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2

TT-1617 12/13

Procedure

1.

Remove the generator set from service.

1.1 Push the generator set power button OFF.

1.2 Disconnect power to the battery charger, if

equipped.

1.3 Disconnect the generator set engine starting

battery, negative (--) lead first.

2.

Remove the sound shield, if equipped.

2.1 Remove the three 5/16 in. x 2.5 in. bolts from the

sound shield roof. See Figure 1.

1

GM55219C

1. 5/16 in. x 2.5 in. bolts (qty. 3)

Top View

Figure 1

Roof Bolt Removal

2.2 Release the two latches on the service side door

to remove the service-side door. See Figure 2.

1

1. Latches (qty. 2)

GM55219C

Service-Side View

Figure 2

Service-Side Door Removal

2.3 Remove the 5/16 in. x 1.75 in. bolt to remove the

engine end door. See Figure 3.

1

1. 5/16 in. x 1.75 in. bolt

GM55219C

Engine-End View

Figure 3

Engine-End Door Removal

2.4 Remove the 5/16 in. x 1.75 in. bolts to remove the

exhaust panel and the generator-end door. See

Figure 4.

1

1. 5/16 in. x 1.75 in. bolt on exhaust panel

2. 5/16 in. x 1.75 in. bolt on generator-end door

GM55219C

Generator-End View

2

Figure 4

Exhaust Panel and Generator-End Door

Removal

2.5 Remove the two 5/16 in. x 0.625 in. bolts on the

nonservice-side door.

After these bolts are

removed, remove the roof and remaining panels.

1

1. 5/16 in. x 0.625 in. bolts (qty. 2)

GM55219C

Nonservice-Side View

Figure 5

Nonservice-Side Door Removal

Содержание 10EKD

Страница 1: ...ING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or connected equipment disable the generator set as follows 1 Move the generato...

Страница 2: ...y 2 GM55219C Service Side View Figure 2 Service Side Door Removal 2 3 Remove the 5 16 in x 1 75 in bolt to remove the engine end door See Figure 3 1 1 5 16 in x 1 75 in bolt GM55219C Engine End View F...

Страница 3: ...ave for the possible return to Kohler Power Systems 1 GM53065 B 1 Seawater pressure switch Top View of Exhaust Manifold Figure 7 Current Location of Seawater Pressure Switch 4 3 Use a 3 8 in open end...

Страница 4: ...See Figure 9 for the lift pump location 5 5 The connector containing leads F4 and N from the new wiring harness connects to the lift pump s connector 5 6 The connector containing leads F4B and N from...

Страница 5: ...on box 6 5 Mount the relay GM49746 at the location shown in Figure 12 using a screw X 50 1 and nut X 70 3 6 6 Connect the relay connector end ofthe newwiring harness GM90471 to the new relay GM49746 6...

Страница 6: ...e new wiring harness connector that was routed to the nonservice side in Step 5 2 7 2 For Units With a Siphon Break 7 2 1 Remove the hose located between the heat exchanger end cap and the hose connec...

Страница 7: ...itch operation and wiring 8 2 4 Reset the controller See the operation manual for reset procedure 8 2 5 Reconnect the wire to the seawater pressure switch that was removed in Step 8 2 1 8 3 Seawater P...

Страница 8: ...ensuring the spring is set within the clips on the shuttle cap 9 9 Reposition the O ring in the counter bored shoulder of the housing 9 10 Insert the bonnet assembly into the housing allowing the tab...

Страница 9: ...lugs condition and gap X Replace spark plugs X 250 hr Intake Exhaust System Inspect exhaust system components X Check the exhaust gas condition X during operation Service backfire flame arrestor X Che...

Страница 10: ...10 TT 1617 12 13 11 Wiring Diagrams GM90655A Figure 17 Point to Point Wiring Diagram Sheet 1 of 2...

Страница 11: ...TT 1617 12 13 11 GM90655B Figure 18 Point to Point Wiring Diagram Sheet 2 of 2...

Страница 12: ...12 TT 1617 12 13 ADV8631A Figure 19 Schematic Wiring Diagram Sheet 1 of 1...

Страница 13: ...TT 1617 12 13 13 Notes...

Страница 14: ...14 TT 1617 12 13 Notes...

Страница 15: ...TT 1617 12 13 15 Notes...

Страница 16: ...er Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the...

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