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K41091 Micro Carbon Residue and Ash Tester 

Operation and Instruction Manual 

 

K41091-Manual

    

 

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3. 

Remove  the  Hot  Lid  with  the  provided  hook 
accessory. 

 

 

 

Figure 6: Hot Lid Handling 

 

4. 

Check  that  the  furnace  exit  is  not  clogged  by 
calamine.  If  this  is  the  case  please  see  the 
maintenance section of this manual.  

 

5. 

 Place  the  sample  vial  holder  with  desired 
samples  in  the  furnace  with  the  hook 
accessory provided.  

 

NOTE:

  Be  cautious  of  the  walls  of  the  furnace  as 

the  surface  is  maintained  at  an  above  ambient 
temperature prior to testing.   
 

 

 

Figure 7: Sample Vial Holder Handling 

 

6. 

Replace  the  Hot  Lid  with  the  hook  accessory 
to ensure a tight seal.  

 

7. 

Replace the Insulating Lid on the Furnace.  

 

8. 

Make  sure  the  Gas  Feeder  Valves  from  the 
Gas Source are Open.  

 

9. 

Check that the ventilation hood is running and 
that  the  chimney  extension  pipe  is  properly 
installed on the Furnace Chimney.  

 

10. 

Begin the test by pressing the “Go” key on the 
display panel.  

 

11. 

Enter the ID number for each sample.  

 

12. 

If  desired,  enter  the  weights  of  the  samples. 
This allows for an automatic calculation of the 
percentage  (ratio)  of  residue  remaining  at  the 
end of the test.  

 

13. 

Choose  the  desired  program  (Micro  Carbon 
Residue or Ash). 

 

14. 

Confirm  the  launching  of  the  test  by  pressing 
“Go” once again on the display panel.  

 

15. 

The  instrument  will  then  sound  a  series  of 
beeps.  The  display  will  now  indicate  the 
temperature of the furnace, the duration of the 
test,  the  current  segment  of  the  test  program 
running,  and  the  limiting  values  of  the 
temperature of the current segment.  

 

 

 

Figure 8: Display Parameters during Test 

 

16. 

At  the  end  of  the  test,  the  instrument  will 
indicate  the  status  to  the  operator  on  the 
display.  Wait  for  this  message  before 
removing the samples from the furnace.  

 

NOTE:

  Although  the  instrument  authorizes  the 

user to remove the samples, it is necessary to be 
extremely careful because of the high temperature 
of the furnace and samples.  
 

5.3  Control Panel Operation 

 

5.3.1  Creation of New Programs 

 

In  addition  to  the  Two  (2)  factory  preinstalled 
programs, the user may create custom programs.  
 
Each program is comprised of 4 segments just as 
the preprogrammed procedures are structured.  
 
Each  temperature  segment  is  defined  by  its  initial 
temperature and its final temperature.  
 
The  user  must  then  also  define  the  time  duration 
of each segment as well as the type of gas and its 
flow rate.  

Содержание K41091

Страница 1: ... Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K41091 Micro Conradson Carbon Residue and Ash Tester ...

Страница 2: ......

Страница 3: ...scriptions Back 5 5 Operation 6 5 1 Instrument Start up 6 5 2 Starting a Test 7 5 3 Control Panel Operation 8 5 3 1 Creation of New Programs 8 5 3 2 Software Configuration Functions 9 5 3 3 Hardware Configuration Functions 10 6 Maintenance 11 6 1 Maintenance Checks 11 6 2 Routine Maintenance 11 6 2 1 Cleaning of Furnace Opening and Hot Lid 11 6 2 2 De Carbonizing the Furnace 11 6 2 3 Temperature C...

Страница 4: ...ehler for a full range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical support Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 Email info koehlerinstrument com http www koehlerinstrument com 1 2 Recommended Resources and Pub...

Страница 5: ...ions The use of this equipment may involve hazardous materials and operations This manual does not purport to address all of the safety problems associated with the use of this equipment It is the responsibility of any user of this equipment to investigate research and establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use Equipment...

Страница 6: ...artz sample vial re usable Ash Content Test K41000 5 16 ml Quartz sample vial re usable Ash Content Test K41000 8 4 ml Borosilicate glass sample tube MRC test 3 2 Unpacking Carefully unpack and place the instrument and accessories in a secure location Ensure that all items listed on the packing list are present Inspect the unit and all accessories for damage If any damage is found keep all packing...

Страница 7: ...rns off the power to the entire unit 4 Numeric Keypad For entering sample data and parameter values for testing 5 Key Function Buttons For navigation through the instruments sub menus Note The function of these buttons and subsequent display icons will change depending on the menu the user is in 6 Display For user friendly control of the instrument 7 Insulating Cover For enhanced temperature stabi...

Страница 8: ... an attempt to further evacuate the exhaust fumes The chimney must remain free to ensure optimal exhaust of the system Any connection on the chimney or its extension pipe would be likely to cause Condensates in the piping of the apparatus A backpressure which would disturb the test by modifying the flows and cause leaks on the hot lid of the furnace 2 Connect the line cord to properly fused and gr...

Страница 9: ...cting an External PC to Serial Line 1 and using the Data Acquisition Software provided with the accessories of the instrument NOTE The calculation of residue percentage can also be determined by the apparatus Inputting the initial and final weight of the samples into the software will then calculate the residue percentage automatically 5 2 Starting a Test WARNING For either program selected the In...

Страница 10: ...ntage ratio of residue remaining at the end of the test 13 Choose the desired program Micro Carbon Residue or Ash 14 Confirm the launching of the test by pressing Go once again on the display panel 15 The instrument will then sound a series of beeps The display will now indicate the temperature of the furnace the duration of the test the current segment of the test program running and the limiting...

Страница 11: ...e two 2 in the single digit place resulting in the desired value 7 Set Point Function This function allows the user to input the idle set point temperature of the furnace between tests This value is limited to the range from 20 to 80 C 8 Standby Function This function allows the user to shut down the apparatus via the control panel without having to switch off the circuit breaker or push the emerg...

Страница 12: ...rature of the furnace Either in degrees Celsius or Fahrenheit 3 Calibration Function This function allows the user to calibrate the furnace temperature probe 3 1 Physical Calibration This calibration is done by entering three 3 temperature points via the keyboard Enter these points by first replacing the furnace thermocouple with a temperature simulator To do this open remove the furnace thermocou...

Страница 13: ...e each test it is recommended to check the furnace exhaust The exhaust must be free from calamine If the apparatus has calamine deposits in the furnace exhaust it is recommended to remove the deposits using the cleaning cable provided 6 2 Routine Maintenance Depending on the frequency of use and the type of samples being tested it is recommended to perform routine maintenance procedures For exampl...

Страница 14: ...its Check the state of the chimney and chimney extension pipe for calamine deposits and clean in the same manner 6 2 3 Temperature Check of the Furnace To check the temperature of the furnace it is necessary for a control thermocouple to be in place In order to make this possible the hot lid has a small thermocouple port located along the outside If the actual temperature of the furnace does not c...

Страница 15: ...tension Pipe Gripping Hook Complete Furnace Furnace Thermocouple Safety Thermocouple Thermal Printer Paper for Thermal Printer Insulating Lid Small Vial Borosilicate Large Vial Borosilicate Long Vial Borosilicate Borosilicate Vial 12mm dia 72mm height Support for Porcelain Crucible Control Thermocouple w cable Furnace Thermocouple Calibration Cord Upstream Pressure Gauge Condensate Tank Joint for ...

Страница 16: ...K41091 Micro Carbon Residue and Ash Tester Operation and Instruction Manual K41091 Manual 14 7 Diagrams 7 1 Flow Meter Calibration Chart ...

Страница 17: ...K41091 Micro Carbon Residue and Ash Tester Operation and Instruction Manual K41091 Manual 15 7 2 Function Flow Chart ...

Страница 18: ...the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or replacement of the product In no event shall the cost of the purchaser s remedy exceed the purchase price nor shall Koehler Instrument Company be liable for any special indirect incidental conse...

Страница 19: ...K41091 Micro Carbon Residue and Ash Tester Operation and Instruction Manual K41091 Manual 17 Notes ...

Страница 20: ...K41091 Micro Carbon Residue and Ash Tester Operation and Instruction Manual K41091 Manual 18 Notes ...

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