Instruction Manual EK22plus
page 8
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5.2. Explanation of the application range
The EK 22 Plus has a large number of various dies (Pos.-No. 10)
available to crimp Klauke connecting material.
Table 2 (see Picture 3, page 2)
Crimping
range
Marking
mm²
Crimping
dies
outside
Profile
Surface
of the
dies
crimping
width
6-300
TCL and C.
Standard
Version
CU,
„QS“
„QS“
chrome
plated
5 mm
6-240
TCL and C.
DIN 46235/
DIN 46267
CU,
„QS“,
DIN
46235
code #
chrome
plated
5 mm
10-240
Aluminium
CL and C.
AL,
„QS“
code #
blue zinc
7 mm
25-185
Aluminium
C. Aldrey
Al, „QS“
code #
blue zinc
7 mm
Al, „QS“
code #
blue zinc
7 mm
25/4-
120/20
Full tension
C.
DIN 48085
T3
ST,
„QS“
code #
black
5 mm
10-240
sm
35-300
se
Pre-
rounding
dies
RU;
QS, sm;
QS, sm
-
chrome
plated
-
10-70
Terminals
DIN 46234
DIN 46230
CU,
„QS“,
DIN
46234
„QS“
chrome
plated
-
10-70
insulated
terminals
ISQ, QS
„QS“
chrome
plated,
-
10-70
tub. CL for
fine-str.
conductors
F, QS
„QS“
chrome
plated
-
4-50
C-clamps
C, QS
-
chrome
plated
5 mm
10-150
Pre-
insulated
tub. CL and
connectors
IS, QS
„QS“
chrome
plated
-
2x50-
2x70
double
compres-
sion CL
DP, QS
„QS“
chrome
plated
5 mm
10-50
Ni-CL and
connectors
NI, QS
-
blue zinc
5 mm
10-70
Oval
compres-
sion joints
CU or
AL, QS
code #
chrome
plated
5 mm
10-185
WF
DIN 46228
AE, QS
-
chrome
plated
-
2x4-
2x16
Twin WF
AE,
2xQS
-
chrome
plated
-
A b b r e v i a t i o n s : T C L - T u b u l a r c a b l e l u g s , C - C o n n e c t o r s ,
W F - W i r e F e r r u l e s , Q S - C r o s s - s e c t i o n
Attention
Do only crimp those connecting materials
mentioned in Tab. 2
If different conducting materials have to be crimped, please contact
the manufacturer.
Attention
Do not crimp on live cables or conductors
The EK 22 Plus is a hand held tool and it is not supposed to be
restrained in a vise. It is not allowed to use the tool in a stationary
application.
The tool is not designed for continued crimping operations. After a
sequence of approximately 30-40 completed crimps you have to
make a break of 15 min. to give the tool time to cool down.
Attention
Too intensive use can cause heat damages for the tool
Attention
During the operation of electric engines sparks can occur
which might ignite highly inflammable or explosive
liquids and materials
Attention
Electric-hydraulic crimping tools should not be operated
in pouring rain or under water.
5.3. Mounting instructions
Please read the assembly instructions in Chapter 12 of our general
catalogue.
Attention
Even if the code number is identical only those dies
should be used whichare suitable for the material.
Please use the following assembly instructions for cable lugs and
connectors:
1. Strip the conductor according to insertion depth (+10% due to the
change of length of the crimped sleeve)
2. The Conductor ends must be cleaned with a cloth or brush before the
assembly.
3. Insert the conductor fully into the cable lug or connector
4. Pay attention to the crimping directions and use the appropriate dies.
The crimping directions
3
for cable lugs and connectors is indicated in the
illustration below.
5. After crimping, wipe away excess compound forced out of Al-cable lugs
and connectors.
5.4 Service and maintenance instruction
The electric-hydraulic crimping unit is equipped with a controller enabling
the user to see when the next service is due. (Pls. read chapter 4.3 for more
information) When the next service is due the unit must to be returned to
an authorised service center.
For every day service the unit has to be cleaned and dried after each use.
The battery cartridge (Pos.-No. 7) and the charging unit have to be
protected against humidity and dust.
Within the determined use of the tool only the dies (Pos.-No. 10) are
permitted to be changed by the customers.
Attention
Do not damage the seals of the tool.
If the seals are damaged the warranty is invalidated.
5.5 Remarks on the use of the battery cartridge and charging unit.
The charging unit is run with a nominal voltage of 230 V and a frequency
of 50-60 Hz. New batteries must be charged prior to use. To charge the
battery cartridge (Pos.-No. 7) the power plug of the charging unit has to be
plugged into the power supply and the battery cartridge has to be pushed
into the charging unit. The charging time is one hour. The charging level of
the battery cartridge can be checked by a LED
4
.
green
battery cartridge is charged
red
Battery cartridge is empty and is just being charged
flashing
battery cartridge is not pushed in properly or too hot,
a sound signal occurs
Is the battery plugged in correctly the LED changes from green to red and
the charging procedure starts. When the charging procedure is terminated
the LED changes again to green. Simultaneously a signal occurs for 5
seconds.
No other battery cartridges e.g. dry batteries or car batteries etc. are
permitted to be used neither in the tool nor in the charging unit.
4
See Picture 4 on Page 2
4
The charging level of the battery can also be verified by the LED of the tool at
the end of a crimping cycle. See chapter 4.3 for further information.
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