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11.0  ADJUSTMENT

11.1  Pressure Testing

NOTE: The appliance and its appliance main gas valve must be 

disconnected from the gas supply piping system during any pressure 

testing of the system at test pressures in excess of ½ psi (3.5 kPa). 
IMPORTANT: Pressure check taps for manifold (outgoing) and inlet 

(incoming) pressure have been incorporated into the valve. The 

pressure tap marked OUT measures outgoing pressure. The pressure 

tap marked IN measures incoming pressure. 

11.1.1  Inlet Pressure Test

NOTE: Make sure to apply these incoming pressure test with all other 

gas appliances on, or at full capacity in the house for proper pressure 

reading.
IMPORTANT: If the inlet pressure reading is too high or too low, contact 

the gas company. Only a qualified gas service technician should adjust 

incoming gas pressure. 

1.  Loosen the inlet (IN) pressure tap by turning screw counter-

clockwise. See (A) in 

FIGURE 11.1

.

2.  Attach manometer using a ¼” (6mm) I.D. hose.
3.  Light pilot and burner. Check pressure to ensure it is between 

the minimum and maximum recommended pressure settings.

4.  Turn off burner and pilot.
5.  Disconnect hose and tighten the inlet (IN) pressure tap by 

turning screw clockwise. Screw should be snug. Do not over 

tighten.

6.  Relight pilot and burner. Then reattach manometer to the 

inlet pressure tap (A) to verify the tap is completely sealed. 

Manometer should read no pressure.

11.1.2  Manifold Pressure Test

1.  Light pilot.
2.  Loosen manifold (OUT) pressure tap by turning screw counter-

clockwise. See (B) in 

FIGURE 11.1

.

3.  Attach manometer to pressure tap using a ¼” (6mm) I.D. hose.
4.  Light burner. Check manometer reading.
5.  Turn burner and pilot off.
6.  Disconnect manometer hose and tighten the manifold (OUT) 

pressure tap by turning screw clockwise. Screw should be snug. 

Do not over tighten.

7.  Attach the manometer to the manifold pressure tap (B) to verify 

it is completely sealed. The manometer should read no pressure 

when pilot and burner are on.

Table 11.1, Inlet Pressures

Fuel

Natural Gas

Propane

Gas Supply

Min - Max

Min - Max

Inlet Pressure 

Tap (A)

5” - 10.5” WC 

(1.25 - 2.62 kPa)

12” - 13” WC 

(2.99 - 3.24 kPa)

Table 11.2, Manifold Pressure

Fuel

Natural Gas

Propane

Gas Supply

Low - High

Low - High

Manifold Pressure 

Tap (B)

1.1” - 3.8” WC

(.27 - .95 kPa)

2.9” - 11” WC

(.72 - 2.74 kPa)

Manifold pressure tap

Inlet pressure tap

B

A

Figure 11.1,  Pressure Check Taps

#CLW-50 R.6 November 2021

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

ADJUSTMENT 

65

Содержание CALLAWAY 50

Страница 1: ...home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other...

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Страница 3: ...___________________________ Read this manual before installation or operating this appliance Please retain this owner s manual for future reference CONGRATULATIONS We welcome you as a new owner of a K...

Страница 4: ......

Страница 5: ...lation 41 6 0 TERMINATION LOCATIONS 42 6 1 Vertical Vent Termination 42 6 2 Minimum Termination Clearances 43 7 0 VENTING 44 7 1 Approved Vent Systems 44 7 2 Venting Requirements 45 7 4 Horizontal Hea...

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Страница 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above p...

Страница 8: ...nes 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 610m input ratings are to be reduced by 4 for e...

Страница 9: ...48mm 4 108mm 5 140mm RIGHT SIDE FRONT VIEW LEFT SIDE TOP VIEW Gas line access hole Power Vent wire harness hole see KPV manual for more information Electrical access Power Vent wire harness hole see K...

Страница 10: ...nishing edge If using a surround the bottom of the fireplace surround must be level with finished hearth extension for proper fit of the optional surround Refer to section 4 3 FINISHING GUIDELINES FOR...

Страница 11: ...Kits on page 21 and section 4 5 VENTED CAVITY AND KZK FACING AND FINISHING REQUIREMENTS on page 38 If installing a Komfort Zone Kit KZK 054 or KZK 1510A please reference the manual included with your...

Страница 12: ...Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETED Position framing stud against the small stand of...

Страница 13: ...4 screws securing the stand off brackets on top of the fireplace 2 Form each stand off bracket by bending at perforations as shown 3 Align the holes in the formed stand off brackets with the holes on...

Страница 14: ...mm deep from fireplace top finishing edge 21 1 2 545mm Mantel 6 152mm deep from fireplace enclosure floor 48 1219mm Base of the fireplace to ceiling 72 1829mm Typical Vertical Installation Typical Hor...

Страница 15: ...lled on a metal or wood panel extending the full width and depth of the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceil...

Страница 16: ...maintained 3 5 2 2 Vertical Terminations Follow vent pipe manufacturer s installation instructions for vertical terminations Attic insulation shields may be insulated using unfaced insulation products...

Страница 17: ...nt installation Rigid pipe dimensions in Figure 3 7 reflect Simpson Duravent 5 x 8 coaxial pipe Other manufacturers product dimensions may vary 343 8 873mm 44 1137mm 22 559mm 22 559mm 3 76mm 1 25mm 3...

Страница 18: ...llowing page Fireplace operation is approved from 40 F to 110 F All wiring connections shall be in accordance with outdoor requirements of NECA NFPA 70 All clearances and requirements in your applianc...

Страница 19: ...BRANE ARE NOT TO BE INTERRUPTED BY FIREPLACE INSTALLATION M I N I M U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S M I N I M U M W E A T H E R P R O O F O V E R H A N G I N...

Страница 20: ...sfer kits installed at the same time It can be up to two of the same heat transfer kit or a combination of interior and exterior kits If you are planning to install a heat transfer kit remove 1 square...

Страница 21: ...and Komfort Zone Kit installations as shown in Figure 3 11 1 Remove the 4 circle cover plates 4 screws each See Figure 3 12 2 Remove the convection baffle from the appliance The baffle is secured by 2...

Страница 22: ...lation 3 7 2 2 Clearances to Combustibles Table 3 2 Minimum Appliance Clearances to Combustible Material for Vented Cavity and Komfort Zone Kit Installations From appliance top stand off brackets 0 0m...

Страница 23: ...d on a metal or wood panel extending the full width and depth of the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling...

Страница 24: ...air discharge opening is not restricted in any way These are minimum dimensions shown for the air discharge opening and the opening may be increased if desired as long as all requirements are followed...

Страница 25: ...to visually hide the air discharge opening FRONT VIEW SIDE VIEW TOP VIEW 76 MIN 2 51mm Min Max 6 152mm 8 203mm Min 76 1930mm Min 61 1562mm Min 53 1359mm Min Min 4 102mm 6 152mm Max Air Discharge Overh...

Страница 26: ...mm clearance for the full length of crown molding trim projection This molding or trim cannot decrease the minimum opening requirement must maintain 2 51mm clearance for full length of crown molding t...

Страница 27: ...vent pipe running through the top without a ceiling firestop This installation method can alleviate any possible concerns with paint discoloration from heat or dust Figure 3 18 is shown with an air di...

Страница 28: ...ng area Grilles and louvers are NOT allowed WARNING Failure to comply with these instructions could create a fire hazard Ensure air flow within the air discharge opening is not restricted in any way T...

Страница 29: ...llation of crown molding or similar trim work that goes up to the edge of the air discharge opening 12 305mm is the maximum length of the molding or trim projection and you must maintain 1 1 2 38mm cl...

Страница 30: ...ening FRONT VIEW SIDE VIEW TOP VIEW Enclosure top must be installed 1 38mm Min Max 6 152mm 8 203mm Min Air Discharge Overhang Air discharge opening entire top at 1 38mm MIN Air discharge opening Air d...

Страница 31: ...top and sides of the fireplace This fireplace is designed to accommodate non combustible facing material up to 3 4 19mm thick See Figure 4 3 and Figure 4 4 on page 34 for facing and finishing material...

Страница 32: ...tom Finishing Edge Each square represents 1 25mm of projection Steel Stud Top Finishing Edge No Surround NON COMBUSTIBLE ZONE Non combustible material only Figure 4 1 Combustible Mantel and Hearth Req...

Страница 33: ...16 425mm 53 1359mm 18 458mm 9 248mm STEEL FRAMING REQUIRED Figure 4 2 Rough inClearances Nominal 2 x 4 framing used STANDARD INSTALLATION CLW 50 R 6 November 2021 Hussong Mfg Co Inc Kozy Heat Firepla...

Страница 34: ...red Lower Cover Panel Combustible Material Allowed Non combustible material only Combustible material allowed Combustible material allowed see image below for acceptable screw locations Figure 4 4 Min...

Страница 35: ...e for required clearances This provides 1 4 of the spacing necessary for a flush mount installation 2 Install panels Align the panels with the corners of the finishing flange 3 Do not use any screws a...

Страница 36: ...s when installed Measurement A shows the space to leave on each side Measurement B shows the space to leave on the top and the bottom Surround A B CW50 RS 3 4 19mm 3 4 19mm CW50 RS4 2 5 8 66mm 2 5 8 6...

Страница 37: ...osition To remove safety screen lift the screen up and out of slots 4 4 2 Optional Surrounds 1 Remove the safety barrier 2 Locate the 2 mounting nuts on each side of the fireplace metal cabinet 3 Alig...

Страница 38: ...s prior to attaching the non combustible material to the top and sides of the fireplace face screws can only penetrate the fireplace outer shell up to 1 2 13mm in the allowed areas See Figure 4 4 on p...

Страница 39: ...1 25mm of projection Top Finishing Edge Fireplace Enclosure Floor Bottom Finishing Edge Steel Framing No Surround NON COMBUSTIBLE ZONE Non combustible material only Figure 4 12 Hearth and Mantel Clear...

Страница 40: ...opening Finishing Edge Enclosure Top Fireplace Enclosure floor Finishing Edge Steel Framing 76 Min 1930mm Non Combustible Zone Vented Cavity Air Flow Area Figure 4 13 Combustible Wall Finish up to 1 2...

Страница 41: ...si 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonweal...

Страница 42: ...12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52 Over 14 12 to 16 12 6 0 1 83 Over 16 12 to 1...

Страница 43: ...tts 10 3m L Clearance above paved sidewalk or paved driveway located on public property 7 2 13m M Clearance under veranda porch deck or balcony 12 30cm 12 30cm N Clearance between two horizontal termi...

Страница 44: ...e pipe can be installed following the vent manufacturer s installation instructions Refer to the vent manufacturer s installation manual for complete installation instructions Installation must confor...

Страница 45: ...ent Restriction Burner flame appearance and characteristics are affected by altitude fuel quality venting configuration and other factors To achieve desirable flame appearance the vent exhaust may be...

Страница 46: ...mensions 1 Measure wall thickness Cut the included insulation to this length 2 Install wall pass through section marked 1 with 3 8 10mm flange into framed opening Secure to interior wall with screws n...

Страница 47: ...nimum Maximum Vertical Terminations with Reducer 4 x 6 5 8 reducer 45 vertical elbow 3 914mm minimum vertical length 50 15 24m maximum vertical length termination cap To use any 45 elbow for vertical...

Страница 48: ...nstalledfollowing the vent manufacturer s installation instructions i 45 Elbow Minimum Horizontal 45 horizontal elbow 6 152mm minimum horizontal run termination cap i 45 Elbow Maximum Horizontal 45 ho...

Страница 49: ...l run termination cap iii Minimum 24 Vertical Vent Pipe Minimum Horizontal 45 vertical elbow 24 610mm vertical vent pipe 90 horizontal elbow 6 152mm minimum horizontal run termination cap iii Minimum...

Страница 50: ...d following the vent manufacturer s installation instructions 25 7 6m maximum vertical rise 25 7 6m maximum horizontal run 50 15 2m of total length Maximum of 5 90 elbows For each additional 90 elbow...

Страница 51: ...ing Class A Masonry chimney 7 7 1 4 Flex Pipe Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT The vent heat shield assemb...

Страница 52: ...IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT Careshouldbetakenwheninstallingflexiblepipetoavoid a tight bend that may cause abrasion or damag...

Страница 53: ...assembly into position 2 Pull the spring loaded latches out and up to secure the bottom of glass to the bottom of the fireplace 3 Reinstall valve access cover by setting down into slots 4 Reinstall s...

Страница 54: ...8 3 2 Control Board Installation 1 Place the control board in the firebox aligning the holes in control board with the holes and alignment screws in firebox bottom VERIFY SEALING GASKET IS IN PLACE 2...

Страница 55: ...nce when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22...

Страница 56: ...move the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs included with this kit into lamp bases 4 Reinstall light kit cover and roped glass with 4 screws prev...

Страница 57: ...an to the left 5 Rotate the top end down and to the right lowering the fan into control compartment 6 Position fan as shown in Figure 9 4 As you rotate the fan towards you the upper edge of the fan di...

Страница 58: ...appliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING I...

Страница 59: ...n for remote control operation of the main burner and fireplace features 7 Reinstall safety barrier screen 10 3 Reset the System for Manual Operation 1 Access the toggle switch and remote learn button...

Страница 60: ...e sparks for 60 seconds 3 If there is no flame ignition rectification within the 60 second time frame the IFC module will stop generating sparks for approximately 35 seconds 4 After 35 seconds of wait...

Страница 61: ...o pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When th...

Страница 62: ...ht by one level until the flame is turned off 3 Press the up arrow key once to increase flame height by one step If the up arrow key is pressed while the system is on but the flame is off the flame wi...

Страница 63: ...erting the battery push and hold the thermostat key The temperature bulb graphic will not be displayed on the LCD screen To reactivate remote thermostat operation follow the same key sequence procedur...

Страница 64: ...to turn the ember bed light kit ON 3 Press the down arrow key to turn the ember bed light kit OFF 4 A single beep will confirm reception of the command 10 9 11 1 Adjust Ember Bed Light Kit Intensity...

Страница 65: ...sconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A t...

Страница 66: ...e flame that may lift off the burner Slight adjustments to the venturi opening will create dramatic results Adjust at slight increments until desired look is achieved NOTE If soot is present on the gl...

Страница 67: ...3 Bend the tabs on the restrictor plate included in components packet to approximately 80 angles This will create tension when the restrictor plate is inserted into the exhaust pipe 4 Insert restrict...

Страница 68: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narr...

Страница 69: ...stallation Burner and Perimeter on page 53 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix See Section 11 2 1 Burner Venturi on page 66 I...

Страница 70: ...er Vent KPV please reference the manual included with the kit For natural draft vent installation refer to Section 7 0 Venting on page 44 Performed by Qualified Service Person Frequency Annually Actio...

Страница 71: ...y system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check...

Страница 72: ...as 900 064A Conversion Kit Propane LCK CW50 SPB Pilot Assembly Propane 900 064A 1 Burner Media Tray CW50 350A Transmitter Remote Control 700 408 Burner CW50 351A Pilot Orifice Natural Gas 023 NG 700 1...

Страница 73: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

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