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5 Installation at Site

12 of 24

Controlmatic E.2

5 Installation at Site

5.1 Safety regulations

 DANGER

Incorrect installation

Danger to life!

Install the automatic control unit in a flood-proof location.

Never install the automatic control unit in potentially explosive atmospheres.

The automatic control unit is not suitable for controlling pumps in potentially
explosive atmospheres.

5.2 Checks to be carried out prior to installation

The place of installation must meet the following requirements:

Dry

Frost-proof

Well ventilated

Lockable; unauthorised access must be prevented.

Flood-proof

Installation in potentially explosive atmospheres is not permitted.

Ambient conditions

The ambient conditions specified in the following table must be observed:

Table 8: 

Ambient conditions

Characteristic

Value

Temperature during operation

0 °C to +50 °C

Relative humidity

Non-condensing

Installation altitude

Max. 1,000 m above MSL

5.3 Connecting the automatic control unit

CAUTION

Automatic control unit lifted by the cable

Damage to the automatic control unit!

Do not lift the automatic control unit by the cable.

Remove the automatic control unit from the original packaging.

Mount the automatic control unit in the vertical position directly on the pump.

For wet-installed pumps, mount the automatic control unit to the rigid discharge
pipe in a flood-proof location.

 (

ð

 Section 5.4.2, Page 13)

The automatic control unit comes with a screwed-on pressure gauge.

5.4 Connecting the piping

Connect all piping without transmitting any stresses or strains.

5.4.1 Connecting the piping (dry installation)

The automatic control unit can be connected directly to the pump discharge
nozzle.

Always mount the automatic control unit in the vertical position.

Содержание Controlmatic E

Страница 1: ...Automatic Control Unit Controlmatic E 2 Installation Operating Manual...

Страница 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Страница 3: ...Configuration and function 10 4 6 Technical data 11 4 7 Fluids handled 11 4 8 Displays and indicator lamps 11 5 Installation at Site 12 5 1 Safety regulations 12 5 2 Checks to be carried out prior to...

Страница 4: ...of trained and qualified specialist technical personnel 1 3 Other applicable documents Table 1 Overview of other applicable documents Document Contents Operating manual Description of the proper and s...

Страница 5: ...conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance inst...

Страница 6: ...ist technical personnel 2 5 Consequences and risks caused by non compliance with this manual Non compliance with this operating manual will lead to forfeiture of warranty cover and of any and all righ...

Страница 7: ...l unit upon receipt and check for in transit damage 2 Report any in transit damage to the manufacturer immediately 3 Dispose of packaging material in accordance with local regulations 3 3 Storage If t...

Страница 8: ...ntrolmatic E 2 3 4 Disposal NOTE Due to certain components it contains the device is classified as special waste and meets RoHs 2011 65 EC requirements Once decommissioned the device must be properly...

Страница 9: ...10 bar Q max 10m h made in EU 1 2 3 4 5 6 7 Johann Klein Stra e 9 Deutschland 67227 Frankenthal KSB SE Co KGaA Fig 1 Name plate example 1 S serial number 13 device version 16 year of construction 201...

Страница 10: ...signal lamp 5 is lit When a shut off valve in the piping is opened the system pressure decreases and the pump is started up The system pressure is indicated at the pressure gauge 2 The pump starts to...

Страница 11: ...data Table 7 Performance data Characteristic Value Maximum operating pressure 10 bar Maximum amperage 10 A Fluid temperature 0 60 C Maximum flow rate 10 m3 h Minimum flow rate 0 09 m3 h Minimum start...

Страница 12: ...ent conditions Characteristic Value Temperature during operation 0 C to 50 C Relative humidity Non condensing Installation altitude Max 1 000 m above MSL 5 3 Connecting the automatic control unit CAUT...

Страница 13: ...atic control unit Use suitable connecting elements to connect the pump s discharge line directly to the pump discharge nozzle The diameter of the connecting line must at least equal the diameter of th...

Страница 14: ...sumer installation If the red indicator lamp lights up again repeat the above procedure The pump stops after 5 seconds The system will now start up automatically as soon as a consumer installation is...

Страница 15: ...Remove the automatic control unit from the piping Rinse off with clean water Press in the check valve at the automatic control unit and shake water out of the automatic control unit Leave the automat...

Страница 16: ...7 Maintenance 16 of 24 Controlmatic E 2 7 Maintenance Check the proper functioning of the automatic control unit once per year...

Страница 17: ...ocked Unplug and re plug the unit The pump must start up within 5 seconds Green indicator lamp is lit ready for operation Red indicator lamp is lit fault Power On Betrieb Failure Reset On Lack of wate...

Страница 18: ...en indicator lamp is lit ready for operation Yellow indicator lamp is lit operation Power On Failure Reset Severe leakage Check the shut off valves and the piping and repair Reset button is jammed Cal...

Страница 19: ...Related Documents 19 of 24 Controlmatic E 2 9 Related Documents 9 1 Installation information W01 000 bar 1 220 V 240 V Fig 4 Horizontal pump dry installed W01 000 bar Fig 5 Vertical pump dry installe...

Страница 20: ...9 Related Documents 20 of 24 Controlmatic E 2 W01 000 bar W01 000 bar 1 220 V 240 V Fig 6 Wet installation...

Страница 21: ...isions of the following Directives as amended from time to time Electromagnetic Compatibility Directive 2014 30 EU Low voltage Directive 2014 35 EU The manufacturer also declares that The following ha...

Страница 22: ...ntrolmatic E 2 Index C Commissioning start up 14 D Design 9 Designation 9 Disposal 8 F Faults Causes and remedies 17 N Name plate 9 O Other applicable documents 4 S Safety 5 Safety awareness 6 Storage...

Страница 23: ......

Страница 24: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 5125 85 03 EN...

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