ENGLISH
8
9
TESTING
Hoists are tested by Klein Tools before being sold. However, hoists require operational testing if it has been altered,
repaired, or has been out of service for the last 12 months or more. Tests shall be performed by a designated person
and shall include:
•
Checking all functions of the hoist while it is suspended in the unloaded state.
•
After testing in the unloaded state, a load of at least 100 lbs (single line) and 200 lbs. (double line) shall be applied
to the hoist in order to check proper load control.
A hoist where load-suspension parts have been altered, replaced, or repaired shall be statically or dynamically load tested:
•
The need for these tests shall be determined by a qualified person.
•
A written report of the test should be prepared and placed on file.
•
The test load shall not be less than 100% of the rated load of the hoist or more than 125% of the rated load of the
hoist unless otherwise recommended by the manufacturer or a qualified person.
•
The replacement of the web strap is excluded from this load test, but should be tested in accordance with the
operational testing detailed above.
•
Test anchorages or suspensions shall be approved by a qualified person.
WEB STRAP MAINTENANCE
Store web strap protected from dirt, oil, water, and other foreign materials that could damage the strap or cause deterioration.
Inspect for evidence of exposure to excessive heat, charring, acid burns, chemical contamination or excessive abrasion
as follows:
Type of
Material
Exposure to
Excessive Heat
Exposure to
Chemicals
Exposure
to Molten
Metal or
Flame
Exposure to Paints
or Solvents
Exposure Near
Live Electrical
Lines and
Equipment
Polyester
Poor resistance.
Fibers become
brittle and will
shrivel, turn
brown in color,
and break when
flexed. Should not
be used above
180°F (82°C).
Good Resistance to most chemicals,
including hydrochloric acid, aqueous
alkalies, and many other solvents.
Exposure to incompatible chemicals
may change fiber color and texture,
similar to a brownish smudge or
smear. Also, fibers will become less
elastic, with transverse cracks caused
by bending.
Poor
resistance.
Fiber strands
fuse together
and become
hard, brittle,
and shiny.
Generally offers good resistance.
However, paint can penetrate
into the weave and dry. This can
cause webbing to become hard
and brittle and can eventually
break the fibers. Some solvents
may affect fibers (see also
“Exposure to Chemicals”).
Poor protection
(no dielectric
strength).
Provides no
protection to
exposure to live
electrical lines or
equipment.
WARNING:
Web strap should be replaced, regardless of condition, five (5) years after the hoist went into service.
HOIST LUBRICATION
Keep the ratchet gear, stopper ball, and turning area operating smoothly by regularly lubricating with a multi-purpose
lubricant. Wipe away any excess.
WARNING:
Do NOT apply lubricant to the braking system.
WARRANTY AND REPAIRS
Klein web strap hoists and components, manufactured and sold for commercial or industrial uses, are warranted to
be free from defects in materials and workmanship for one year from the date of purchase.
THERE ARE NO IMPLIED
WARRANTIES OF MERCHANTIBILITY OR FITNESS.
At its option, Klein will repair or replace, or refund the purchase
price of, any product which fails to conform to this warranty under normal use and service. In no event shall Klein be
liable for incidental or consequential damage.
If your Klein product requires repair or for information on how to exercise your rights under the terms of this warranty,
please contact Klein Tools at 1-800-553-4676.
WEB STRAP INSPECTION
Web straps also require Frequent and Periodic inspections.
Frequent Inspections:
Web straps should be visually inspected before each use. The operator or other designated
person should look for signs of:
•
Melting or charring
•
Acid or caustic burns
•
Weld spatter
•
Broken stitching
•
Cuts or tears
•
Damaged eyes or fittings
•
Abrasive wear
•
Knots
WARNING:
If any of the conditions above exist on the web strap, remove from service immediately and contact
Klein Tools or authorized repair center to replace the web strap.
Periodic Inspections:
The frequency of these inspections should be determined by a qualified person and based on
factors such as usage, environment, and previous experience. Inspections are not required at equal intervals, and
should be more frequent as the web strap approaches the end of its useful life.
CAUTION:
We recommend increased frequency of inspections if any of the following conditions are detected:
•
Severely worn end connections
•
Distortion of the web strap structure
•
Evidence of heat damage
WARNING:
Web strap should be replaced, regardless of condition, five (5) years after the hoist went into service.
HOOK INSPECTION
Frequent and Periodic Inspections of the hooks should be performed at the same time those inspections are
performed on the hoist.
Hooks should be removed from service, and repaired or replaced, if any of the below conditions exist:
•
Cracks, nicks, and gouges
•
Any visibly apparent bend or twist from the plane of the unbent hook
•
Any distortion causing an increase in throat opening
•
Any damaged latch or malfunctioning latch that does not close the hook’s throat
•
Evidence of excessive heat exposure or unauthorized welding
•
Evidence of unauthorized alterations such as drilling, machining, grinding, or other modifications
HOIST MAINTENANCE
•
Avoid storing web strap hoist in areas that are: high in humidity, dusty, sandy, exposed to direct sunlight.
•
If hoist is used in heavy rain or near saltwater, clean all parts of the hoist (except handle and web strap) with a
multi-purpose lubricant.
•
Do not allow water to come in contact with the brake area. Water contact could cause the brake to become stiff
or malfunction. If this occurs, the unit may require a factory overhaul before storage or returning to service.
Dwg Name:
KN1500P-EX-139799ART
Dwg No:
139799
ECO No:
15085
Pkg Dwg Ref:
1698
Rev:
B
Color Reference:
N/A
Dwg Name:
KN1500P-EX-139799ART
Dwg No:
139799
ECO No:
15085
Pkg Dwg Ref:
1698
Rev:
B
Color Reference:
N/A
KN1500P-EX-139799ART.indd 8-9
11/22/2013 4:16:07 PM
