KSB Hyamat K 0202 Скачать руководство пользователя страница 4

Caution

Hyamat K

4

1

General

Configuration and function of the Hyamat pressure boosting

units are in accordance with DIN 1988 stipulations.

These operating instructions are intended to facilitate

familiarization with the unit and its designated use.

The manual contains important information for reliable, proper

and efficient operation. Compliance with the operating

instructions is of vital importance to ensure reliability and a long

service life of the unit and to avoid any risks.

These operating instructions do not take into account local

regulations; the operator must ensure that such regulations are

strictly observed by all, including the personnel called in for

installation.

This pump / unit must not be operated beyond the limit values

for the fluid handled, capacity, speed, density, pressure,

temperature and motor rating specified in the technical

documentation. Make sure that operation is in accordance with

the instructions laid down in this manual or in the contract

documentation.

The name plate indicates the type series / size, main operating

data and works / serial number; please quote this information

in all queries, repeat orders and particularly when ordering

spare parts.

If you need additional information or instructions or if the device

is damaged, contact your nearest KSB customer service

centre.

2

Safety

These operating instructions contain important information

which must be observed when installing, operating and

maintaining the unit. Therefore this operating manual must be

read and understood both by the installing personnel and the

responsible trained personnel / operators prior to installation

and commissioning, and it must always be kept close to the

location of operation of the machine / unit for easy access.

Not only must the general safety instructions laid down in this

chapter on ”Safety” be complied with, but also the safety

instructions outlined under specific headings.

2.1

Marking of instructions in the manual

The safety instructions contained in this manual whose

non-observance might cause hazards to persons are specially

marked with the general hazard sign, namely

safety sign to ISO 7000 -- 0434.

The electrical danger warning sign is

safety sign to IEC 417 -- 5036

The word

is used to introduce safety instructions whose non-observance

may lead to damage to the equipment and its functions.

Instructions attached directly to the machine, e.g.

-- arrow indicating the direction of rotation

-- markings for fluid connections

must always be complied with and be kept in a perfectly legible

condition at all times.

2.2

Personnel qualification and training

All personnel involved in the operation, maintenance,

inspection and installation of the unit must be fully qualified to

carry out the work involved. Personnel responsibilities,

competence and supervision must be clearly defined by the

operator. If the personnel in question does not already possess

the requisite know-how, appropriate training and instruction

must be provided. If required, the operator may commission the

manufacturer / supplier to take care of such training. In addition,

the operator is responsible for ensuring that the contents of the

operating instructions are fully understood by the responsible

personnel.

2.3

Non-compliance with safety instructions

Non-compliance with safety instructions can jeopardize the

safety of personnel, the environment and the machine / unit

itself. Non-compliance with these safety instructions will also

lead to forfeiture of any and all rights to claims for damages.

In particular, non-compliance can, for example, result in:

-- failure of important machine/system functions,

-- failure of prescribed maintenance and servicing practices,

-- hazard to persons by electrical, mechanical and chemical

effects,

-- hazard to the environment due to leakage of hazardous

substances.

2.4

Safety awareness

It is imperative to comply with the safety instructions contained

in this manual, the relevant national health and safety

regulations and the operator’s own internal work, operation and

safety regulations.

2.5

Safety instructions for the operator / user

-- Any hot or cold components that could pose a hazard must

be equipped with a guard by the operator.

-- Guards which are fitted to prevent accidental contact with

moving parts (e.g. coupling) must not be removed whilst the

unit is operating.

-- Leakages (e.g at the shaft seal) of hazardous fluids handled

(e.g. explosive, toxic, hot) must be contained so as to avoid

any danger to persons and the environment. All relevant

laws must be heeded.

-- Electrical hazards must be eliminated. (In this respect refer

to the relevant safety regulations applicable to different

countries and / or the local energy supply companies.)

2.6

Safety instructions for maintenance,

inspection and installation work

The operator is responsible for ensuring that all maintenance,

inspection and installation work be performed by authorized,

qualified specialist personnel who are thoroughly familiar with

the manual.

Work on the machine / unit must be carried out only during

standstill. The shutdown procedure described in the manual for

taking the unit out of service must be adhered to without fail.

Pumps or pump units handling fluids injurious to health must be

decontaminated.

Содержание Hyamat K 0202

Страница 1: ...amental information which must be complied with during installation operation and maintenance For this reason they must be read and understood by the installing personnel and the responsible technical...

Страница 2: ...Hyamat K 2...

Страница 3: ...9 5 10 Valves and fittings 9 5 11 Noise characteristics 9 6 Connection to power supply 9 6 1 Electric wiring 9 6 2 Selecting a power supply cable 9 6 2 1 Sizing the power supply cable 9 6 3 Protectiv...

Страница 4: ...t in a perfectly legible condition at all times 2 2 Personnel qualification and training All personnel involved in the operation maintenance inspection and installation of the unit must be fully quali...

Страница 5: ...i vibration mounts Pumps connected in series are coupled by stainless steel pipes On the system side a combined non return and shut off valve KFR or a swing check valve and a shut off butterfly valve...

Страница 6: ...he operator shall assume responsibility for any dry running that might occur 4 4 Manual mode Each pump can be started up in manual mode for 10 seconds via the control unit parameter 1 2 1 If fitted wi...

Страница 7: ...essure reading indicator 12 Control system 13 Pump with drain and vent valve 14 Combined non return shut off valve KFR valve 15 Discharge pipe 16 Accumulator discharge pressure side 17 Pressure reduce...

Страница 8: ...e the packaging Connect the system s inlet and discharge pressure lines with the corresponding distribution lines DIN 1988 In order to avoid transmission of piping forces onto the system and transmiss...

Страница 9: ...or a duly trained experienced person as described in DIN EN 50110 1 2004 6 2 Selecting a power supply cable A 3 PE wire power supply cable is required for the control cabinet All connections shall be...

Страница 10: ...o starting up individual pumps open the pump s discharge side shut off element When the pumps are running loosen the vent plugs again to let any remaining air escape Then retighten the vent plugs care...

Страница 11: ...t Up Escape key Service interface Down OK key Help key Navigation keys Function keys LED traffic light function Operation Diagnosis Display settings plain text Information Settings Illustration Contro...

Страница 12: ...s the selected para meter No Level Displays the access level Standard no display Operator display C Service display S Manufacturer display F Selected parameter Plain text of selected para meter Select...

Страница 13: ...key General Display messages Show history Acknowledge failure Clear history Settings key Control panel Basic settings CAN configuration Service interface Logo Control unit Login Service System config...

Страница 14: ...irst digit of parameter number 3 5 1 Press the third function key for Settings 3 1 appears on the top left of the screen Second digit of parameter number 3 5 1 Change the display 3 1 on the screen top...

Страница 15: ...nning hours pump Pump number Days Hours Minutes All 1 2 5 Number of pumpstarts Pump number Number of starts faults Service 1 3 Time and statistics 1 3 1 Act Runtime Op hours hhhhhh minmin All 1 3 2 Ti...

Страница 16: ...l Customer 3 2 2 Service 3 2 2 1 Reset default param Service Service 3 2 2 2 Reset Srv Interval Service Service 3 2 2 3 Factory Reset Customer Customer 3 2 2 4 Save parameters Manufacturer Manufacture...

Страница 17: ...one pump running 6 all 6 pumps running 0 All Service 3 4 2 4 Max power Number of pumps x 100 All Service 3 4 3 Variable frequ drive 1 3 4 3 1 Communication Analog 4 20 mA RS485 Danfoss RS485 Lenze Pu...

Страница 18: ...0 Delta p 0 9 0 All Customer 3 5 11 High pressure alarm 0 99 16 All Customer 3 5 12 High pressure action shutdown pumps only message shutdown pumps All Customer 3 5 13 Low pressure alarm 0 9 0 All Cus...

Страница 19: ...turday Sunday Monday All Customer 3 7 7 Check run duration 30 All Service 3 7 8 Clock adapt setp 3 7 8 1 Adaption mode OFF Adapt ON OFF ev day Adapt ON OFF per day OFF All Customer 3 7 8 2 Change on o...

Страница 20: ...OFF All Customer 3 7 11 Maintenance interval All Service 3 8 Definable I O 3 8 1 Threshold function No threshold relay 1 threshold relays 2 threshold relays No threshold relay All Service 3 9 Messages...

Страница 21: ...pump 4 motor current too high Therm fail Pump 5 Thermal failure pump 5 motor current too high Therm fail Pump 6 Thermal failure pump 6 motor current too high Pump 1 out of service 1 Pump set to manual...

Страница 22: ...on switch 9 Returning to service Return the unit to service as described under Commissioning start up 10 Maintenance 10 1 Operation monitoring All technical systems require a certain degree of monitor...

Страница 23: ...le 7 Check the automatic control unit switchgear 8 Check the ON and OFF points of the system 9 Check if the functional check run is working 10 Check the function of the overall system and compare the...

Страница 24: ...4 50 29 40 1009 4 0 9 0 12 57 18 86 25 14 31 43 37 71 1010 4 0 9 0 12 57 18 86 25 14 31 43 37 71 1012 5 5 11 8 16 45 24 68 32 90 41 13 49 35 1802 2 2 6 0 8 41 12 62 16 83 21 03 25 24 1803 3 0 7 0 9 80...

Страница 25: ...0411 0413 0415 19 29 39 49 59 68 78 88 98 108 127 147 1002 1003 1004 1005 1006 1007 1008 1009 1010 23 35 46 58 70 82 93 106 117 1802 1803 1804 1805 1806 1807 1808 1810 29 43 58 72 85 100 115 143 3202...

Страница 26: ...se order Request particulars 9 F Start up pressure set too high Check setting 10 F F F F F F Pressure transmitter set incorrectly or defective Check setting 11 F F F Pre set pressure of the accumulato...

Страница 27: ...Hyamat K 27...

Страница 28: ...List of components 18 1 Hyamat K with acoustic cladding accessory Movitec 2 4 10 18 Option Pressure transmitter Option Pressure switch Pump connection suction side Pump connection discharge side Stand...

Страница 29: ...vitec 18 47 113 003 743 01 Ball valve G 1 01 057 427 743 01 Ball valve G 1 1 2 01 057 429 743 01 Ball valve G 2 01 057 430 743 02 Ball valve for pressure vessel accumulator 01 079 765 743 03 Ball valv...

Страница 30: ...18 2 Hyamat K with acoustic cladding accessory Movitec 32 45 65 Option Pressure transmitter Option Pressure switch Pump connection suction side Pump connection discharge side Standard design Pressure...

Страница 31: ...rfly valve DN 100 42 087 768 743 03 Ball valve for pressure vessel accumulator 01 079 765 743 04 Ball valve G 1 4 00 410 125 743 05 Ball valve G 1 4 00 410 125 747 Swing check valve DN 65 40 984 470 7...

Страница 32: ...e pvor bar Pre set pressure of accumulator pvor bar 4 Special information According to DVGW worksheet W 314 the system operator must notify the responsible water company of commissioning If in additio...

Страница 33: ...ch Briefly start up each pump manually and compare the fan impeller s direction of rotation with the arrow indicating the direction of rotation 10 Check the direction of rotation in automatic mode 11...

Страница 34: ...227 Frankenthal Pegnitz 29 12 2009 J rgen Gr schel Head of Product Development Seal less Pumps Building Services KSB Aktiengesellschaft Bahnhofplatz 1 91257 Pegnitz Germany CE conformity marking The p...

Страница 35: ...special requirement Installation and commissioning by personnel suitable trained in EMC applications EMC plan required Limits to EN 55011 Class B Class A1 warning Class A2 warning Values exceed class...

Страница 36: ...1952 86 3 10 1 10 2008 Subject to technical modifications without prior notice 01 132 077 Hyamat K...

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