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ENGLISH

24

CARBURETOR – Adjust idling (Keihin CR 39) *

Idling adjustment of the carburetor strongly affects the engine’s starting
behavior. That is, an engine whose idling speed is adjusted correctly will be
easier to start than one whose idling speed has not been adjusted correctly.

The idle speed is controlled by means of the adjusting wheel 

1

and the

mixture control screw 

2

. The adjusting wheel is used to adjust the basic

setting of the slide. The mixture control screw is used to control the idle
mixture which arrives at the engine by way of the idle system. Clockwise
turning reduces the fuel quantity (lean mixture), counterclockwise turning
increases the fuel quantity (rich mixture).
TO ADJUST IDLING CORRECTLY, PROCEED AS FOLLOWS:
1 Turn in mixture control screw 

2

up to the stop, and turn it back out to

the basic position (see tecnical date engine)

2 Warm up the engine
3 Use the adjusting wheel 

1

to set the normal idle speed (1400 - 1500

rpm).

4 Turn mixture control screw 

2

slowly clockwise until idling speed starts to

decrease. Memorize this position, and turn mixture control screw slowly
counterclockwise until the idling speed will decrease again. Adjust the
point of the highest idling speed between these two positions. If, in the
course of this procedure, the speed undergoes a relatively high increase,
reduce the idle speed to a normal level and repeat the procedure speci-
fied in 4. Serious competitive racers will choose a setting approx. 1/4
turn (clockwise) leaner than this ideal value because their engine will
heat up more when used in competitions.
NOTE: If you fail to obtain a satisfying result by following the procedure
described above, an incorrectly dimensioned idling nozzle may be the
cause. In case:
a) the mixture control screw has been screwed in up to the stop without
causing any change in rotational speed, a smaller idling jet has to be
installed;
b) the engine dies when the mixture control screw is still open by 
2 turns, a larger idling jet needs to be selected;
Naturally, in cases of jet changes, you have to start your adjusting work
from the beginning.

5 Then, use the adjusting wheel to set the desired idle speed.
6 In cases of greater changes in outside temperature and extremely 

different altitudes, the idling speed should be readjusted

Adjusting the mixture control screw *

Accessing the mixture control screw is difficult. For this reasons, we have
created an appropriate special tool.
Introduce the special tool into the bore 

A

at the carburetor bottom. Press

the tool slightly upward and turn the adjusting wheel 

3

until the tool enga-

ges the slot of the mixture control screw 

2

.

Now, you can go about adjusting the screw. Marks were provided on the
adjusting wheel, making it easier to keep track of the turns.

Checking the float level (float height) *

For this purpose, dismount the carburetor and remove the float chamber.
Hold the carburetor in a slanted position such that the float will abut the
float needle valve but not compress it (see photo).
Now, use a sliding caliper to measure the distance 

H

between the casing

edge and the float's upper edge.
The float height 

H

is to be 9mm.

If the float height does not correspond to the desired value, check the float
needle valve and, if necessary, replace it.

If the float needle valve is o.k., you can adjust the float height by bending
of the float lever 

4

.

Mount the float chamber, install the carburetor, and adjust the idle speed.

3

H

4

2

1

A

Содержание 660 RALLY 2004

Страница 1: ...ERG NZUNG ART NR 3 211 29 ZUR BEDIENUNGSANLEITUNG ART NR 3 210 85 SUPPLEMENT ART NO 3 211 29 TO OWNER S MANUAL ART NR 3 210 85 660RALLY2004...

Страница 2: ...uben und Muttern auf festen Sitz pr fen Bremsfl ssigkeitsstand Belagst rke Bremsscheiben pr fen Bremsleitungen auf Besch digung und Dichtheit pr fen Leichtg ngigkeit Leerweg von Hand Fu bremshebel pr...

Страница 3: ...estsitz pr fen Nach jeder Reinigung Vor jeder Inbetriebnahme DIE LAUFLEISTUNG F R DIE INSPEKTIONSINTERVALLE SOLLTE KEINESFALLS UM MEHR ALS 500 KM BERSCHRITTEN WERDEN WARTUNGSARBEITEN DER KTM FACHWERKS...

Страница 4: ...e 1 abschrauben und Kraftstofffilter 2 reinigen Kraftstofffilter in allen vier Tanks Hohlschraube 3 herausdrehen und Kraftstofffilter 4 reinigen bzw erneuern Entl ftungsfilter erneuern Filter von Tank...

Страница 5: ...Garantie Der Motor lwechsel ist bei betriebswarmem Motor vorzunehmen ACHTUNG EIN BETRIEBSWARMER MOTOR UND DAS DARIN BEFINDLICHE MOTOR L SIND SEHR HEISS VERBRENNEN SIE SICH NICHT Motorrad auf waagrech...

Страница 6: ...schraube 5 mit 30 Nm und Verschlu schrauben 6 und 7 mit 20 Nm festziehen Die Schraube 8 mit 10 Nm festziehen Dichtfl che am Brustrohr 9 reinigen neuen Feinfilter mit Motor l f llen und Gummidichtung...

Страница 7: ...m Leerlauf laufen lassen ca 20 Sekunden bis an der ffnung A l austritt Sobald l austritt Motor abstellen Verschlu schraube mit Dichtung montieren und mit 25 Nm festziehen Motor warmlaufen lassen labla...

Страница 8: ...beschriebenen Vorgangsweise zu keinem befriedigenden Ergebnis kann eine falsch dimensionierte Leer laufd se die Ursache daf r sein Sollte a die Gemischregulierschraube bis zum Anschlag eingedreht sein...

Страница 9: ...alle Einzelteile des Vergasers ordentlich aufgelegt wer den k nnen Vergaser ausbauen und groben Schmutz entfernen Den Drahtb gel 1 entfernen und die Entl ftungsschl uche aus dem Ver gaser ziehen Den S...

Страница 10: ...htringe Feder und Membrane aus dem Pumpengeh use neh men Die Schraube entfernen und Schwimmerkammer abnehmen Die Druckstange 3 der Beschleunigerpumpe aush ngen und abnehmen Plastikteil 4 von der Nadel...

Страница 11: ...saugtrichter samt O Ring 2 vom Verga ser nehmen Leerlaufluftd se 3 und Hauptluftd se 4 herausdrehen Alle D sen und anderen Teile gr ndlich reinigen und mit Druckluft durchblasen Vergasergeh use reinig...

Страница 12: ...ohrungen 2 auf freien Durchgang pr fen D sennadel pr fen D sennadel auf Verbiegung und Verschlei pr fen D sennadel und Nadel d se alle 10 000 km erneuern Schwimmernadelventil pr fen Das Nadelventil an...

Страница 13: ...und einigemale bet tigen dabei auf Leicht g ngigkeit pr fen Au erdem kontrollieren ob der Choke richtig arretiert Die Feder Scheibe und den O Ring auf die Gemischregulierschraube 6 auff deln und Gemi...

Страница 14: ...uck stange 2 der Beschleunigerpumpe in die Bohrung gleitet Die Membrane 3 mit Beschriftung nach oben und Feder in das Pumpen geh use legen O Ring 4 in die Nut legen Den Dichtring 5 mit etwas Fett im D...

Страница 15: ...raube 1 festziehen Der Abstand A sollte nun links und rechts gleich gro sein Anschlie end Seilzugscheibe drehen und Gasschieber auf Leichtg ngigkeit pr fen D sennadel montieren und mit der Schraube 4...

Страница 16: ...DEUTSCH 16 KABEL SCHLAUCH UND SEILZUGVERLEGUNG...

Страница 17: ...ENGLISH 17 RUNNING THE CABLES AND HOSES...

Страница 18: ...and nuts are tight Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check adjust smooth operation free travel of handbrake footbrake levers Check screws...

Страница 19: ...running Check brake performance Dry clean all electrical indicating elements and control elements do not use contact spray Check all screws nuts and hose clamps for their tight fit after every cleanin...

Страница 20: ...ilter Unscrew the filter housing 1 and clean the fuel filter 2 Fuel filters in all four tanks Unscrew the banjo bolt 3 and clean or replace the fuel filter 4 Replace the vent filter Replace the tank v...

Страница 21: ...he oil change must be performed by an authorized KTM mechanic Otherwise the guarantee will become void The engine oil change is to be carried out when the engine is still warm WARNING AN ENGINE HAVING...

Страница 22: ...with their gaskets Tighten plug 5 with 30 Nm and plugs 6 and 7 with 20 Nm Tighten the screw 8 with 10 Nm Clean sealing surfaces on the frame breast pipe 9 fill new fine screen filter with engine oil a...

Страница 23: ...ine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE CHECKING THE ENGINE OIL LEVEL WHEN THE ENGINE IS COLD RESULTS IN A FALSE READING ON THE OIL DI...

Страница 24: ...lt by following the procedure described above an incorrectly dimensioned idling nozzle may be the cause In case a the mixture control screw has been screwed in up to the stop without causing any chang...

Страница 25: ...e to lay out all individual components of the carburetor in perfect order Dismount the carburetor and remove any coarse dirt Remove the wire clip 1 and pull the ventilation hoses out of the carburetor...

Страница 26: ...ngs the spring and the diaphragm from the pump housing Remove the screw and dismount the float chamber Unhitch the push rod 3 of the accelerator pump and dismount it Take the plastic part 4 off the ne...

Страница 27: ...e intake trumpet together with the O ring 2 off the carburetor Unscrew the idle air jet 3 and the main air jet 4 Thoroughly clean all jets and other parts and blow compressed air through them Clean th...

Страница 28: ...ge Check if the bores 2 are unobstructed Checking the jet needle Check the jet needle for bending and wear Replace the jet needle and needle jet every 10 000 km Checking the float needle valve Check t...

Страница 29: ...turn Mount the choke slide 5 and actuate it several times checking whether it can be moved smoothly In addition check whether the choke locks properly Thread the spring the washer and the O ring onto...

Страница 30: ...rod 2 of the accelerator pump slides into the bore Place the membrane 3 with the labeling facing upwards and the spring into the pump housing Place the O ring 4 into the groove Secure the sealing ring...

Страница 31: ...extreme right and tighten the screw 1 Now the distances A on the left and on the right should be identical Then turn the cable disc and check if the throttle valve moves smoothly Mount the jet needle...

Страница 32: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner...

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