ENGLISH
42
400
520
Crankshaft
axial clearance
0,03 - 0,15 mm/0,0012 - 0,006 in
run out of crank stud
max. 0,08 mm/0,003 in
Conrod bearing
radial clearance
max. 0,05 mm/0,002 in
axial clearance
max. 1,10 mm/0,043 in
Cylinder
bore diameter size I
89,000 - 89,012 mm/3,5039 - 3,5044 in
95,000 - 95,012 mm/3,7401 - 3,7406 in
bore diameter size II
89,013 - 89,025 mm/3,5039 - 3,5049 in
95,013 - 95,025 mm/3,7406 - 3,7411 in
Piston 400 (cast)
diameter size I
88,926 - 88,936 mm/3,5010 - 3,5014 in
94,946 - 94,954 mm/3,7380 - 3,7383 in
diameter size II
88,937 - 88,946 mm/3,5014 - 3,5018 in
94,955 - 94,962 mm/3,7383 - 3,7386 in
assembly clearance size I
0,064 - 0,086 mm/0,0025 - 0,0033 in
0,046 - 0,066 mm/0,0018 - 0,0025 in
assembly clearance size II
0,066 - 0,089 mm/0,0026 - 0,0035 in
0,050 - 0,071 mm/0,0019 - 0,0028 in
wear limit
0,12 mm/0,0047 in
0,10 mm/0,0039 in
Piston ring end gap compression ring
max. 0,80 mm/0,03 in
oil scraper ring
max. 1,00 mm/0,04 in
Valves
seat sealing intake
max. 1,50 mm/0,06 in
seat sealing exhaust
max. 2,00 mm/0,078 in
run out of valve heads
max. 0,05 mm/0,002 in
valve guides diameter
max. 6,05 mm/0,238 in
spring washer
min. 0,4 mm / 0,016 in (new 0,5 mm / 0,019 in)
valve spring
Interior
min 36,5 mm / 1,423 in (new 37,45 mm / 1,46in)
Exterior
min 39,7 mm / 1,548 in (new 40,2 mm / 1,567 in)
balancer shaft
Journal runout
max. 0,06 mm / 0,0024 in
Oil pumps
clearance outer rotor
max. 0,20 mm/0,0078 in
housing
clearance outer rotor
max. 0,20 mm/0,0078 in
inner rotor
axial clearance
0,15 mm / 0,0059 in
Bypaß valve
minimum spring length
25,00 mm/0,98 in
Clutch
Length of springs
min. 41,5 mm/1,63 in (new 43 mm/1,693 in)
wear limit organic
min. 1,70 mm/0,067 in (new 1,8 mm / 0,070 in)
hight disk package
18,3 mm / 0,713 in (neu 20,2 mm / 0,788 in)
Transmission shafts axial clearance
0,10 - 0,40 mm/0,004 - 0,016 in
Transmission shaft runout
max. 0,06 mm / 0,0024 in
rocker arm
axial clearance
0,02 - 0,10 mm / 0,007 - 0,04 in
rocker arm axle
radial clearance
max. 0,08 mm / 0,003 in
timing chain
max. 770 mm / 30,03 in(new 768 mm / 29,952in)
ASSEMBLY CLEARANCE, WEAR LIMIT