KNF N922SPE Скачать руководство пользователя страница 7

Diaphragm pump N922S_E IP54

Safety

Translation of Original Operating and Installation Instruction, english, KNF 318667-318664 05/21

7

3 Safety

Observe the safety notices in Chapters 

7 Installation and connec-

tion

 and 

8.1 Operation

.

The pumps are produced in accordance with the generally recognized
rules of engineering, as well as the occupational health, safety and acci-
dent prevention regulations. Nevertheless, dangers can arise during their
use that lead to injuries to the user or third parties or to damage to the
pump or other property.

Only use the pumps in perfect technical condition, for their intended use,
safely and aware of the dangers and in observation of the operating and
installation instructions.

The components that are to be connected to the pumps must be designed
according to the pneumatic data of the pumps.

When connecting the pumps to the electrical power, observe the corre-
sponding safety rules.

Personnel Make sure that only specially trained and instructed personnel work on the

pumps. This applies, in particular, to assembly, connection and service
work.

Make sure that the personnel have read and understood the operating and
installation instructions, particularly the chapter on safety.

Working in a safety conscious

manner

Observe the regulations on accident prevention and safety during all work
on the pumps and during operation.

Avoid contact with the heads and housing parts, as the pump heats up
during operation and may remain hot for some time after operating.

When working on the pump, make certain that the pump is disconnected
from mains and without power.

Ensure that no hazards arise from gas flowing when gas connections are
open, from the effects of noise or from hot, corrosive, dangerous and envi-
ronmentally hazardous gases.

Make sure that an EMC-compliant installation of the pump is ensured at all
times to prevent the occurrence of dangerous situations.

Handling of hazardous media Upon breakage of the diaphragm and/or leaks, the transferred medium

mixes with the air in the surroundings and/or in the pump housing. Make
sure that a dangerous situation cannot arise as a result.

When pumping hazardous media, observe the safety regulations for the
handling of said media.

Handling of combustible media Note that the pumps are not designed to be explosion-proof.

Make certain that the temperature of the medium is always sufficiently be-
low the ignition temperature of the medium so as to prevent ignition or ex-
plosion. This also applies for abnormal operating situations.

Note that the temperature of the medium increases when the pump com-
presses the medium.

Therefore, make certain that the temperature of the medium also remains
sufficiently below the ignition temperature of the medium even when it is
compressed to the maximum permissible operating pressure of the pump.
The maximum permissible operating pressure of the pump is stated in
Chapter 

4 Technical data

.

Make certain that the permissible ambient temperature (

4 Technical data

)

is not exceeded.

Where applicable, also take into account external energy sources (such as
radiation sources) that could additionally heat the medium.

In case of doubt, contact KNF Customer Service.

Содержание N922SPE

Страница 1: ...L OPERATING AND INSTALLATION INSTRUCTION ENGLISH KNF 318667 318664 05 21 OEM Notice Before operating the pump and accessories read and observe the operating and installation instructions as well as th...

Страница 2: ...Design and function 11 6 Transport 13 7 Installation and connection 14 8 Operation 22 9 Servicing 25 10 Troubleshooting 31 11 Spare parts and accessories 33 12 Returns 34 KNF Neuberger GmbH Alter Weg...

Страница 3: ...allation instructions Read the operating and installation instructions before you commission the pump Give the operating and installation instructions only completely and un changed to the next owner...

Страница 4: ...specified here Danger levels Signal word Meaning Consequences if not observed DANGER warns of immediate danger Death or serious injury or serious damage will result WARNING warns of possible dan ger D...

Страница 5: ...664 05 21 5 Explanations of pictograms Pictogram Meaning General warning symbol Warning of hot surface Warning of electrical voltage Warning of poisonous substances Warning of hand injuries through cr...

Страница 6: ...pecific application Before using a medium check the compatibility of the media contacting components see 4 Technical data with the medium Risk of dangerous gas mixtures during pump operation if diaphr...

Страница 7: ...erating When working on the pump make certain that the pump is disconnected from mains and without power Ensure that no hazards arise from gas flowing when gas connections are open from the effects of...

Страница 8: ...equirements of Annex I of Di rective 2006 42 EC general principles are applied and observed General principles no 1 As these partly completed machines are built in devices the mains con nections and e...

Страница 9: ...operation Intermittent operation 4 0 6 0 4 0 6 0 Ultimate vacuum mbar abs 110 110 Flow rate at atm pres sure l min 50 Hz 60 Hz 50 Hz 60 Hz 21 10 24 10 22 10 25 10 Flow rate at max per missible operat...

Страница 10: ...ar l s Relative air humidity 80 for temperatures to 31 C de creasing linearly to 50 at 40 C non condensing Maximum installation altitude m above sea level 2000 Dimensions N922S_E three phase AC motor...

Страница 11: ...tion of Original Operating and Installation Instruction english KNF 318667 318664 05 21 11 5 Design and function Design 1 Pump inlet 2 Pump outlet 3 Pump head 4 Motor 5 Capacitor only capaci tor motor...

Страница 12: ...5 Fig 2 Function of a diaphragm pump Diaphragm pumps transfer compress depending on the version and evacu ate gases and vapors The elastic diaphragm 4 is moved up and down by the eccentric 5 and the...

Страница 13: ...g There is a risk of injury from cutting on the sharp edges when grabbing corners or when opening the packaging Where appropriate wear suitable personal protective equipment e g safety shoes safety gl...

Страница 14: ...xtures during pump op eration Depending on the medium being transferred breakage of the media contacting components can result in a dangerous mixture if the medium mixes with the air in the compressor...

Страница 15: ...tion make sure that no combustible or thermally de formable objects are positioned in the immediate area of the hot pump parts head drive Installation location Make sure that the installation location...

Страница 16: ...ensate that forms can sim ply drain out of the pump head For this purpose the compressor housing including pump head depending on installation position can be rotated in increments of 90 and mounted 1...

Страница 17: ...the desired position The compressor housing can be rotated completely around its own axis relative to the motor in 90 increments Fig 6 Installation positions of the compressor housing 5 Screw the fou...

Страница 18: ...bles Fasten the connection cables so that the cables do not come into contact with movable or hot parts the cables cannot be worn or damaged on sharp corners or edges no tensile and pressure forces ar...

Страница 19: ...Installation and connection Translation of Original Operating and Installation Instruction english KNF 318667 318664 05 21 19 Fig 7 Star connection three phase motor high voltage Fig 8 connection thr...

Страница 20: ...connection Diaphragm pump N922S_E IP54 20 Translation of Original Operating and Installation Instruction english KNF 318667 318664 05 21 Fig 9 Electrical connection capacitor motor 6 Close the termina...

Страница 21: ...Pump discharge If the pump is being used as a vacuum pump safely relating to the medium and noise discharge the possibly hot pump discharge via the pneumatic outlet of the pump Connecting the pump CAU...

Страница 22: ...let of the pump may result in injury to the eyes due to the present vacuum operating pressure Do not look into the pump inlet outlet during operation Only operate the pumps under the operating paramet...

Страница 23: ...of the associated hazards can be pre vented by means of a bypass line with a pressure relief valve be tween the pressure side and suction side of the pump Further infor mation is available from KNF C...

Страница 24: ...at normal atmospheric pressure is present in the lines when switching on Switching off deactivating the pump Establish normal atmospheric pressure in the lines relieve pump pneumatically Recommissioni...

Страница 25: ...riginal parts Failure to use original parts will result in a loss of pump functionality and safety The validity of the CE conformity is rendered void if genuine parts are not used Use only genuine spa...

Страница 26: ...leaning work ensure that no fluids enter the interior of the housing Only clean the pump with a dry wiping cloth When cleaning use no solvents if possible as these can affect the plastic parts Only us...

Страница 27: ...hot parts WARNING Health hazard due to dangerous substances in the pump Depending on the medium being transferred caustic burns or poisoning is possible Wear protective equipment if necessary e g pro...

Страница 28: ...phragm 5 onto the diaphragm support clockwise and hand tighten If the diaphragm is overtightened there is risk of the PTFE coating de taching 7 Move the connecting rod connection part between drive sh...

Страница 29: ...valves valve limiters and O ring Fitting the pump head 1 Place the pump head on the housing according to the felt tip pen marking 2 Screw in the screws 4 and tighten them lightly crosswise 3 Check for...

Страница 30: ...of Original Operating and Installation Instruction english KNF 318667 318664 05 21 1 Housing 2 Intermediate plate 3 Head plate 4 Screws 5 Diaphragm 6 Screws 7 Reed valves 8 Valve limiter 9 Locating p...

Страница 31: ...rical mains Check the circuit breaker for the room and switch it on if necessary Pneumatic connections or lines are blocked Check the connections and lines Remove the blockage External valve is closed...

Страница 32: ...or pump head Eliminate the leaks Pneumatic connections or lines are completely or partially clogged Check the pneumatic connections and lines Remove any parts or particles that are causing blockages...

Страница 33: ...parts and accessories please contact your KNF sales partner or KNF Customer Service contact data see www knf com 11 1 Spare parts Parts Quantity Diaphragm 1 Valve spring 2 Valve limiter 2 Slotted che...

Страница 34: ...e the pump 3 Clean the pump see Chapter 9 2 2 Cleaning the pump 4 Send the pump together with the completed Health and Safety Clear ance and Decontamination Form to KNF stating the nature of the trans...

Страница 35: ......

Страница 36: ...KNF worldwide You can find our local KNF partners at www knf com...

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