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TT-1617 12/13

7

1

GM58158-M

1.

Units without a siphon break:

Existing molded hose

routed to catalyst and flow switch.

2.

Units with a siphon break:

Existing hose cut to a 5-inch

piece routed to siphon break connector and flow switch.

3. Flow switch (GM90436) and hose fittings (GM90472 qty. 2)

4.

Units without a siphon break:

Hose (X-312-42) or

Units with a siphon break:

Existing hose cut to a 4-inch

piece.

3

4

2

IN

OUT

Figure 15

Flow Switch Installation

8.

Run and test the generator set

Note:

After installing kit GM90489 and before

reinstalling all sound shield panels/doors,

if equipped, perform the following

validation tests.

8.1

Check For Any Water Leaks

8.1.1 Reconnect the engine starting battery,

negative (--) lead last.

8.1.2 Reconnect power to the battery charger, if

equipped.

8.1.3 Start and run the generator set for

5 minutes to verify that there are no water

leaks from the newly installed seawater

flow switch and new/relocated seawater

pressure switch.

8.1.4 Shut down the generator set.

8.2

Seawater Flow Switch Validation Test

8.2.1 Remove one lead from the seawater

pressure switch.

8.2.2 Restart the generator set and run for

45 seconds.

8.2.3 Create a low seawater pressure condition

by closing the seacock. Verify that the

generator set shuts down on “Coolant

loss” after the applicable time delay. This

test validates the seawater flow switch

operation and wiring.

8.2.4 Reset the controller. See the operation

manual for reset procedure.

8.2.5 Reconnect the wire to the seawater

pressure switch that was removed in

Step 8.2.1.

8.3

Seawater Pressure Switch Validation Test

8.3.1 Pull the newly installed relay (P26) from its

base.

8.3.2 Start the generator set and run for

45 seconds.

8.3.3 Close the seacock.

Verify that the

generator set shuts down on “Coolant

loss” after the applicable time delay. This

test validates the low seawater pressure

switch operation and wiring.

8.3.4 Reset the controller. See the operation

manual for reset procedure.

8.3.5 Reinstall the relay (P26) to its base.

If either one of these validation tests do not yield the

desired results, verify proper wiring. If the wiring is

correct, replace the part that is failing the validation test.

8.4 If the seawater pressure switch and seawater flow

switch pass the validation tests, replace the sound

shield panels/doors, if equipped, using the

reverse procedure as outlined in Section 2.

8.5 After sound shield panels/doors are reinstalled,

start and run the generator set for 5 minutes. While

applying boat load verify proper operation of the

generator set. If the generator set does not

operate correctly, determine the root cause and

correct. If the generator set operates properly,

return the generator set to service.

Note:

See Section 9 for seawater flow switch

maintenance.

Note:

Leave

the

maintenance

procedure

(Section 9), service schedule (Section 10),

and wiring diagrams (Section 11) with the

owner for proper maintenance.

Содержание 10EKD

Страница 1: ...ING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or connected equipment disable the generator set as follows 1 Move the generato...

Страница 2: ...y 2 GM55219C Service Side View Figure 2 Service Side Door Removal 2 3 Remove the 5 16 in x 1 75 in bolt to remove the engine end door See Figure 3 1 1 5 16 in x 1 75 in bolt GM55219C Engine End View F...

Страница 3: ...ave for the possible return to Kohler Power Systems 1 GM53065 B 1 Seawater pressure switch Top View of Exhaust Manifold Figure 7 Current Location of Seawater Pressure Switch 4 3 Use a 3 8 in open end...

Страница 4: ...See Figure 9 for the lift pump location 5 5 The connector containing leads F4 and N from the new wiring harness connects to the lift pump s connector 5 6 The connector containing leads F4B and N from...

Страница 5: ...on box 6 5 Mount the relay GM49746 at the location shown in Figure 12 using a screw X 50 1 and nut X 70 3 6 6 Connect the relay connector end ofthe newwiring harness GM90471 to the new relay GM49746 6...

Страница 6: ...e new wiring harness connector that was routed to the nonservice side in Step 5 2 7 2 For Units With a Siphon Break 7 2 1 Remove the hose located between the heat exchanger end cap and the hose connec...

Страница 7: ...itch operation and wiring 8 2 4 Reset the controller See the operation manual for reset procedure 8 2 5 Reconnect the wire to the seawater pressure switch that was removed in Step 8 2 1 8 3 Seawater P...

Страница 8: ...ensuring the spring is set within the clips on the shuttle cap 9 9 Reposition the O ring in the counter bored shoulder of the housing 9 10 Insert the bonnet assembly into the housing allowing the tab...

Страница 9: ...lugs condition and gap X Replace spark plugs X 250 hr Intake Exhaust System Inspect exhaust system components X Check the exhaust gas condition X during operation Service backfire flame arrestor X Che...

Страница 10: ...10 TT 1617 12 13 11 Wiring Diagrams GM90655A Figure 17 Point to Point Wiring Diagram Sheet 1 of 2...

Страница 11: ...TT 1617 12 13 11 GM90655B Figure 18 Point to Point Wiring Diagram Sheet 2 of 2...

Страница 12: ...12 TT 1617 12 13 ADV8631A Figure 19 Schematic Wiring Diagram Sheet 1 of 1...

Страница 13: ...TT 1617 12 13 13 Notes...

Страница 14: ...14 TT 1617 12 13 Notes...

Страница 15: ...TT 1617 12 13 15 Notes...

Страница 16: ...er Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the...

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