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User’s Information Manual

2  

Maintenance schedule

5

Service technician

(see the Knight Wall Mount Service Manual)

General: 

 

• Reported problems

 

• Inspect interior; clean and vacuum if 

  

necessary

 

• Clean condensate trap and fill with fresh 

  

water

 

 Check for leaks (water, gas, flue, 

  

condensate)

 

• Verify flue and air lines in good condition 

 

  and sealed tight

 

• Check system water pressure/system 

  

piping/expansion 

tank

 

• Check control settings

 

• Ignition and flame sense electrodes 

   (sand off any deposits; clean and 
  

reposition)

 

• Wiring and connections

  • Perform start-up checkout and 
      performance verification per Section 10 
        in the Knight Wall Mount Installation and 
       Operation Manual.

 

• Flame inspection (stable, uniform)

 

• Flame signal (at least 4 mA)

 

 Clean the heat exchanger if flue 

 

 temperature is more than 54°F above 

 

  return water temperature.

If combustion or performance 
indicate need:

 

 • Clean heat exchanger

 
 

 •

 Remove and clean burner using 

 

   compressed air only 

 

 • Clean the blower wheel 

Owner maintenance

(see pages 6 - 8 for detailed instructions)

Daily

 

• Check boiler area

 

     Check pressure/temperature 

  

 

gauge

Monthly

 

• Check vent piping

 

• Check air piping

 

• Check air and vent termination 

  

screens

 

• Check relief valve

 

• Check condensate drain system

      •  Check air vents

Periodically

 

• Test low water cutoff (if used)

 

• Reset button (low water cutoff)

Every

6 months

 

• Check boiler piping (gas and 

 

  water) for leaks

 

• Operate relief valve

End

of season 

months

 

•  Shut boiler down (unless boiler 

 

   used for domestic hot water)

 WARNING

Follow the maintenance procedures given throughout this manual.  Failure to perform the service and 
maintenance or follow the directions in this manual could result in damage to the boiler or system, 
resulting in severe personal injury, death, or substantial property damage.

ANNUAL START-UP

Содержание WH 399

Страница 1: ...are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a near by phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency o...

Страница 2: ...y result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEASE READ BEFORE PROCEEDING 3 1 PREVENT COMBUSTION AIR CONTAMINATION 4 2 MAINTENANCE SCHEDULE 5 Maintenance Procedures 6 Boiler Must Be Serviced and Maintained 6 Check Boiler Area 6 Check ...

Страница 3: ...ctrical supply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has been under water must be replaced Boiler water Thoroughly flush the system without boiler connected to remove sediment T...

Страница 4: ...shments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops Table 1A Corrosive Contaminants and Sources WARNING If the boiler combustion air inlet is located in any area likely to cause cont...

Страница 5: ...n 54 F above return water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance see pages 6 8 for detailed instructions Daily Check boiler area Check pressure temperature gauge Monthly Check vent piping Check air piping Check air and vent termination screens Check relief valve Check con...

Страница 6: ...iler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page 4 of this manual If any of these products are in the room from which the boiler takes its combustion air they must be removed immediately or the boiler combustion air and vent termination must be relocated...

Страница 7: ...ipe fittings and cement 6 A condensate removal pump is required if the boiler is below the drain When installing a condensate pump select one approved for use with condensing boilers and furnaces The pump should have an overflow switch to prevent property damage from condensate spillage Call your qualified service technician to inspect the boiler and system NOTICE NOTICE To allow for proper draina...

Страница 8: ...the system is equipped with a low water cutoff test the low water cutoff periodically during the heating season following the low water cutoff manufacturer s instructions Reset button low water cutoff 1 Testing the low water cutoff shuts the unit off Press the RESET button on the low water cutoff to turn the unit back on Check boiler piping gas and water 1 Remove the boiler front access door and p...

Страница 9: ...User s Information Manual 9 3 Operating instructions o Figure 3 1 Operating Instructions Models 55 285 ...

Страница 10: ...User s Information Manual 10 3 Operating instructions Figure 3 2 Operating Instructions Model 399 ...

Страница 11: ... SELECT keys on either corner and the NAVIGATION dial in the center MENU Left SELECT Key SETPOINTS NAVIGATION Dial Pressing Down SHDN Right SELECT Key Adjusting parameters Time and date The control uses an internal clock for the night setback feature and for logging of events For these features to work properly the clock must be set when the boiler is first installed or any time the boiler has bee...

Страница 12: ...emperatures are available The reset curve parameters can be changed by the installer by accessing the Outdoor Reset menu There are three 3 individual user set points for better zone control These are listed as SH1 Set Point through SH3 Set Point These set points provide a maximum boiler water temperature limit to the outdoor reset curve If an outdoor sensor is not installed the boiler will operate...

Страница 13: ...tional postpurge period to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been placed in the OFF position SETPOINT MET The controlled temperature has exceeded its set point and its offset BLOCKED The unit has detected a condition that has temporarily interrupted the current call for heat B Call for Heat Indicators Room Thermostat 1 has a call for heat ...

Страница 14: ...asured by the flame sense circuit FAN SPEED The speed of the combustion blower BOILER PUMP The status of the boiler pump output SYSTEM PUMP The status of the system pump output DHW PUMP The status of the DHW pump output BMS VOLTAGE The voltage received from a BMS system BLR PUMP OUTPUT The speed signal sent to a variable speed boiler pump in percent SYS PUMP INPUT The speed signal received from a ...

Страница 15: ...t Setback Skip Screen E NAVIGATION Dial Function Turning the NAVIGATION dial will select the next or previous Status Screen Pressing the NAVIGATION dial will show the next fault NSB Night Setback trigger or ramp delay setting Pressing the NAVIGATION dial will select the setting indicated by the cursor Pressing the NAVIGATION dial will display the Set Points Screen Turning the NAVIGATION dial will ...

Страница 16: ... in the Night Setback Override section on page 12 Revision C ECO C09197 updates made to the SMART SYSTEM control ECR R04523 Revision D ECO C09843 reflects the addition of the manual air vent in the outlet tubing and the new condensate trap pipe R04984 Revision E ECO C10143 reflects updates made to the ignition timing information Revision F ECO C11102 reflects outdoor air reset updates WH USER Rev ...

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