Kohler 12RESL Скачать руководство пользователя страница 5

TP-6517 1/11

5

Safety Precautions and Instructions

Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical

equipment,

including

generator

sets,

transfer

switches,

switchgear,

and

accessories, can cause bodily harm
and pose life-threatening danger when
improperly

installed,

operated,

or

maintained. To prevent accidents be
aware of potential dangers and act
safely.

Read and follow all safety

precautions and instructions.

SAVE

THESE INSTRUCTIONS.

This manual has several types of
safety precautions and instructions:
Danger, Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a
hazard

that

will

cause

severe

personal

injury,

death

,

or

substantial property damage

.

WARNING

Warning indicates the presence of a
hazard

that

can

cause

severe

personal

injury,

death,

or

substantial property damage

.

CAUTION

Caution indicates the presence of a
hazard that

will

or

can cause minor

personal injury

or

property damage

.

NOTICE

Notice

communicates

installation,

operation, or maintenance information
that is safety related but not hazard
related.

Safety decals affixed to the equipment
in prominent places alert the operator
or service technician to potential
hazards and explain how to act safely.
The decals are shown throughout this
publication

to

improve

operator

recognition.

Replace missing or

damaged decals.

Accidental Starting

Accidental starting.
Can cause severe injury or death.

Disconnect the battery cables before
working

on

the

generator

set.

Remove the negative (--) lead first
when

disconnecting

the

battery.

Reconnect the negative (--) lead last
when reconnecting the battery.

WARNING

Disabling

the

generator

set.

Accidental

starting

can

cause

severe injury or death.

Before

working on the generator set or
connected equipment, disable the
generator set as follows: (1) Move the
generator set master switch to the OFF
position. (2) Disconnect the power to
the battery charger. (3) Remove the
battery cables, negative (--) lead first.
Reconnect the negative (--) lead last
when reconnecting the battery. Follow
these precautions to prevent starting of
the generator set by an automatic
transfer

switch,

remote

start/stop

switch, or engine start command from a
remote computer.

Battery

Sulfuric acid in batteries.
Can cause severe injury or death.

Wear

protective

goggles

and

clothing.

Battery acid may cause

blindness and burn skin.

WARNING

Explosion.
Can cause severe injury or death.
Relays in the battery charger
cause arcs or sparks.

Locate the battery in a well-ventilated
area. Isolate the battery charger from
explosive fumes.

WARNING

Battery

electrolyte

is

a diluted

sulfuric acid.

Battery acid can

cause severe injury or death.

Battery

acid can cause blindness and burn
skin. Always wear splashproof safety
goggles, rubber gloves, and boots
when servicing the battery.

Do not

open a sealed battery or mutilate the
battery case. If battery acid splashes in
the eyes or on the skin, immediately
flush the affected area for 15 minutes
with large quantities of clean water.
Seek immediate medical aid in the
case of eye contact. Never add acid to
a battery after placing the battery in
service,

as

this

may

result

in

hazardous spattering of battery acid.

Battery acid cleanup. Battery acid
can cause severe injury or death.

Battery acid is electrically conductive
and corrosive. Add 500 g (1 lb.) of
bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
battery acid and continue to add the
neutralizing solution to the spilled
battery acid until all evidence of a
chemical

reaction

(foaming)

has

ceased. Flush the resulting liquid with
water and dry the area.

Содержание 12RESL

Страница 1: ...Residential Commercial Generator Sets Models 12RESM1 12 18RESL Controller DC RET Digital Control TP 6517 1 11d Operation...

Страница 2: ...eadily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the generator set...

Страница 3: ...r Set 16 2 4 2 Stopping Generator Set 17 2 5 Exercising Generator Set 17 2 6 Faults 17 2 6 1 Shutdowns 17 2 6 2 Warnings 17 2 6 3 Resetting Controller after a Fault Shutdown 17 2 7 Battery Charger 19...

Страница 4: ...e Oil Recommendation 33 4 3 4 Oil Change Procedure 33 4 3 5 Oil Cooler 34 4 4 Spark Plugs 34 4 5 Air Cleaner Service 35 4 6 Cooling System 35 4 7 Exhaust System 36 4 8 Battery 36 4 9 Battery Charger 3...

Страница 5: ...r set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables n...

Страница 6: ...tainer when removing the fuel line or carburetor Combustible materials A fire can cause severe injury or death Generator set engine fuels and fuel vapors are flammable and explosive Handle these mater...

Страница 7: ...set transfer switch and related equipment and electrical circuits Turn off the main circuit breakers of all power sources before servicing the equipment Never contact electrical leads or appliances w...

Страница 8: ...NING Servicing the exhaust system Hot parts can cause severe injury or death Do not touch hot engine parts The engine and exhaust system components become extremely hot during operation Notice NOTICE...

Страница 9: ...he prescribed intervals Obtain service from an authorized service distributor dealer to keep equipment in top condition Nameplate The following illustration shows a typical generator set nameplate Cop...

Страница 10: ...eadquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional Offic...

Страница 11: ...sign and full pressure lubrication for maximum power torque and reliability under all operating conditions D Dependable maintenance free electronic ignition D Precision formulated cast iron constructi...

Страница 12: ...eld connection terminal block location 11 Spark plug locations both sides 12 Oil drain hose 13 Oil drain valve 14 Oil filter 15 Exhaust 16 Equipment ground 17 Battery charger 18 DSAI lead location 19...

Страница 13: ...2 RS 232 connector for application program updates 13 Engine starting battery location battery purchased separately 14 Oil drain hose 15 Nameplate location on base 16 Oil drain valve 17 Exhaust outlet...

Страница 14: ...TP 6517 1 11 14 Section 1 Features Notes...

Страница 15: ...ct the exhaust system components for cracks leaks and corrosion D Check for corroded or broken metal parts and replace them as needed D Check that the exhaust outlet is unobstructed Oil Level Maintain...

Страница 16: ...dark and battery draw is minimized A remote start signal from a transfer switch or a remote start stop switch connected to controller leads 3 and 4 reactivates the controller Moving the generator set...

Страница 17: ...y items restricting the air flow 2 6 Faults 2 6 1 Shutdowns Under the fault shutdown conditions listed in Figure 2 3 the generator set shuts down automatically and the controller displays a fault code...

Страница 18: ...is sensed during cranking Shuts down 3 seconds after the fault is detected OF Overfrequency shutdown Shutdown occurs when the governed frequency exceeds 110 of the system s frequency setpoint for mor...

Страница 19: ...process Figure 2 5 Charging Method Display Operating Condition Red ON Green OFF When the red LED is on it indicates the battery is discharged and the battery charger is recharging at the BULK rate st...

Страница 20: ...TP 6517 1 11 20 Section 2 Operation Notes...

Страница 21: ...evere injury or death Do not work on the generator set until it cools WARNING Servicing the exhaust system Hot parts can cause severe injury or death Do not touch hot engine parts The engine and exhau...

Страница 22: ...m Tighten control and power wiring connections X Yearly Remote control system if equipped X Monthly Visible wear or damage X Quarterly Wire abrasions where subject to motion X X Six Months Wire cable...

Страница 23: ...dation Use API American Petroleum Institute Service Class SG SH or SJ synthetic oil Synthetic oil oxidizes and thickens less than other oils and leaves the engine intake valves and pistons cleaner Sel...

Страница 24: ...heck the oil level Add oil to bring the level up to the F mark on the dipstick 4 Check for leaks a Check for oil leaks b Fix leaks and recheck the oil level c Reinstall the housing side panel 3 3 5 Oi...

Страница 25: ...e Figure 3 4 and Figure 3 5 1 514 Figure 3 4 Checking the Spark Plug Gap 1 511 Figure 3 5 Adjusting the Spark Plug Gap 3 5 Air Cleaner Element and Precleaner The engine has a replaceable high density...

Страница 26: ...ning knob and remove the cover 5 Remove the element cover nut element cover and the paper element with precleaner 6 Remove the precleaner from the paper element Note Do not wash the paper element or c...

Страница 27: ...has ceased Flush the resulting liquid with water and dry the area Battery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks...

Страница 28: ...T 115 VAC 50 60Hz 1 6A OUTPUT 12 VDC 6 Amps MAX BAT 180 Amp Hr Max DATE 6 AMP AUTOMATIC BATTERY CHARGER R C US LISTED BATTERY CHARGER 53AB 2608KH 1 1 LED indicators 2 Mounting flanges 3 AC power cord...

Страница 29: ...ator set master switch in the OFF RESET position 3 11 3 Cylinder Lubrication 1 Remove the spark plugs 2 Pour one tablespoon of engine oil into each spark plug hole Install the spark plugs and ground t...

Страница 30: ...TP 6517 1 11 30 Section 3 Scheduled Maintenance 12 kW Models Notes...

Страница 31: ...ator set until it cools WARNING Servicing the exhaust system Hot parts can cause severe injury or death Do not touch hot engine parts The engine and exhaust system components become extremely hot duri...

Страница 32: ...mote control system if equipped M Visible wear or damage Q Wire abrasions where subject to motion 6 months 6 months Wire cable insulation condition 3Y or 500 Engine and Mounting Visible wear or damage...

Страница 33: ...Oil Check 4 3 3 Engine Oil Recommendation Use 5W 30 API American Petroleum Institute Service Class SG SH or SJ synthetic oil Synthetic oil oxidizes and thickens less than other oils and leaves the en...

Страница 34: ...bris See Figure 4 2 for the oil cooler location The oil cooler is located under the No 2 cylinder shroud Remove the top mounting screw and loosen the two side screws then lift off the cylinder shroud...

Страница 35: ...nt or damaged 4 When servicing the air cleaner check the air cleaner base and latch Make sure it is secured and not bent or damaged Also check the element cover for damage or improper fit Replace all...

Страница 36: ...Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it is charging Do not dispose of a battery in a fire To prevent burns...

Страница 37: ...RY CHARGER 53AB 2608KH 1 1 LED indicators 2 Mounting flanges 3 AC power cord 2 5 2 3 4 4 Fuse 5 Battery leads 12 VDC Figure 4 8 6 Amp Float Equalize Battery Charger 4 10 Circuit Protection If the gene...

Страница 38: ...ne stops 4 Place the generator set master switch in the OFF RESET position 4 11 3 Cylinder Lubrication 1 Remove the spark plugs 2 Pour one tablespoon of engine oil into each spark plug hole Install th...

Страница 39: ...ection 2 6 If a fault code is displayed identify and correct the cause of the fault condition Then reset the controller See Section 2 6 3 Problem Possible Cause Corrective Action Controller LED displa...

Страница 40: ...re insufficient Check the fuel supply and valves Engine malfunction Contact the distributor dealer No AC output AC circuit breaker in the OFF position Place the circuit breaker in the ON position AC c...

Страница 41: ...off all DC equipment while charging Red and green LEDs stay on for more than 24 hours Onboard DC systems are drawing between 1 5 and 5 amps Turn off all DC equipment while charging One or more inopera...

Страница 42: ...TP 6517 1 11 42 Section 5 Troubleshooting Notes...

Страница 43: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 44: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 45: ...Notes...

Страница 46: ...Notes...

Страница 47: ......

Страница 48: ...CO Kohler Wisconsin 53044 Phone 920 457 4441 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquart...

Отзывы: