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Replacement parts are available through your local dealer. Contact them for availability and pricing.

CONTROL BOARD AND PARTS

AL36-L-100

Control Board - Nat Gas

700-503

Valve Step Motor - Natural Gas

AL36-L-101

Control Board - LP Gas

700-503-1

Valve Step Motor - LP Gas

700-660

SIT IPI Valve - Natural

700-203

Manual Shut-off Valve

700-660-1

SIT IPI Valve - LP

700-213B

18” Flexible Gas Line

-Black

700-552

Proflame DFC Board

700-226

Flexible Gas Line-Valve to Burner Connection

700-553

DFC Wire Harness Assembly

700-229

Natural Gas Burner Orifice #29

700-551

Pilot Assembly - Natural Gas

700-247

LP Gas Burner Orifice #47

700-551-1

Pilot Assembly - LP Gas

NCK-AL36L-S

Natural Gas Conversion Kit

700-308R

Receiver

LCK-AL36L-S

LP Gas Conversion Kit

700-558

GTMFS Wire Harness

AL36-L-035

Burner Tube

700-130

Fan Control Module

AL36-L-350

Burner Cover

700-308

Transmitter

700-992

Pilot Igniter (with wire)

700-166

#62 Natural Gas Pilot Orifice

700-993

Pilot Flame Sensor (with wire)

700-168

#35 LP Gas Pilot Orifice

LOG SET

AL36-500

11 pc. Log Set

A-1

#1 log

A-2

#2 log

A-3

#3 log

A-4

#4 log

A-5

#5 log

A-6

#6 log

A-7

#7 log

A-8

#8 log

A-9

#9 log

A-10

#10 log

A-11

#11 log

900-REMB

Rockwool Embers

900-KLK

Klinkers

GLASS &GLASS GASKET

AL36-005

Replacement Valance

900-006

1/8” Glass gasket w/ adhesive

AL36-057T

Valance with 37” (940mm) x 32” (813mm) glass

LIGHT KIT

AL36-LKT

Light Kit (top)

FAN KIT

AL36-028

Fan Kit

MISCELLANEOUS

AL36- CAD

Component Access Doors

AL36-HP

Hearth Plate

REPLACEMENT PARTS LIST

Содержание ALP-36-L

Страница 1: ...gency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life WARNING This a...

Страница 2: ...stomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Cha...

Страница 3: ...g 18 Horizontal Vent System Clearances 18 800 WPT Wall Pass Thru Installation 19 Horizontal Vent Heat Shield Installation Instructions 20 Horizontal Termination Minimum Maximum 20 Horizontal Min Max V...

Страница 4: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Страница 5: ...ed Stainless Panel Set Andirons 2 styles Screen Fronts in several styles Heat Duct Kit True Arched Finishing Frame Firebox Liner Kit required 3 design styles FEATURES STANDARD FEATURES OPTIONAL FEATUR...

Страница 6: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Страница 7: ...s 0 Top of unit face to ceiling 30 5 16 770mm Side of finishing edge to adjacent sidewall 6 152mm Unit front to combustibles 36 914mm Mantel 9 229mm deep from floor fireplace is sitting on 47 1194mm F...

Страница 8: ...al mantel or cabinetry 11 Install firebox liner Required 12 Install log set 13 Install finishing material and any other optional accessories 14 Verify proper operation of fireplace and all components...

Страница 9: ...ts solely on the homeowner Hussong Manufacturing will not be held liable for any adverse effects on a TV located near a Kozy Heat Fireplace that may be caused by heat TV operating temperature is also...

Страница 10: ...mponents packet STAND OFF STAND OFF HEAT SHIELD ASSEMBLY INSTALLATION TOP STAND OFF BRACKETS AS SHIPPED REMOVE SCREWS SECURING STAND OFF BRACKETS ALIGN HOLES IN FORMED TOP STAND OFFS WITH HOLES IN FIR...

Страница 11: ...ailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against 1 2 13mm long stand off located on backside of nailing flange Secure with nails or sc...

Страница 12: ...hearth adjust rough opening size as necessary to maintain clearance requirements If installing optional 970 Heat Duct Kit refer to installation instructions on pages 45 47 of this installation manual...

Страница 13: ...ing fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air from ent...

Страница 14: ...rial dimensions It is acceptable to pre drill holes and use self tapping screws to attach non combustible material to fireplace face with the exception of the lower left corner See Figure 13c Do not u...

Страница 15: ...PT2 must be used on all horizontal vent runs The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting This applies to Nat and LP minimum...

Страница 16: ...ANTEL REQUIREMENTS WARNING Non combustible zone No combustible materials allowed on top of fireplace within shaded area for entire width and depth of fireplace with the exception of the header Figure...

Страница 17: ...ate Component Access Doors Nuts securing glass valance bottom Figure 16a Rotate toward center to remove and install GLASS FRAME 1 Place glass frame assembly top over tabs at top of firebox 2 Reinstall...

Страница 18: ...gas line should be run to the point of connection where the shut off valve and flexible gas line will connect The appliance and its appliance main gas valve must be disconnected from the gas supply pi...

Страница 19: ...turer s installation manual for complete installation instructions Installation must conform with venting requirements and restrictions as outlined in this manual Provide a means for visually checking...

Страница 20: ...thickness Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING FLEX VENTING INSULATION HEAT SHIELD MUST...

Страница 21: ...ON CAP HORIZONTAL RUN VERTICAL RISE Figure 20a MINIMUM 18 457mm minimum vertical rise 9 229mm minimum horizontal MAXIMUM 18 457mm minimum vertical rise 20ft 6 1m maximum horizontal HORIZONTAL VENT HEA...

Страница 22: ...Full Restrictor Please refer below for installation instructions if installing the restrictor in conjunction with venting Page 41 has information on restrictor recommendations depending on burner flam...

Страница 23: ...ire 1 4 6mm rise for every 12 305mm of travel HORIZONTAL VERTICAL COMBINATION VENTING ELBOWS VENTING NOTE Page 21 has information on restrictor installation in conjunction with venting installation Pa...

Страница 24: ...ireplace D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D...

Страница 25: ...ING HOLES IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR not shown H INTERIOR F...

Страница 26: ...ght of 15ft 4 57m US I Gas Service regulator vent outlet CANADA 3ft 914mm US J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305mm US 9 229mm...

Страница 27: ...2 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements CAUTION This appliance must not be connected to or joined with any chimney flue serving a...

Страница 28: ...components packet into lamp bases Reposition bulb clips over tips of halogen bulbs Retighten screws being careful not to over tighten causing bulbs to shatter 5 Reinstall access cover securing with s...

Страница 29: ...oor refractory 2 Sandwich together back insulation panel with backside back enamel panel making sure enamel panel top and bottom flanges wrap around insulation panel Position assembly against firebox...

Страница 30: ...rations for proper placement 1 4 3 2 Align holes in bottom of 1 3 logs with mounting pins on burner setting down into position Place 4 log as shown AL36 500 LOG SET INSTALLATION Figure 29a Figure 29b...

Страница 31: ...QUIRES ELECTRICITY 120 V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 30a To Fan To Lights Pilo...

Страница 32: ...Figure 31a Pilot Igniter Flame Sensor PILOT ASSEMBLY REMOTE CONTROL Figure 31c GAS VALVE Outlet pressure tap Stepper motor Pilot connection orange Main valve connection green Inlet pressure tap Pilot...

Страница 33: ...32 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 32a RECEIVER DFC CONTROL BOARD Figure 32c Figure 32b...

Страница 34: ...nd set to the particular code of that transmitter 5 Push OFF button on transmitter The receiver will beep two 2 times to indicate the transmitter s command is again accepted 6 Move slider switch to RE...

Страница 35: ...level To activate this function press the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down...

Страница 36: ...Arrow Key to turn light kit on press Down Arrow Key to turn light kit off A single beep will confirm reception of the command 3 Use the installed dimmer switch to adjust brightness of lights ACCENT LI...

Страница 37: ...ansmitter mode button to adjust settings The thermostat and burner ON OFF operating functions will not work on the transmitter LOW BATTERY DETECTION TRANSMITTER Remote control battery lifespan depends...

Страница 38: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Страница 39: ...behind left component access door Turn manual shut off valve to OFF Power OFF Power ON Power OFF OFF OFF ON 1 4 1 3 2 5 3 2 Figure 38b Figure 38a WHAT TO DO IF YOU SMELL GAS Do not try to light any a...

Страница 40: ...CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Mo...

Страница 41: ...ents and burner assembly from fireplace 2 Loosen burner venturi screw make adjustment retighten screw 3 Re install burner making sure venturi is positioned over burner orifice 4 Reinstall burner assem...

Страница 42: ...be necessary If flames indicate insufficient draft lifting or ghosting flames a previously installed restrictor may need to be modified or removed RESTRICTOR INSTALLATION MODIFICATION after terminatio...

Страница 43: ...GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be...

Страница 44: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Страница 45: ...FF BURNER Improper venturi setting Venturi may need to be closed slightly Improper vent cap installation Check for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Rec...

Страница 46: ...1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors A junction box cover and hardware must be purc...

Страница 47: ...trock screws provided 3 Install junction box on wall in desired location This box will be used to house the speed control assembly which controls fan speed and operation 4 Attach but do not tighten fl...

Страница 48: ...with 4 screws provided 3 Slide speed control through mounting bracket secure with mounting nut 4 Secure mounting bracket to junction box with 2 screws provided 5 Install register cover by centering it...

Страница 49: ...essure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdiction for proper d...

Страница 50: ...leaks at all connections with soapy water whether field or factory made 8 Test inlet pressure referring to page 39 for proper testing procedures Chart below states proper pressure readings 9 Visually...

Страница 51: ...y LP Gas NCK AL36L S Natural Gas Conversion Kit 700 308R Receiver LCK AL36L S LP Gas Conversion Kit 700 558 GTMFS Wire Harness AL36 L 035 Burner Tube 700 130 Fan Control Module AL36 L 350 Burner Cover...

Страница 52: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Страница 53: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

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