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#NDK-

34-i R.1 July 2022

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Hussong Mfg. Co., Inc.  Kozy Heat Fireplaces

 

 

13.0  TROUBLESHOOTING

 

ATTENTION:  Troubleshooting  must  be  performed  by  a  qualified 

technician.

 

Before proceeding with the steps in the following 

troubleshooting guide,

 

Verify proper 120VAC power supply to the 6V DC transformer.

Verify the control module back-up battery pack and the remote

control batteries are fresh and installed with correct polarity.

Verify all connections between the wire harnesses and the

system components are proper and positive.

Verify the communication link is established between the remote

control and the Komfort 8K1 control module.

Verify inlet pressure meets the recommended inlet pressure. If
necessary, adjust line pressure regulator.

To isolate remote functionality from the control system when
troubleshooting, turn the ON/OFF/REMOTE selector switch on

the control module to ON.

Issue

 

Cause

 

Solution

 

Pilot will not light

 

Electrical power interrupted or 

disconnected

 

Restore electrical power to appliance or use battery back-up.

 

Wiring disconnection

 

Ensure batteries are fully charged if using battery back-up as power 

source.

 

Use  wiring  schematic  in  this  manual  to  determine  that  all  wiring 

connections are secure and correct.

 

Control module selector switch 

not set properly

 

Verify the ON/OFF/REMOTE selector switch is ON mode or REMOTE 

mode.

 

Gas supply turned off

 

Check remote shut-off valves from the appliance. Usually there is a valve 

near the main gas line. There may be more than (1) valve between the 

appliance and main gas line.

 

LP/NG switch on control system 
not engaged

 

Verify the switch on the control module is set to the correct gas fuel type.

 

Pilot will not stay lit

 

No propane in tank

 

Check propane tank. Refill if necessary.

 

Low gas pressure

 

Consult a plumber or a gas supplier.

 

Can be caused by situations such as a bent line, too narrow diameter or 

pipe, or a low line pressure.

 

Pilot flame not making contact 

with the flame rectification sensor 

on the pilot assembly

 

Verify the pilot flame envelopes the top of the flame sensor and extends 

far enough onto burner for ignition.

 

Pilot flame always on, or 

will not extinguish

 

Control system set to Pilot-on- 

Demand ignition mode

 

Set control system to intermittent pilot ignition mode. Refer to section

 

10.8.7, PILOT  IGNITION  SELECTION 

on page 37.

 

TROUBLESHOOTING

Содержание NDK-34-1

Страница 1: ...ty warnings exactly could result in serious injury death or property damage English and French installation manuals are available through your local dealer Visit our website www kozyheat com Les manue...

Страница 2: ......

Страница 3: ...satisfaction has remained the same for over 40 years We offer a complete line of gas wood and electric fireplaces along with stylish accessories to complement any decor Adding a fireplace is one of th...

Страница 4: ......

Страница 5: ...Vent System 20 6 7 Connect Vent Pipe to Vent Adapter 20 6 8 Place and Secure Appliance 21 6 9 Outdoor Covered Fireplace Installation 22 7 0 GAS LINE CONNECTION 22 7 1 Gas Conversion 24 7 2 Gas Line I...

Страница 6: ......

Страница 7: ...od a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisio...

Страница 8: ...igher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in your area regarding de...

Страница 9: ...NDK 34 i R 1 July 2022 Hussong Mfg Co Inc Kozy Heat Fireplaces SPECIFICATIONS 9 2 3 Appliance Dimensions Figure 2 1 Appliance Dimensions...

Страница 10: ...failure to use only specified approved parts with this appliance may result in property damage or personal injury T ab le 2 1 Parts O v erv iew A Fireplace insert E Left burner assembly B Glass frame...

Страница 11: ...tection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with Hussong Mfg s barriers for this appliance IMPORTANT Consider the height of hearth fi...

Страница 12: ...fasteners If necessary remove firebrick to obtain at least the minimum opening requirements Cutting of any sheet metal parts of the existing fireplace is prohibited A gas line must be able to be inst...

Страница 13: ...er terminates through the roof line a co linear to co axial adapter may be installed where the existing chimney ends After the adapter the co axial pipe must maintain 1 25mm clearance to combustibles...

Страница 14: ...ng an approved 4 x 6 5 8 adapter use Figure 4 2 Figure 4 3 and Table 4 1 for proper termination clearances Figure 4 2 Clearance between two Vertical Terminations Figure 4 3 Co linear to Co axial Verti...

Страница 15: ...the factory built fireplace has no gas access hole s provided an access hole of 1 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner Th...

Страница 16: ...roved to combine co linear and co axial venting in a single venting system using an approved 4 x 6 5 8 adapter Chimney specifications Section 3 2 2 on page 13 mustbe adhered to when converting to co l...

Страница 17: ...total chimney length required If needed carefully extend the pipes and cut to the measured length 2 Slide the combustion air intake pipe over combustion air intake collar A and secure with 3 self tap...

Страница 18: ...es a minimum of 1 25mm clearance to combustibles on all sides of the rigid pipe Maximum horizontal run of 3 x 3 flexible pipe length 24 610mm Minimum total combination of co linear and co axial vent p...

Страница 19: ...ation products listed as noncombustible per ASTM E 136 1 OPTIONAL Before installing vent system down through the chimney place unfaced insulation around the first 3 914mm of vent system below terminat...

Страница 20: ...Apply additional sealant around joint to ensure an airtight seal 4 Visually check vent pipe connection to vent adapter 6 8 Place and Secure Appliance 1 Slide the gas fireplace insert into existing fir...

Страница 21: ...en Barriers Hussong Mfg highly recommends to use black painted safety barriers in outdoor installations Other screen barriers that incorporate a plated or patina finish are highly susceptible to oxida...

Страница 22: ...22 INSTALLATION Hussong Mfg Co Inc Kozy Heat Fireplaces NDK 34 i R 1 July 2022 6 9 3 Outdoor Covered Fireplace Installation continued Figure 6 8 Outdoor Covered Installation 2...

Страница 23: ...xible gas connector are to be connected to the 13mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into minimum opening di...

Страница 24: ...e maintained Combustible Mantel Projections As referenced in Figure 8 4 page 26 the optional 3 4 19mm trim can start at 6 1 2 165mm above the top of the appliance with a 9 229mm mantel starting at 10...

Страница 25: ...Mantel Clearances Figure 8 4 Mantel Requirements Hussong Mfg Co Inc Kozy Heat Fireplaces NDK 34 i R 1 July 2022 25 FACING AND FINISHING...

Страница 26: ...on the shroud to the corresponding mounting nuts in mounting brackets on each side of the insert metal cabinet 3 Secure with 4 phillips truss head screws provided 4 Reinstall glass frame assembly 8 3...

Страница 27: ...ion kit sold separately NOTE To avoid damage and prolong the life of the halogen bulbs never touch with bare hands Always use a soft cloth when handling 9 2 1 Install Light Bulbs Front Bottom Light Ki...

Страница 28: ...tall the back panel by positioning it into the lip at the back of the firebox 2 Install side refractory by sliding top of panel up and into position The front of the panel will sit on top of the refra...

Страница 29: ...ure to place N34 1 and N34 2 logs BEFORE placing glass media Logs must lie flat on media tray and burners Failure to do so will negatively affect the flame 4 Fill back media tray with crushed glass me...

Страница 30: ...es 4 Remove rear burner assembly 1 screw 5 Remove rear burner assembly 6 Remove 10 screws securing the control board on the left side of the firebox Loosen 7 16 nut securing control board arm 7 Pull o...

Страница 31: ...eptacle Do not cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the abse...

Страница 32: ...in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To r...

Страница 33: ...s 4 While the green LED is blinking press the POWER button on the remote control The control module will emit a double beep to indicate that the remote is initialized to the control system 11 3 Automa...

Страница 34: ...turn the ON OFF REMOTE switch to ON The control module will illuminate a green LED 2 times and emit a beep The ignition sequence will start again 11 6 Additional Diagnostic Information Diagnostic cod...

Страница 35: ...TEMP DISPLAY TIMER DISPLAY FUNCTION FIGURE 11 2 Komfort 8K Remote Control and Remote Control Display 11 7 Remote Control Operation 11 7 1 Idle Mode The remote control will go into an idle mode when t...

Страница 36: ...position press the remote control POWER button to turn OFF the appliance Functions AUX1 AUX2 and Pilot on Demand can be accessed when the remote control is OFF Only active functions will be displayed...

Страница 37: ...the menu 2 Using the UP and DOWN arrows highlight the THERMO icon and press SELECT 3 Use the UP and DOWN arrows to turn the THERMO ON or OFF then press SELECT The SET TEMP will start blinking Using th...

Страница 38: ...4 Using the UP and DOWN arrows select the desired set time and press SELECT The transmission indicator icon will flash to confirm the reception of the command 11 7 12 AUX2 Function Ember Bed Light Ki...

Страница 39: ...er Check pressure to ensure it is between the minimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clo...

Страница 40: ...orientation closing the air shutter will achieve a desired yellow flame but may produce soot on the glass Opening the air shutter will cause a short blue flame that may lift off the burner 12 2 2 Ven...

Страница 41: ...Co Inc Kozy Heat Fireplaces 12 3 Air Intake Restrictor Positioning To adjust the air restrictor loosen the two screws securing the restrictor The position of the restrictor is closed for natural gas...

Страница 42: ...teries are fully charged if using battery back up as power source Use wiring schematic in this manual to determine that all wiring connections are secure and correct Control module selector switch not...

Страница 43: ...FF Pilot and burner extinguish while in operation No propane in tank Check propane tank Refill if necessary Incorrect glass assembly installation Refer to section 9 1 GLASS ASSEMBLY on page 28 Incorre...

Страница 44: ...vent pipes for leaks and the vent cap for debris Repair the vent pipes or remove debris from vent cap if necessary No reaction to command Battery backup batteries or remote control batteries low Repl...

Страница 45: ...age 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required Inspect the condition of vent and vent terminal for sooting or obstruction and correct...

Страница 46: ...or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or...

Страница 47: ...ner NK34 350 AUX1 Wire Harness DEX AIWH Right Burner NK34 351 NG Dexen PSE IPI Pilot Assembly DEX 191 Rear Burner NK34 035 Propane Dexen PSE IPI Pilot Assembly DEX 191 1 24 Black Flex Tube 700224B Dex...

Страница 48: ...d 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive of...

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