background image

Electrical installation

4.1  Before you start

During the installation work it is imperative you avoid ...

 

y

Screws, cable residue or other foreign bodies falling into the device

 

y

Moisture entering the device

DANGER!

Risk of injury due to electrical power!
Carelessness will result in serious injuries or death.

Never make or disconnect electrical connections while they are electrically live! Always 

disconnect the power before working on the supply unit. Even 3 min. after switching off the mains 

supply, dangerously high voltages of ≥50 V may still be present (capacitor charge). Therefore 

always check electrical power is not present!
Only once the DC link voltage has dropped to a residual voltage of less than 50 V (to be 

measured at the DC link busbars) is it allowed to work on the device.
Pay attention to warning sign on the device (see front of device).

NOTE: 

On installing the expansion module in a ServoOne CM multi-axis system, it is 
imperative the operation manuals for the other devices (axis controllers, supply 
unit) are also followed.

4.2  Effective EMC installation

Compliance with the EMC product standard

Commissioning i.e. start-up of intended operation is only permitted on strict compliance 
with the EMC Directive (2014/30/EU). The installer/operator of a machine and/or system 
must provide proof of compliance with the protection targets stipulated in the standard.

The essential EMC measures are already implemented in the design of the devices in 
the form of optimised housing shielding, printed circuit board layout, filter measures and 
selection of suitable connectors with shield plate. In addition to the internal measures, 
the following installation measures are to be noted:

17

Electrical installation

Operation Manual Expansion Module SO CM-E

1800.202B.0-01     Date: 02/2019

Routing of cables

 

y

If possible, signal cables should only enter from one side into the switch 
cabinet.

 

y

It is recommended to twist lines of the same electrical circuit.

 

y

Avoid unnecessary cable lengths and "loops of spare cable".

Shielding measures

 

y

A shielded connection cable is not necessary for the connection of the 
expansion module.

Cable type

 

y

If stipulated, please use shielded cables with double copper braiding with 60% 
to 70% coverage. To connect LTi servomotors we recommend the usage of 
pre-assembled motor and encoder cables from LTI Motion, as all EMC tests 
have been undertaken successfully with these cables.

NOTE:  

If connection cables from other suppliers are used, these cables must as a 
minimum be equivalent. However, an assurance of stable, reliable operation 
with such cables cannot be given by LTI Motion.

Earthing measures

 

y

The devices are to be fastened to a conductive, earthed backing plate. Earthing 
measures to EN61800-5-1 are described in Chapter 4.4.

External components

 

y

Place larger loads near the supply.

 

y

Contactors, relays, solenoid valves (switched inductances) must be wired with 
suppressors. The wiring must be directly connected to the respective coil.

 

y

Any switched inductance should be at least 0.2 m away from the process-
controlled assemblies.

If you require further detailed information on installation, you should consult the 
LTI Motion Helpline, see Chapter 1.11.

Содержание LTI MOTION ServoOne CM

Страница 1: ...Expansion module Compact multi axis system ServoOne CM ServoOne CM Operation Manual...

Страница 2: ...itance module to the ServoOne CM P supply unit BG3 4 makes possible usage in even more dynamic applications The external ServoOne CM S switched mode power supply is also available for the 24 V control...

Страница 3: ...llation 13 3 1 1 Order and arrangement 13 3 2 Mounting clearances 14 3 3 Cooling the devices 15 3 4 Installation of the devices for wall mounting 16 3 4 1 Dimensions wall mounting model 16 4 Electrica...

Страница 4: ...ication 27 4 10 1 Specification 27 4 10 2 Connection example 27 4 11 Expansion modules with internal quick shutdown in two rows 28 5 Diagnostics 29 5 1 Status indication LEDs 29 A Appendix 31 A 1 Tech...

Страница 5: ...on the device y y Qualification to prevent injury or damage personnel may only work on the device if they have electrical engineering qualifications y y Knowledge required National health and safety r...

Страница 6: ...ating plate of the ServoOne CM E expansion module you will find the serial number from which you can identify the date of manufacture based on the following key Mac Adr SW FS SW1 SN SN FS SW2 LTI Moti...

Страница 7: ...C link not included DC Link T T1 Figure 1 2 Position of rating plate T Figure 1 3 Position of second rating plate T1 A second rating plate T1 with only the most important information is on the top of...

Страница 8: ...1 11 Support Address LTI Motion GmbH Gewerbestrasse 5 9 35633 Lahnau If you have any questions about the project planning for your machine or the commissioning of your device our Helpline will provide...

Страница 9: ...pacitor charge So check that electrical power is not present See also the warning label on the front panel on the device Rotating parts Automatically starting drives Hot components and surfaces 3 Prot...

Страница 10: ...to rotating parts on the motor Carelessness will result in serious injuries or death Follow safety instructions and warnings in this document Pay attention to special safety instructions and warnings...

Страница 11: ...sections The warranty provided by LTI Motion will be rendered void 2 5 Misuse Our devices are y y Not intended for installation in vehicles Deployment of the device in mobile equipment is classed as...

Страница 12: ...12 Safety Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019 2 8 Declaration of conformity...

Страница 13: ...er etc are also followed 3 1 1 Order and arrangement The following basic guidelines apply to the arrangement and installation of the CM E module Butt mounting and alignment y y The devices can be moun...

Страница 14: ...Mounting clearances CAUTION Damage to the device due to incorrect installation conditions The device may suffer irreparable damage if the conditions are not met The minimum clearances stated in the fi...

Страница 15: ...on the connection cables used mains cable motor cable the mounting clearances may increase significantly due to the bending radii nec essary For details see Operation Manual ServoOne CM BG3 4 and Serv...

Страница 16: ...acking plate and cut a thread for each fixing screw in the backing plate Pay attention to the bending radius of the connection cables For hole spacing and dimensional drawings see Table 2 1 Bild 3 4 3...

Страница 17: ...nted circuit board layout filter measures and selection of suitable connectors with shield plate In addition to the internal measures the following installation measures are to be noted 17 Electrical...

Страница 18: ...s communication output X5 REL Output Relay contact RO02 programmable See Chapter 4 9 2 X6 State Digital inputs programmable Test pulse outputs See Chapter 4 9 3 X7 ES Internal quick shutdown See Chapt...

Страница 19: ...ust be earthed 2 Connect the protective earth conductor connections on all other components such as mains filter mains choke etc in a star topology to the PE rail main earth in the switch cabinet Comp...

Страница 20: ...rminals are designed as protective extra low voltage PELV circuits and must only be operated with such PELV voltages as per the relevant specification This aspect provides reliable protection against...

Страница 21: ...eceives its DC link supply from the supply unit via the lower busbar DC Link and DC Link Step Action Comment 1 Make sure all devices in a multi axis group are aligned in a line along the top edge of t...

Страница 22: ...ontrollers SO CM BG3 4 Figure Key 24 V DC Netzteil Power Supply 2 DC Link DC Link 3 4 1 X2 5 6 1 DC link jumper large cross section 2 Controller MotionOne CM 3 Supply unit SO CM P BG3 4 Axis controlle...

Страница 23: ...e cover on the busbars closed It is also important that the side covers A are fitted Both provide protection against physical contact with bare and live parts 4 6 4 Power supply Dual End model Figure...

Страница 24: ...ifications are allowed to work on the device see chap 1 2 The service cover see Figure 4 1 is to be opened carefully 3 If there are traces of arcing in or on the device e g soot deposits or metallised...

Страница 25: ...it SO CM P BG3 4 to the connections X7 Exp on the expansion module internal quick shutdown See Chapter If you set up a second row you will need one expansion module Dual and one expansion module Dual...

Страница 26: ...rt circuit and cross circuit checks on the wiring to the safe inputs on the axis controllers See Model Description SD0 ID no 1400 402B x xx Specification X7 ES Des Terminal Function Specification wiri...

Страница 27: ...k TP00 TP01 GND X6 State X7 ES X5 REL Output RO01NC RO01CO RO01NO Exp Exp Exp Exp RO02CO RO02NO X3 XC IN X4 XC OUT ERR Voltage XC OUT cross communication output X4 Table 4 7 Cross communication NOTE C...

Страница 28: ...r EN 61800 5 1 10 Series protective earth conductor connection 16 mm2 optionally PE strap article no 1400 807 0 can be used 11 Connection of the supply connections only SO CM E x0xx 1 2 24 V DC from e...

Страница 29: ...green Voltage Status mains supply available Figure 5 12 Significance of the status LEDs on the ServoOne SO CM E expansion module Behaviour Green LED Voltage Operating indication Red LED ERR Error indi...

Страница 30: ...30 Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019...

Страница 31: ...m above MSL higher with power reduction 1 per 100 m max 2000 m above sea level Pollution degree 2 as per EN 60664 1 Type of mounting Built in unit only for vertical mounting in a switch cabinet with...

Страница 32: ...nstalled in areas where they would be permanently exposed to vibration Switch cabinet min IP4X as per EN ISO 13849 2 Observe cooling conditions NOTE The devices are only designed for stationary use A...

Страница 33: ...yet available at the time of going to press A 5 Connection system A 5 1 Connection cables for communication This connection cable is required for cross communication internal system cross communicatio...

Страница 34: ...al reasons 9 The cable is available in two different versions see Table A 7 The characteristics of the cables described are to be taken into account while laying the cables 10 The temperature of the c...

Страница 35: ...ction system 33 Control connections 25 Control supply 21 22 Cooling Cooling air 15 Copyright C 38 Cross communication 27 Current carrying capacity 22 D Date of manufacture 6 DGUV V3 31 Dimensional dra...

Страница 36: ...tective Earth PE rail 19 PE strap 19 28 Pollution degree 13 31 Power reduction 32 Protection 13 31 Protective earth conductor connection 19 R Rating plate 6 Responsibility 11 S Safety Safety function...

Страница 37: ...37 Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019...

Страница 38: ...6 0 Fax 49 0 6441 966 137 www lti motion com info lti motion com Copyright 2019 All content of the documentation in particular the text photographs and graphics it contains are protected by copyright...

Отзывы: