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4

TECHNICAL DATA

25

4.1

Chassis tightening torques

Screw, pressure regulator

EJOT PT

®

K60x25

Z

3 Nm (2.2 lbf ft)

Spoke nipple, front wheel

M4.5

6 Nm (4.4 lbf ft)

Spoke nipple, rear wheel

M4.5

6 Nm (4.4 lbf ft)

Remaining nuts, chassis

M5

5 Nm (3.7 lbf ft)

Remaining screws, chassis

M5

5 Nm (3.7 lbf ft)

Screw, battery terminal

M5

2.5 Nm (1.84 lbf ft)

Screw, intake air temperature sensor

M5

2 Nm (1.5 lbf ft)

Screw, shock absorber adjusting ring

M5

5 Nm (3.7 lbf ft)

Screw, spoiler on fuel tank (XC

W,

500 EXC US)

M5x12

1.5 Nm (1.11 lbf ft)

Nut, cable on starter motor

M6

4 Nm (3 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw, ball joint of push rod on foot
brake cylinder

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, chain sliding guard

M6

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, front brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, rear brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, throttle grip

M6

5 Nm (3.7 lbf ft)

Fuel connection on fuel pump

M8

10 Nm (7.4 lbf ft)

Nut, foot brake lever stop

M8

20 Nm (14.8 lbf ft)

Nut, rear sprocket screw

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Nut, rim lock

M8

12 Nm (8.9 lbf ft)

Remaining nuts, chassis

M8

25 Nm (18.4 lbf ft)

Remaining screws, chassis

M8

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp (EXC EU,
EXC Six Days EU, EXC AU)

M8

15 Nm (11.1 lbf ft)

Screw, bottom triple clamp (XC

W,

500 EXC US)

M8

15 Nm (11.1 lbf ft)

Screw, chain sliding piece

M8

15 Nm (11.1 lbf ft)

Screw, engine brace

M8

33 Nm (24.3 lbf ft)

Loctite

®

2701™

Screw, fork stub

M8

15 Nm (11.1 lbf ft)

Screw, front brake caliper

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, handlebar clamp

M8

20 Nm (14.8 lbf ft)

Screw, side stand attachment

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Screw, subframe

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Screw, top steering stem (EXC EU,
EXC Six Days EU, EXC AU)

M8

17 Nm (12.5 lbf ft)

Loctite

®

243™

Screw, top steering stem (XC

W,

500 EXC US)

M8

20 Nm (14.8 lbf ft)

Screw, top triple clamp (EXC EU,
EXC Six Days EU, EXC AU)

M8

17 Nm (12.5 lbf ft)

Screw, top triple clamp (XC

W,

500 EXC US)

M8

20 Nm (14.8 lbf ft)

Engine attachment bolt

M10

60 Nm (44.3 lbf ft)

Remaining nuts, chassis

M10

45 Nm (33.2 lbf ft)

Remaining screws, chassis

M10

45 Nm (33.2 lbf ft)

Screw, handlebar holder

M10

40 Nm (29.5 lbf ft)

Loctite

®

243™

Nut, fuel pump fixation

M12

15 Nm (11.1 lbf ft)

Screw, bottom shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701™

Screw, top shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701™

Nut, seat fixing

M12x1

20 Nm (14.8 lbf ft)

Nut, swingarm pivot

M16x1.5

100 Nm (73.8 lbf ft)

Содержание 450 XC-W USA

Страница 1: ...SETUP INSTRUCTIONS 2016 450 EXC 450 EXC Six Days 450 XC W 500 EXC 500 EXC Six Days 500 XC W Art no 3213434en...

Страница 2: ......

Страница 3: ...thout specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illu...

Страница 4: ...age Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used...

Страница 5: ...he motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check tha...

Страница 6: ...triple clamp Position the bleeder screws toward the front M00987 11 Remove screws Take off the handlebar clamps Remove screws Take off the handlebar supports Place the handlebar supports in the requir...

Страница 7: ...rols on the right half of the handlebar Info The routing of the throttle cables can be seen in the figure V00034 10 Position the controls on the left half of the handlebar Info The figure shows how to...

Страница 8: ...light p 9 Install the front wheel p 13 Correctly mount the fuel tank breather 601710 01 Secure the handlebar cushion with two cable ties 101019 01 Mount the footrests with the springs and pins Secure...

Страница 9: ...rom the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con ta...

Страница 10: ...cle from the lift stand Remove the lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info While riding the side stand must be folded up and...

Страница 11: ...rd K00143 10 Detach plug in connector and take off the headlight mask with the head light 3 4 Refitting the headlight mask with the headlight K00118 11 Main work EXC EU EXC Six Days EU EXC AU Connect...

Страница 12: ...Check the headlight setting p 10 3 5 Checking the headlight setting 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a mark at the height of the center...

Страница 13: ...motorcycle with rider instructions on how to apply the marking Check ing the headlight setting Info A change in weight on the vehicle may require a correction of the head light range Tighten screw V0...

Страница 14: ...Press the brake caliper onto the brake disc by hand in order to push back the brake pistons Info Make sure when pushing back the brake pistons that you do not press the brake caliper against the spok...

Страница 15: ...spindle The brake linings are correctly positioned M01022 10 EXC Six Days Align the brake disc guard so that gaps and are the same size K00082 11 Mount and tighten screw Guideline Screw front wheel s...

Страница 16: ...aged when it is pressed in B03417 10 Position spacing tube Press in the new bearing all the way using a suitable tool Info Only press the bearing in via the outer ring otherwise the bearing will be da...

Страница 17: ...in Mount and tighten the screw of the seat fixing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 14 Installing the battery H00383 10 Main work Insert the battery into the battery compartment...

Страница 18: ...h charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery ca...

Страница 19: ...of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water im...

Страница 20: ...uel line Mount the wash cap set Wash cap set 81212016100 K00103 10 EXC EU EXC AU Disconnect the connector of the horn Remove screws with the collar bushings and horn M01023 10 EXC Six Days Disconnect...

Страница 21: ...ly and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Main...

Страница 22: ...s should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Lubricate the O ring and connect plug in connection of the fuel line Info Route the cable and fuel line at a safe...

Страница 23: ...filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especiall...

Страница 24: ...e button locks in place Info Run the fuel tank breather hose without kinks 3 22 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes an...

Страница 25: ...p 27 Total fuel tank capacity approx XC W 500 EXC US 8 5 l 2 25 US gal Super unleaded ROZ 95 RON 95 PON 91 p 27 Close the filler cap p 22 3 23 Setting kilometers or miles Info If you change the unit t...

Страница 26: ...lected function flashes Activating the function Press the button The symbol continues to appear in the display and the next function appears Deactivating a function Press the button The symbol disappe...

Страница 27: ...lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp EXC EU EXC Six Days EU EXC AU M8 15 Nm 11 1 lbf ft Screw bottom triple clamp...

Страница 28: ...6 Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in nozzles cooling system M20x1 5 12 Nm 8 9...

Страница 29: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Страница 30: ...6 AUXILIARY SUBSTANCES 28 Long life grease Recommended supplier Motorex Bike Grease 2000...

Страница 31: ...3213434en 3213434en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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