equivalent specifications must be used in accordance with the maintenance schedule SPARE PARTS ACCESSORIES For your own safety only use spare parts and accessories approved by KTM KTM shall not assume...

Страница 5: ...ork 19 Spring preload of the fork 19 Damping action during compression of shock absorber 20 Rebound damping of shock absorber 20 GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE 21 Instructions f...

Страница 6: ...g the cooling liquid level in the compensating tank 950 Supermoto R 60 Checking the cooling liquid level in the radiator 950 Supermoto 61 Checking the cooling liquid level in the radiator 950 Supermot...

Страница 7: ...d tube Enter this num ber in the field on page no 1 The type label is located next to the chassis number Engine number engine type The engine number and the engine type are stamped into the left side...

Страница 8: ...ditional fuel This produces a rich fuel air mixture necessary for cold start The fuel quantity and thus the engine speed are determined by the choke lever position At temperatures over 5 C 41 F it wil...

Страница 9: ...the MODE button The indicator lamps 3 provide additional information on the motorcycle s running condition Display TEST When you switch on the ignition all of the display elements will light up for 1...

Страница 10: ...1 The TRIP 1 mode shows the speed the temperature of the cooling liquid and the trip odometer 1 To switch to the next display mode press the MODE button TRIP 2 The TRIP 2 mode shows the speed the tem...

Страница 11: ...to the CLOCK mode Simultaneously press MODE 1 and SET 2 The numbers on the clock will start to blink Use the MODE button to set the hours and the SET button to set the minutes The press the MODE and S...

Страница 12: ...el reaches the reserve mark the display will automatically switch to TRIP F and begin to count no matter which display mode was active before At the same time the fuel warning lamp will light up You w...

Страница 13: ...en indicator lamp will blink in the blinker rhythm when the blinker is switched on NOTE The indicator lamp will blink faster when a blinker is broken The green indicator lamp will light up when the ge...

Страница 14: ...handlebar to the left then turn the ignition key to the left The ignition key can be withdrawn in position and Combination switch The rocker switch LIGHTS 1 actuates the high beam or low beam High bea...

Страница 15: ...stem To open the cap insert the ignition key turn it 90 counterclockwise then lift off the filler cap To close the tank insert the filler cap turn the ignition key 90 clockwise and take out the key OP...

Страница 16: ...ger can hold on to the grips 2 during the ride To mount the seat attach the seat to the oval head screw 4 lower the seat in the back while sliding it towards the front Both noses 5 should fit into the...

Страница 17: ...e ride To mount the seat attach the seat to the oval head screw 4 lower the seat in the back while sliding it towards the front Both noses 5 should fit into the frame Insert the catch bolts 6 in the l...

Страница 18: ...nds to the hook 3 and mount the seat The helmet lock is provided to secure the helmet to the motorcycle when parked Do not attach the helmet or other objects to the steel rope while driving You can ea...

Страница 19: ...ake sure it is standing securely on a firm surface The side stand is linked to the safety start system follow the driving instructions Foot brake pedal The foot brake pedal 2 is located in front of th...

Страница 20: ...k and shock absorber Rebound damping of fork The fork s damping action during rebound travel rebound damping can also be adjusted This allows you adjust the damping behavior to match your driving styl...

Страница 21: ...o the motorcycle s driving speed The adjusting screw 1 for the low speed range can be adjusted with a screwdriver The adjusting screw 2 for the high speed range can be adjusted with a 17 mm socket wre...

Страница 22: ...e first 200 kilometers 125 miles with new tires tilting the vehicle at different angles so that all sections are properly roughened Tires will not display their full grip characteristics until they ar...

Страница 23: ...ycle if passenger footrests are mounted Never leave your motorcycle without super vision if the engine is running Accessories and payload Accessory parts and baggage can signifi cantly decrease a moto...

Страница 24: ...eck for damaged tires Tires showing cuts or dents must be replaced The tread depth must comply with the legal regulations Also check the air pressure Insufficient tread and incorrect air pressure dete...

Страница 25: ...e damage 9 BAGGAGE PAYLOAD Never exceed the maximum total weight 400 kg 883 lbs and the motorcycle s wheel loads The maximum total weight is comprised of the motorcycle in a running condition and refu...

Страница 26: ...of consciousness and death Always provide adequate ventila tion while the engine is running Never operate the motorcycle with a run down battery or without the battery This can damage the electronic c...

Страница 27: ......

Страница 28: ...use increased wear Stop immediately if a perceptible power loss occurs while driving due to a defec tive ignition caused by a cylinder misfir ing or breaking down If the unburned fuel air mixture reac...

Страница 29: ...op the engine switch off the ignition Fold the side stand forward to the stop with your foot put the weight of the motor cycle on the stand and park the bike on a firm surface Lock the motorcycle Alwa...

Страница 30: ...g it will take approx 8 minutes for the fuel warning lamp 1 to switch off and for TRIP F to automatically reset to 0 and return to the previous display mode Press the SET key 2 for 2 seconds to immedi...

Страница 31: ...rk plugs z Check and adjust valve clearance z z Check engine fastening bolts for tight fit z z z Check all engine bolts accessible from the outside for tight fit z z z Check clutch linings z Check clu...

Страница 32: ...t z z z Check headlamp adjustment z z z Check electrical system for function low high beams stop light turn indicators headlamp flasher tell tale lamps speedometer illumination horn side stand switch...

Страница 33: ...re condition and inflation pressure z z z Check chain sprockets and chain guides for wear force fit and tension z z z Check bolts on pinion and chain sprocket for locking devices and a tight fit z z z...

Страница 34: ...tion z Lubricate and adjust actuating cables and nipples z Bleed fork legs in regular intervals z Clean chain z Lubricate chain z z Check the chain tension grease the chain if necessary z Check tire p...

Страница 35: ...mounting If no new self locking nuts are available apply Loctite 243 to the thread of the old nuts If the thread is damaged replace the screws and nuts Do not use toothed disks or split washers for th...

Страница 36: ...egs are equally adjusted Adjusting compression damping of fork Hydraulic compression damping determines the reaction when the fork is compressed Turn the adjusting screws clockwise to increase damping...

Страница 37: ...ise direction Adjusting the spring preload on the fork The fork spring preload can be adjusted by turning the adjusting screws 2 wrench size 24 mm 5 mm 0 2 in Turning in a clockwise direction will inc...

Страница 38: ...ing is effective at fast compression rates Turning in a clockwise direction will increase the damping turning counterclockwise will decrease the damping STANDARD ADJUSTMENT LOW SPEED Turn adjusting sc...

Страница 39: ...rection The damping unit of the shock absorber is filled with high compression nitrogen Never try to take the shock absorber apart or to do any maintenance work yourself Severe injuries could be the r...

Страница 40: ...loose wheel spindle can cause the motorcycle s handling performance to become instable and cause it to crash 7 mm Checking the chain tension Place the motorcycle on the side stand Switch the transmiss...

Страница 41: ...d used sprockets Chain maintenance Maintenance of the X ring chain is reduced to a minimum Rinse off any heavy dirt with plenty of water Residual used grease must be removed prior to lubrication Motor...

Страница 42: ...e contact to the brake disk For safety reasons always have maintenance work and repairs to the brake system performed by an authorized KTM workshop BRAKE PADS Your motorcycle is equipped with sintered...

Страница 43: ...formance applications Brake fluid DOT 5 1 is a poly ethylene glycol based fluid amber colored and can be mixed with DOT 4 brake fluid Do not in any event use DOT 5 brake fluid It is based on silicone...

Страница 44: ...fluid level The brake fluid reservoir for the front brake is located on the left side of the handlebar and has a MIN and a MAX mark The brake fluid level may not fall below the MIN mark when the vehic...

Страница 45: ...d linings should not be thinner than 1 mm otherwise they could lead to brake failure For your own safety don t put off having your brake pads changed If the brake pads are replaced too late when the l...

Страница 46: ...brake pad will rub against the brake disc imparing the braking effect and destroying the brake disc Checking rear brake fluid level The brake fluid reservoir for the rear disk brake is combined with t...

Страница 47: ...correctly mounted The front wheel should not touch the ground MAINTENANCE WORK ON CHASSIS AND ENGINE 46 3 3 2 Remove the screws 1 from the left and right brake calipers and carefully pull the brake c...

Страница 48: ...mount the screws and tighten to 45 Nm Take the motorcycle off the front stand actuate the front wheel brake and vigorously com press the fork several times to align the fork legs Before you tighten t...

Страница 49: ...d the rear wheel while you pull out the wheel spindle 3 Push the rear wheel forward as far as possible and remove the chain from the rear sprocket Carefully take the rear wheel off the swing arm Do no...

Страница 50: ...s the rear wheel towards the front to allow the chain tensioner to rest against the clamping screws If you don t happen to have a torque wrench at hand make sure you have the tighten ing torque correc...

Страница 51: ...e to the motorcycle s total weight Proper pressure ensures optimum driving comfort and extends the life of your tires Do not mount tires which have not been approved by KTM Other tires could have adve...

Страница 52: ...ront see illustration Connect the minus pole to the battery last If electrolyte sulphuric acid leaks from the battery proceed with great care The elec trolyte can cause severe burns In the case of ski...

Страница 53: ...in an uncharged condition for a longer period of time the battery will run down and sulfa tize destroying the battery Recharge the battery every 3 months if it is being stored for a longer period of t...

Страница 54: ...spare fuse is always at hand Replace a blown fuse only with an equivalent one If a new fuse that has just been set in gets blown again you are strongly advised to have it inspected by a KTM dealer The...

Страница 55: ...ch Fuse ACC 2 also protects the carburetor heaters from short circuits Sockets to connect the accessories are located under the headlight mask For more infor mation contact an authorized KTM workshop...

Страница 56: ...s B in the headlight Mount the bulb socket rubber cap and connector Attach the headlight mask at the bottom mount the screw and tighten to 10 Nm MAINTENANCE WORK ON CHASSIS AND ENGINE 55 Replacing the...

Страница 57: ...r of the headlight Position your motorcycle loaded ready for the trip 5 meters 16 4 ft away from the wall and switch on the low beam The light dark cut off line should be 5 cm 2 in under the mark see...

Страница 58: ...ox 30 in a counterclockwise direc tion and remove it from the socket Proceed in the reverse order to mount a new bulb BULBS FOR THE TAILLIGHT Remove the bulb socket 4 from the housing and pull the bul...

Страница 59: ...ible causes Slow riding with large loads at a higher air temperature If possible increase your running speed so that more air can blow through the radiators Should the warning light still be on off af...

Страница 60: ...orrosion and coolant foaming More antifreeze must be added if you plan to travel to a region where temperatures are expected to drop below 25 C 13 F Pressure induced by heating of the cooling liquid i...

Страница 61: ...pty also check the cooling liquid level in the radiator Have the cooling system checked by an authorized KTM workshop 1 2 Checking the cooling liquid level in the compensating tank 950 Supermoto R Che...

Страница 62: ...king Have the cooling system checked at an authorized KTM workshop If possible check the cooling liquid level when the engine is cold If you need to remove the radiator cap when the engine is hot hold...

Страница 63: ...m is probably leaking Have the cooling system checked at an authorized KTM workshop If possible check the cooling liquid level when the engine is cold If you need to remove the radiator cap when the e...

Страница 64: ...t Add cooling liquid until it runs out of the vent holes without bubbles and immediately mount the screw to prevent air from entering the radiator Completely fill the radiator with cooling liq uid Mou...

Страница 65: ...or with cooling liquid Mount the radiator cap and move the motor cycle into a horizontal position again Fill the compensating tank with cooling liquid until it reaches a level between the MIN and MAX...

Страница 66: ...65...

Страница 67: ...apply excessive force Checking the oil level of the hydraulic clutch To check the oil level in the master cylinder of the clutch remove the cover For this pur pose remove screws and cover 2 together...

Страница 68: ...12 in at all times To check the play push back the protection cover 4 It should be possible to lift the cable approx 3 mm away from the adjusting screw 5 If necessary loosen the counter nut 6 turn the...

Страница 69: ...n on the can KTM recommends Motorex Power Synt 4T in the 10W 50 viscosity for temperatures over 0 C 32 F or 5W 40 for temperatures under 0 C 32 F Checking the engine oil level Check the engine oil lev...

Страница 70: ...ne case to the oil tank The engine oil must also be drained from the oil tank during an oil change Since many parts must be demounted for an oil change we recommend having the engine oil changed by an...

Страница 71: ...plugs the cover and both oil screens Clean all rubber seal rings and check for damage Replace if necessary Mount the oil drain plug on the engine with a new seal ring and tighten to 20 Nm Slide the oi...

Страница 72: ...ully slide the oil screen in the oil tank Position the con nector 2 mount the screws and tighten to 10 Nm Unscrew the plug 3 Add 2 5 liters 0 7 USgal of fully synthetic engine oil according to the JAS...

Страница 73: ...witch Defect safe starting system Turn on the ignition switch the gear to neutral and switch the emergency OFF switch on Recharge the battery and investigate the causes for discharg ing contact an aut...

Страница 74: ...n the fuel lines without kinks Check vacuum hoses and venting hoses of carburetors for correct position no kinks Have the air filter replaced at an authorized KTM workshop Engine overheats Insufficien...

Страница 75: ...chapter Engine oil Headlight and position light fail Blown fuse Replace fuse H L BEAM POSITION Flasher lights brake light horn and multi functional digital speedometer fail Blown fuse Replace fuse HO...

Страница 76: ...onal digital speedometer display Blown fuse Replace fuse HORN BRAKELIGHT SPEEDO No speed display Defective sensor cable or oxidized socket connector Check the pickup cable for damage remove the headli...

Страница 77: ...e and a cloth Then take a short drive until the engine has reached the working temperature and also use the brakes Due to the heat the water also evaporates at the unapproach able parts of the engine...

Страница 78: ...road salt clean motorcycle thoroughly and let it dry treat engine carburetor swing arm and all other bare parts except for brake discs with a wax based anti corrosion agent Keep anti corrosion agent f...

Страница 79: ...eated tarpaulin or blanket Do not use non air permeable materials as a possible humidity might not be able to escape and could cause corrosion It would be very bad to let the engine run for a short ti...

Страница 80: ...ssure front road driver only 2 4 bar 34 psi road with passenger maximum payload 2 4 bar 34 psi Authorized rear tires PIRELLI Scorpion Sync 180 55 ZR17 M C 73W Air pressure rear road driver only 2 4 ba...

Страница 81: ...SUPERMOTO R 2007 Type 14187C20 WP Suspension 14187C21 WP Suspension Spring 5 6 450 5 8 450 Spring preload 5 mm 0 2 in 5 mm 0 2 in Air chamber lenght 110 mm 4 3 in 110 mm 4 3 in Fork oil SAE 5 WP 4860...

Страница 82: ...p bolts on fork leg axle passages M8 15 Nm Collar bolts for handlebar clamps M8 20 Nm AH bolt for handlebar mount M10 20 Nm HH clamp bolts for steering stem M8 20 Nm Collar bolt front rear brake disk...

Страница 83: ...st clamp M8 8 Nm Exhaust clamp for ball joint M8 35 Nm HH bolts on exhaust suspension M6 Loctite 243 12 Nm HH bolt on fuel level indicator M5 3 Nm HH bolts fuel taps M6 6 Nm AH bolts tank trim M6 6 Nm...

Страница 84: ...riction bearings 2 main bearings 1 supporting bearing Conrod bearing friction bearing Piston pin bearing dual fuel bearing Piston light alloy forged Piston rings 1 compression ring 1 taper face ring 1...

Страница 85: ...MA TEMPERATURE 0 C 32 F Engine oil Only use fully synthetic engine oils that meet the JASO MA quality requirements see infor mation on the can KTM recommends Motorex Power Synt 4T in the 10W 50 viscos...

Страница 86: ...ar 40 Checking the chain tension 39 Checking the cooling liquid level in the compensating tank 950 Supermoto R 60 Checking the cooling liquid level in the compensating tank 950 Supermoto 60 Checking t...

Страница 87: ...ce schedule 30 Rebound damping of fork 19 Rebound damping of shock absorber 38 Rebound damping of shock absorber 20 Refilling engine oil 69 Removal of seat 950 Supermoto R 16 Replacing the brake light...

Страница 88: ...87...

Страница 89: ...USA ONLY 88 on steering head tube L S 1 2 3 4 5 6 7 8 9 on fuel tank on fuel tank under seat on fuel tank under seat on fuel tank under seat on frame tube R S on frame tube L S on frame tube R S unde...

Страница 90: ...MER INFORMATION FOR USA ONLY 1 Type label USA 2 Before you go for the first ride 3 Suspension setting 4 Chain tension 5 Technical information 6 Vehicle emission 8 Type label CAN 7 Noise emission 9 EAV...

Страница 91: ...1 Telephone 440 9853553 TAMPERING WARNING TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED FEDERAL LAW PROHIBITS THE FOLLOWING ACTS OR CAUSING THEREOF 1 The removal or rendering inoperative by any perso...

Страница 92: ...USE THIS SPACE FOR NOTES 91...

Страница 93: ...USE THIS SPACE FOR NOTES 92...

Страница 94: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm com 10 2006 FOTO MITTERBAUER KTM Group Partner...

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