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ENGLISH

25

TROUBLE

Engine fails to rev high

Engine has too little power

Engine misfires or backfires
into carburetor

Engine overheats

All activated lamps are
blown out

Battery is discharged 

CAUSE

fuel level in carburetor is too high
– leaking float needle valve
– float is not tight
– float has no axial play

loose carburetor jets

electronic ignition timing is faulty

fuel supply partially interrupted or
dirty carburetor

control roller fails to move

incorrect adjustment of control rol-
ler cables

fuel level in carburetor is too high

air filters are extremely dirty

leaking or deformed exhaust system 

electronic ignition timing is faulty

fuel shortage

engine takes in unmetered air

not enough cooling liquid in coo-
ling system

radiator fins are extremely dirty

foam forms in cooling system

bent radiator hose

defective thermostat

defective voltage regulator

ignition (power consumer) not tur-
ned OFF

discharge due to residual current

no charge

REMEDY

disassemble and clean carburetor, and check it for wear
replace float needle valve
replace float
resurface float

tighten jets

have ignition system checked

clean and check fuel system and carburetor

turn on ignition and check whether the cleaning cycle of the
control roller is executed. If not, check control roller for
smooth running or check servomotor

adjust cables

disassemble and clean carburetor, and check it for wear

clean or replace air filter

check exhaust system for damage

have ignition system checked

check and clean fuel system and carburetor

check intake flange and carburetor for tight fit

replenish cooling liquid (see maintenance work), check coo-
ling system for leaks

clean radiator fins with water jet

replace cooling liquid, use branded antifreeze agent

shorten or replace radiator hose

dismantle thermostat and have it checked (opening tempera-
ture: 65° C) or replace it

remove seat and fuel tank, and check connections, check vol-
tage regulator

charge battery according to instructions

perform electric loss test

check connections and components of the charging system

Содержание 125 LC2 1998

Страница 1: ...BEDIENUNGSANLEITUNG OWNER S HANDBOOK MANUEL D UTILISATION 125 LC2 98 ART NR 320531 2 98...

Страница 2: ......

Страница 3: ...PLETELY BEFORE YOU TAKE YOUR FIRST RIDE IT CONTAINS INFORMATION AND TIPS THAT WILL ENABLE YOU TO OPERATE AND HANDLE YOUR MOTORCYCLE PROPERLY PAY ATTENTION ESPECIALLY TO THE FOLLOWING INSTRUCTIONS WARN...

Страница 4: ...e to use this manual to carry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorcycles it might be better to have a professional KTM dealer perform th...

Страница 5: ...Checking of brake fluid level front brake 16 Refilling the front brake reservoir 16 Checking the front brake pads 16 Changing the basic position of the brake pedal 17 Checking the rear brake fluid le...

Страница 6: ...H WILL START TO SLIP THE CLUTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Choke lever When the choke lever 2 is pulled backwards a bore is opened in the car buretor which enables the engine to...

Страница 7: ...d temperature warning lamp lights up at a coo ling liquid temperature of 110 C CAUTION PAY ATTENTION TO THE DIRECTIONS IN THE CHAPTER COOLING SYSTEM ON PAGE 21 The red oil level warning lamp 2 lights...

Страница 8: ...AXIMUM PERIOD FOR CONTINUOUS STARTING 5 SECONDS WAIT AT LEAST 5 SECONDS BEFORE TRYING AGAIN The emergency OFF switch 6 is mainly a safety and emergency switch and should normally be ON When this symbo...

Страница 9: ...liters RES The reserve tank approximately 3 liters cannot be tapped until the twist grip is turned to the RES position Fill the tank as soon as possi ble and remember to turn the twist grip back to t...

Страница 10: ...OT ENOUGH RESISTANCE THIS IS AN INDICATION THAT SOMETHING IS WRONG WITH THE BRAKE SYSTEM DON T RIDE YOUR MOTORCYCLE ANYMORE WITHOUT FIRST HAVING THE BRAKE SYSTEM LOOKED OVER BY A KTM DEALER Steering l...

Страница 11: ...performed 1 OIL LEVEL IN OIL TANK Once there is no two stroke oil in the oil tank the engine is bound to break down The vent hose of the oil tank must be installed without kinks 2 GEAR OIL LEVEL Insuf...

Страница 12: ...ed If the lights are on proceed as described in the Trouble shooting section or contact a KTM dealer IF THE ENGINE CRANKS BUT DOES NOT START WHEN YOU ACTUATE THE STARTER TIP SWITCH Check if the fuel t...

Страница 13: ...ic in cities or waiting at a traffic light for example little or no relative wind is blowing through the radia tors it may happen that the cooling water temperature rises and the red cooling liquid te...

Страница 14: ...n of hand brake lever and foot brake pedal Check telescopic fork for function and tightness Service telescopic fork completely Check steering head bearing clearance Clean and grease steering head bear...

Страница 15: ...S THAT ARE MARKED WITH A REQUIRE SPECIALIST KNO WLEDGE FOR YOUR OWN SAFETY LET THESE TASKS BE CARRIED OUT BY A KTM DEALER CAUTION WHEN CLEANING THE MOTORCYCLE DO NOT USE A HIGH PRESSURE CLEANING UNIT...

Страница 16: ...a passenger with you of if you weigh consi derably more or less than 75 kg 165 lb you should change the spring preload accordingly This is easily done NOTE Before changing the spring preload note dow...

Страница 17: ...eels at the lower chain strand The chain should be replaced at the latest when a space of 272 mm 10 70 in is measured Chains do not always wear off evenly therefore repeat the measurement at different...

Страница 18: ...zontal position and fill the brake fluid reservoir to 5 mm 0 2 in below the rim with brake fluid DOT 5 1 Shell Advance Brake DOT 5 1 Replace membrane and lid tighten screws Rinse off spilled or overfl...

Страница 19: ...ropped to the MIN mark you need to refill the brake fluid reservoir This is done by first unscrewing the cap 3 and rubber boot 4 Add brake fluid DOT 5 1 Shell Advance Brake DOT 5 1 until it reaches th...

Страница 20: ...AFTER MOUNTING THE FRONT WHEEL KEEP OPERATING THE HAND BRAKE UNTIL THE PRESSURE POINT RETURNS IT IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND GREASE OTHERWISE THE BRAKING EFFECT WOULD B...

Страница 21: ...LACE DAMAGED TIRES IMMEDIATELY WORN TIRES CAN HAVE A NEGATIVE EFFECT ON HOW YOUR MOTORCYCLE PER FORMS ESPECIALLY ON WET SURFACES IF AIR PRESSURE IS TOO LOW ABNORMAL WEAR AND OVERHEATING OF THE TIRE CA...

Страница 22: ...id free grease if necessary When removing the battery turn off all power consumers and then dis connect the negative pole first When reinstalling the battery the negative pole is connected last WARNIN...

Страница 23: ...and the red cooling liquid temperature warning lamp 3 lights up appr 110 C 238 F In this case you should try to drive on briskly if possible for generally the lamp will stop being lit soon if enough...

Страница 24: ...d pull protective cover 2 from the adjuster piece 3 Now it must be possible to lift the outer cover ing of the cable by approx 2 mm 0 1 in from the adjuster piece until fee ling a resistance If necess...

Страница 25: ...w with gasket and tighten it with 15 Nm Unscrew closure cap 3 and fill in 0 75 liters of 10W30 engine oil Shell Advance Ultra Mount closure cap and check engine for possible oil loss CAUTION TOO LITTL...

Страница 26: ...el tank carburetor and fuel lines Rinse out fuel tank with pure fuel Clean carburetor with pure fuel and compressed air replace float clean or replace air filter check function of tank ventilation cle...

Страница 27: ...esidual current no charge REMEDY disassemble and clean carburetor and check it for wear replace float needle valve replace float resurface float tighten jets have ignition system checked clean and che...

Страница 28: ...seeped into this part of the motorcycle is allowed to evaporate After the motorcycle has cooled down oil and grease all sliding and pivot points Treat the chain with a chain spray too To prevent fail...

Страница 29: ...liter 0 8 US gallons reserve Rear wheel transmission ratio 13 50 13 45 Chain O ring 5 8 x 1 4 Battery 12V 3Ah maintenance free Lamps head light H4 12V 60 55W socket P 43 t parking light 12V 5W socket...

Страница 30: ...th gear 18 22 Gear oil 0 75 liter 0 2 US gallons engine oil SAE 10W30 Shell Advance Ultra Ignition system breakerless CDI ignition system with digital ignition timing Generator 12V 95W Spark plug NGK...

Страница 31: ......

Страница 32: ...K T M S P O R T M O T O R C Y C L E A G A 5230 Mattighofen Postfach 91 Austria I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis...

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